Turnover equipment for assisting in disassembling scrapped motor vehicles

Abstract

The utility model relates to turnover equipment for assisting in disassembling a scrapped motor vehicle. The turnover equipment comprises an equipment base, an equipment slide; the motor vehicle mounting mechanism comprises a bearing shaft, one end of the bearing shaft is a bearing end, the other end of the bearing shaft is a transmission end, a rotating plate is arranged at the bearing end of the bearing shaft, a bearing fork is arranged on the rotating plate, and a rotating driving mechanism is installed below the transmission end of the bearing shaft. The garbage receiving mechanism comprises a telescopic power mechanism I, a connecting rod and a receiving disc; the horizontal distance adjusting mechanism comprises a supporting plate, and a telescopic power mechanism II is fixedly mounted on the top surface of the supporting plate; after the forklift transports the motor vehicle to the bearing fork, the rotating power mechanism can drive the rotating plate and the motor vehicle on the rotating plate to rotate, so that the rotating requirement in the motor vehicle disassembling operation period is met, compared with an existing manual motor vehicle rotating mode, the efficiency is higher, the whole overturning process is completed through automatic equipment, manual intervention is reduced, and the labor intensity of workers is lowered. And potential safety hazards in the operation process are reduced.

Description

Technical Field

[0001] This utility model relates to the field of waste vehicle processing technology, specifically to a tipping device for assisting in the dismantling and scrapping of motor vehicles. Background Technology

[0002] In the motor vehicle scrapping and dismantling industry, dismantling operations often involve a variety of complex procedures, including disassembling parts and separating materials. In these procedures, it is often necessary to flip the motor vehicle so that dismantling personnel can disassemble and separate the parts more efficiently. However, existing dismantling technologies and equipment have problems such as complex operation, low efficiency and great safety hazards when handling motor vehicle flipping.

[0003] Traditional methods may require a lot of manual intervention, manually turning over motor vehicles using tools such as cranes and jacks. This not only increases the difficulty and danger of the operation, but is also extremely inefficient. In addition, during the turning process, the parts of the motor vehicle are easily damaged due to uneven forces, affecting subsequent recycling and utilization. Therefore, there is an urgent need for an efficient, safe, and automated motor vehicle scrapping and turning equipment to meet the turning requirements during motor vehicle dismantling. Utility Model Content

[0004] The technical problem to be solved by this utility model is to address the shortcomings of the existing technology by providing a tipping device for assisting in the scrapping and dismantling of motor vehicles during the dismantling process.

[0005] The technical problem to be solved by this utility model is achieved through the following technical solution: a tipping device for assisting in the dismantling and scrapping of motor vehicles, comprising:

[0006] Equipment base;

[0007] The equipment slide is slidably mounted on the top surface of the equipment base via a slide rail slider assembly.

[0008] A motor vehicle mounting mechanism includes a load-bearing shaft that passes through and is rotatably mounted on the top of a device slide via a rotary bearing. One end of the load-bearing shaft extending out of the device slide is designated as a load-bearing end, and the other end is designated as a transmission end. A rotating plate is fixedly mounted on the outer circumferential surface of the load-bearing end of the load-bearing shaft. Several load-bearing forks for passing through the motor vehicle are fixedly mounted on the rotating plate. A rotary drive mechanism for driving the rotating plate to rotate is mounted on the device slide below the transmission end of the load-bearing shaft.

[0009] The waste receiving mechanism includes a telescopic power mechanism I, a connecting rod, and a receiving plate. One end of the telescopic power mechanism is hinged to the side wall of the equipment slide, and the other end is hinged to the end of the connecting rod. The middle part of the connecting rod is hinged to the side wall of the equipment slide, and the other end of the connecting rod is fixedly connected to the receiving plate. The top surface of the receiving plate faces the bottom surface of the rotating plate.

[0010] The horizontal distance adjustment mechanism includes a support plate fixedly installed on the top surface of the equipment slide, and a telescopic power mechanism II fixedly installed on the top surface of the support plate. The power output end of the telescopic power mechanism II is fixed to the side wall of the equipment base.

[0011] The technical problem to be solved by this utility model can also be achieved through the following technical solutions: the above-mentioned tilting device for assisting in the dismantling of scrapped motor vehicles includes a rotary drive mechanism comprising:

[0012] The transmission gear is fixed to the outer circumferential surface of the load-bearing shaft near the transmission end;

[0013] A rotary power mechanism is located on the top surface of the equipment slide below the transmission gear;

[0014] A toothed belt is fitted onto the power output end of a rotary power mechanism and the outer circumference of the transmission gear.

[0015] The rotary power mechanism drives the transmission gear and the load-bearing shaft to rotate via a toothed belt, thereby driving the rotating plate to flip the motor vehicle on the load-bearing fork.

[0016] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned overturning device for assisting in the scrapping and dismantling of motor vehicles is further provided with a vertically arranged support beam fixed on the device base, and the transmission end of the bearing shaft passes through and is rotatably mounted on the top of the support beam through a rotary bearing.

[0017] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned tipping device for assisting in the dismantling of scrapped motor vehicles has the axis of the load-bearing shaft and the load-bearing fork set horizontally.

[0018] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned overturning device for assisting in the scrapping and dismantling of motor vehicles, wherein the telescopic power mechanism I and the telescopic power mechanism II are telescopic electric cylinders.

[0019] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned overturning device for assisting in the scrapping and dismantling of motor vehicles, wherein one end of the bearing fork is fixedly connected to the rotating plate as a fixed end and the other end is a socket end, and a bevel is provided on the top surface of the socket end of the bearing fork to facilitate the bearing fork piercing the motor vehicle.

[0020] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned turning device for assisting in the dismantling of scrapped motor vehicles has several protrusions fixed on the top surface of the receiving plate to increase its surface roughness.

[0021] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned turning device for assisting in the dismantling of scrapped motor vehicles has a bearing plate fixedly provided on the bottom surface of the device base, and channel steel for forklift arms to be inserted is fixedly provided at intervals on the bottom surface of the bearing plate.

[0022] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0023] (1) After the forklift transfers the motor vehicle to the load-bearing fork, it can drive the rotating plate and the motor vehicle on it to rotate through the rotating power mechanism, thereby realizing the rotation requirements during the dismantling of the motor vehicle. Compared with the previous manual rotation of the motor vehicle, it is more efficient. Moreover, the entire flipping process is completed by automated equipment, which reduces manual intervention and lowers the safety hazards during the operation.

[0024] (2) The waste receiving mechanism can receive the waste that falls during the turning process, keeping the working environment clean. At the same time, the horizontal distance adjustment mechanism can adjust the position of the equipment as needed, which is convenient for subsequent dismantling and transportation.

[0025] (3) By setting a bearing plate and channel steel on the bottom surface of the equipment base, the equipment can be moved and fixed by forklifts and other equipment, which improves the flexibility and practicality of the equipment. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the main structure of the tilting device for assisting in the scrapping and dismantling of motor vehicles according to this utility model;

[0027] Figure 2 This is a side view of the rotating plate of this utility model.

[0028] Reference numerals: 1. Equipment base; 2. Equipment slide; 3. Slide rail and slider assembly; 4. Load-bearing shaft; 5. Rotating plate; 6. Load-bearing fork; 7. Toothed belt; 8. Support beam; 9. Telescopic power mechanism I; 10. Connecting rod; 11. Receiving plate; 12. Protrusion; 13. Support plate; 14. Telescopic power mechanism II; 15. Bevel. Detailed Implementation

[0029] The specific technical solutions of this utility model are further described below with reference to the accompanying drawings, so as to enable those skilled in the art to further understand this utility model, without constituting a limitation on its rights.

[0030] Example 1, referring to Figure 1-2 A tipping device used to assist in the dismantling and scrapping of motor vehicles, comprising:

[0031] Equipment base 1, the equipment base 1 is formed into a roughly square base structure;

[0032] The equipment slide 2 is formed into a roughly square base structure. The bottom of the equipment slide 2 is slidably mounted on the top surface of the equipment base 1 via the slide rail slider assembly 3. The slide rail slider assembly 3 includes a slide rail fixedly mounted on the top surface of the equipment base 1 and a slider that is adapted to the slide rail and fixed on the bottom surface of the equipment slide 2.

[0033] A motor vehicle mounting mechanism includes a load-bearing shaft 4 that passes through and is rotatably mounted on the top of an equipment slide 2 via a rotary bearing. The load-bearing shaft 4 is formed as a shaft-like structure. One end of the load-bearing shaft 4 extending out of the equipment slide 2 is designated as a load-bearing end, and the other end is designated as a transmission end. A rotating plate 5 is fixedly mounted on the outer circumferential surface of the load-bearing end of the load-bearing shaft 4. The rotating plate 5 is formed as a roughly square plate-like structure. Several load-bearing forks 6 for passing through the motor vehicle are fixedly mounted on the rotating plate 5. The load-bearing forks 6 are formed as roughly conical structures. The axes of the load-bearing shaft 4 and the load-bearing forks 6 are horizontally arranged. A rotary drive mechanism for driving the rotating plate 5 to rotate is mounted on the equipment slide 2 below the transmission end of the load-bearing shaft. The rotary drive mechanism includes:

[0034] The transmission gear is fixed on the outer circumferential surface of the load-bearing shaft 4 near the transmission end;

[0035] The rotary power mechanism 6, which can be a servo motor, is an existing technology and its model and specifications can be selected according to the usage requirements. It is set on the top surface of the equipment slide 2 below the transmission gear.

[0036] The toothed belt 7 is fitted onto the power output end of the rotary power mechanism 6 and the outer circumferential surface of the transmission gear;

[0037] The rotary power mechanism 6 drives the transmission gear and the load-bearing shaft to rotate via the toothed belt 7, thereby driving the rotating plate 5 to flip the motor vehicle on the load-bearing fork 6;

[0038] A vertically arranged support beam 8 is also fixed on the equipment base 1. The support beam 8 is formed into a roughly square beam. The transmission end of the bearing shaft passes through and is rotatably mounted on the top of the support beam 8 through a rotary bearing.

[0039] The waste receiving mechanism includes a telescopic power mechanism I9, a connecting rod 10, and a receiving plate 11. One end of the telescopic power mechanism is hinged to the side wall of the equipment slide 2, and the other end is hinged to the end of the connecting rod 10. The middle part of the connecting rod 10 is hinged to the side wall of the equipment slide 2. The connecting rod 10 is formed into a roughly square rod structure. The other end of the connecting rod 10 is fixedly connected to the receiving plate 11. The top surface of the receiving plate 11 faces the bottom surface of the rotating plate 5. Several protrusions 12 for increasing the surface roughness of the receiving plate 11 are fixedly provided on the top surface of the receiving plate 11. The receiving plate 11 is formed into a roughly square plate structure, and the protrusions 12 can be arc-shaped protrusions.

[0040] The telescopic power mechanism I9 can adjust the working state of the receiving plate 11, that is, keep the receiving plate 11 in an inclined unloading state or a horizontal receiving state.

[0041] The horizontal distance adjustment mechanism includes a support plate 13 fixedly installed on the top surface of the equipment slide 2. The support plate 13 is formed into a roughly square plate structure. A telescopic power mechanism II 14 is fixedly installed on the top surface of the support plate 13. The power output end of the telescopic power mechanism II 14 is fixed on the side wall of the equipment base 1. The telescopic power mechanism I 9 and the telescopic power mechanism II 14 are telescopic electric cylinders.

[0042] It should be noted that the waste receiving mechanism can receive waste that falls during the turning process, keeping the working environment clean. At the same time, the horizontal distance adjustment mechanism can adjust the position of the equipment as needed to facilitate subsequent dismantling and transportation work.

[0043] The bearing fork 6 is fixed at one end and the rotating plate 5 at the other end. A bevel 15 is provided on the top surface of the bearing fork 6 to facilitate the bearing fork 6 piercing the motor vehicle. The bevel 15 is formed into a roughly square bevel 15, which makes the top surface of the bearing fork 6 with the bevel 15 change from a curved surface to a flat surface, thus making the bearing stability of the motor vehicle better.

[0044] The equipment base 1 is fixedly provided with a support plate on its bottom surface. The support plate is formed into a roughly square plate structure. Channel steel 16 for forklift arms to be inserted is fixedly provided at intervals on the bottom surface of the support plate.

[0045] The usage process of the tipping device for assisting in the dismantling and scrapping of motor vehicles in Example 1 is as follows:

[0046] 1. Preparation: Before operation, a comprehensive inspection of the entire tilting equipment is required to ensure that all parts are intact and that the slide rail slider assembly 3, rotary bearing, rotary drive mechanism, telescopic power mechanism, etc. are all working properly. Use a forklift or other lifting equipment to smoothly mount the motor vehicle to be disassembled onto the load-bearing fork 6 of the motor vehicle mounting mechanism.

[0047] 2. Tilting operation: The rotating power mechanism 6 drives the transmission gear and the load-bearing shaft 4 to rotate through the toothed belt 7. As the load-bearing shaft 4 rotates, the rotating plate 5 and the motor vehicle on it will also start to rotate. During the rotation process, the waste falls off the motor vehicle. The position of the receiving plate 11 is adjusted by the telescopic power mechanism I9 so that the receiving plate 11 is kept horizontal, ensuring that the waste can fall into the receiving plate 11 by its own weight, thereby receiving the waste.

[0048] 3. Horizontal distance adjustment: After the vehicle is flipped to the required position, the telescopic power mechanism II14 pushes the support plate 13 and the equipment slide 2 to slide on the equipment base 1, thereby changing the horizontal position of the vehicle. This makes it easier for disassembly personnel to start subsequent disassembly work. They can use various tools and equipment to disassemble the various parts of the vehicle and classify and store them for subsequent processing.

[0049] 4. Equipment Reset: After disassembly, the flipping equipment needs to be reset to its initial state. Simply flip the vehicle in reverse order as described above.

Claims

1. A tilting device for assisting in the dismantling and scrapping of motor vehicles, characterized in that: It includes; Equipment base; The equipment slide is slidably mounted on the top surface of the equipment base via a slide rail slider assembly. A motor vehicle mounting mechanism includes a load-bearing shaft that passes through and is rotatably mounted on the top of a device slide via a rotary bearing. One end of the load-bearing shaft extending out of the device slide is designated as a load-bearing end, and the other end is designated as a transmission end. A rotating plate is fixedly mounted on the outer circumferential surface of the load-bearing end of the load-bearing shaft. Several load-bearing forks for passing through the motor vehicle are fixedly mounted on the rotating plate. A rotary drive mechanism for driving the rotating plate to rotate is mounted on the device slide below the transmission end of the load-bearing shaft. The waste receiving mechanism includes a telescopic power mechanism I, a connecting rod, and a receiving plate. One end of the telescopic power mechanism is hinged to the side wall of the equipment slide, and the other end is hinged to the end of the connecting rod. The middle part of the connecting rod is hinged to the side wall of the equipment slide, and the other end of the connecting rod is fixedly connected to the receiving plate. The top surface of the receiving plate faces the bottom surface of the rotating plate. The horizontal distance adjustment mechanism includes a support plate fixedly installed on the top surface of the equipment slide, and a telescopic power mechanism II fixedly installed on the top surface of the support plate. The power output end of the telescopic power mechanism II is fixed to the side wall of the equipment base.

2. The tipping device for assisting in the dismantling and scrapping of motor vehicles according to claim 1, characterized in that: The rotary drive mechanism includes: The transmission gear is fixed to the outer circumferential surface of the load-bearing shaft near the transmission end; A rotary power mechanism is located on the top surface of the equipment slide below the transmission gear; A toothed belt is fitted onto the power output end of a rotary power mechanism and the outer circumference of the transmission gear. The rotary power mechanism drives the transmission gear and the load-bearing shaft to rotate via a toothed belt, thereby driving the rotating plate to flip the motor vehicle on the load-bearing fork.

3. The tipping device for assisting in the dismantling and scrapping of motor vehicles according to claim 1, characterized in that: A vertically installed support beam is also fixed on the equipment base, and the transmission end of the bearing shaft passes through and is rotatably mounted on the top of the support beam via a rotary bearing.

4. The tipping device for assisting in the dismantling and scrapping of motor vehicles according to claim 1, characterized in that: The axes of the load-bearing shaft and the load-bearing fork are set horizontally.

5. The tipping device for assisting in the dismantling and scrapping of motor vehicles according to claim 1, characterized in that: The telescopic power mechanism I and telescopic power mechanism II are telescopic electric cylinders.

6. The tipping device for assisting in the dismantling and scrapping of motor vehicles according to claim 1, characterized in that: The bearing fork is fixedly connected to the rotating plate at one end as a fixed end and the other end as a socket end. A bevel is provided on the top surface of the socket end of the bearing fork to facilitate the bearing fork piercing the motor vehicle.

7. The tipping device for assisting in the dismantling and scrapping of motor vehicles according to claim 1, characterized in that: The receiving plate has several protrusions fixed on its top surface to increase its surface roughness.

8. The tipping device for assisting in the dismantling and scrapping of motor vehicles according to claim 1, characterized in that: The equipment base is fixedly provided with a support plate on its bottom surface, and channel steel for forklift arms to be inserted is fixedly provided at intervals on the bottom surface of the support plate.

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