Anchor rod blanking device and production line

By designing the feeding and turning mechanism of the anchor bolt unloading device, the problems of high labor intensity and low efficiency in manual handling, packing and storing anchor bolts were solved, and efficient anchor bolt transportation and storage were achieved.

CN223619030UActive Publication Date: 2025-12-02CHINA RAILWAY 11TH BUREAU GRP CORP LTD +2
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Patent Information

Application Number
CN202423152014.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-02
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In existing technologies, anchor bolts are packaged and stored manually after production, which is labor-intensive and inefficient.

Method used

Design an anchor bolt unloading device, including a feeding mechanism and a flipping mechanism. The anchor bolts are transported to the packing trough by a conveyor belt. After a preset number are collected in the packing trough, the conveying stops, and the operator packs them. The flipping mechanism flips the trough to facilitate the unloading of the anchor bolts.

Benefits of technology

It reduced the labor intensity of operators, improved the efficiency of anchor bolt handling and packaging, and achieved efficient anchor bolt transportation and storage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anchor rod blanking device and a production line, and relates to the technical field of anchor rod production, and the anchor rod blanking device comprises a feeding mechanism and a turnover mechanism; wherein the feeding mechanism comprises a base frame, a feeding assembly and a first driving assembly, the feeding assembly is arranged on the base frame and comprises a conveying belt, and the two transverse ends of the conveying belt are divided into a feeding end and a discharging end; the turnover mechanism comprises a turnover assembly and a second driving assembly, the turnover assembly comprises a turnover frame and a rotating seat, the turnover frame and the rotating seat are both arranged below the conveying belt and close to the discharging end, the turnover frame is rotatably installed on the rotating seat, the second driving assembly is used for driving the turnover frame to rotate in the longitudinal direction, and a packaging groove is formed in the turnover frame; the first driving assembly is used for driving the conveying belt. By means of the anchor rod carrying and packaging storage device, the labor intensity of carrying, packaging and storage of produced anchor rods can be effectively relieved, and the efficiency of carrying, packaging and storage of the anchor rods is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of anchor bolt production technology, and in particular to an anchor bolt feeding device and production line. Background Technology

[0002] During the production of anchor bolts, it is often necessary to pack and store the finished anchor bolts. Currently, the common practice is to manually move the finished anchor bolts off the workbench and pack them. Since anchor bolts are usually made of steel bars and are quite heavy, manual handling of the finished anchor bolts for packing and storage is labor-intensive and inefficient. Utility Model Content

[0003] The main purpose of this utility model is to propose an anchor bolt unloading device and production line, which aims to solve the technical problem of high labor intensity and low efficiency in manually handling and packing anchor bolts after production.

[0004] To achieve the above objectives, the present invention proposes an anchor bolt feeding device, which includes:

[0005] A feeding mechanism, comprising a base frame, a feeding assembly, and a first drive assembly, wherein the feeding assembly is disposed on the base frame and includes a conveyor belt extending laterally, the conveyor belt being divided into an inlet end and an outlet end at both ends laterally.

[0006] A flipping mechanism includes a flipping component and a second drive component. The flipping component includes a flipping frame and a rotating seat. Both the flipping frame and the rotating seat are located below the conveyor belt and near the discharge end. The flipping frame is rotatably mounted on the rotating seat. The second drive component is used to drive the flipping frame to rotate longitudinally. The flipping frame has a packing slot, and the opening of the packing slot faces the discharge end.

[0007] The first drive component is used to drive the conveyor belt to transport the anchor rod from the discharge end through the discharge end to the packing trough.

[0008] In one embodiment, the conveyor belt includes a conveyor seat, a chain, and a plurality of sprockets. The conveyor seat is mounted on the base frame, and the plurality of sprockets are mounted on the conveyor seat at transverse intervals. Each sprocket is rotatably mounted on the conveyor seat about a longitudinal direction. The chain is wound around the outer periphery of the plurality of sprockets. The drive assembly is used to drive the sprockets to rotate so as to move the chain, so as to transport the anchor rod from the discharge end through the discharge end to the packing trough.

[0009] In one embodiment, a tensioning structure is provided between any two of the sprockets, the tensioning structure including a tensioning plate mounted on the transmission seat, the tensioning plate being used to tension the chain.

[0010] In one embodiment, the feeding mechanism includes a plurality of feeding components, which are arranged longitudinally at intervals, and the driving component is used to drive the sprockets in the plurality of feeding components to rotate.

[0011] In one embodiment, the first driving assembly includes a first driving member and a plurality of first driving shafts. The plurality of first driving shafts are arranged laterally at intervals, and each first driving shaft extends longitudinally. The number of first driving shafts is the same as the number of sprockets in any of the feeding assemblies and they correspond one-to-one. The plurality of sprockets in each of the feeding assemblies are respectively connected to the plurality of first driving shafts one-to-one. The driving member is connected to any of the first driving shafts and is used to drive the first driving shafts to rotate.

[0012] In one embodiment, the flipping frame includes two flipping rods, each with a hinged end and a free end at its two ends. The hinged ends of the two flipping rods are connected to each other and hinged to the rotating seat. The two flipping rods are arranged crosswise to form the packing groove.

[0013] In one embodiment, a load sensor is provided on the rotating seat, and the load sensor is used to obtain the load value of the anchor rod located in the packing groove.

[0014] In one embodiment, the flipping mechanism includes a plurality of flipping components, which are spaced apart along the longitudinal direction, and the second drive component is used to drive the plurality of flipping frames to rotate about the longitudinal direction.

[0015] In one embodiment, the second drive assembly includes a second drive shaft and a second drive member. The second drive shaft extends longitudinally and is connected to the plurality of the flipping frames. The second drive member is used to drive the second drive shaft to rotate axially about the second drive shaft, thereby causing the plurality of flipping frames to rotate longitudinally.

[0016] This utility model also proposes an anchor bolt production line, which includes a feeding device for the anchor bolts described above.

[0017] The technical solution of this utility model uses a first drive component to drive a conveyor belt, thereby transporting the finished anchor bolts from the feeding end to the discharging end. The bolts then fall from the discharging end into a packing trough below the discharging end. The packing trough can collect a large number of anchor bolts. Once a preset number of anchor bolts have been collected, the conveyor belt stops, and operators can then pack and store the multiple anchor bolts in the packing trough. Packing and storage is convenient and eliminates the need for manual handling to move the anchor bolts to a designated location for packing, effectively reducing the labor intensity of operators. This significantly improves the efficiency of handling and packaging anchor bolts after production. After packaging in the storage slot, the second drive component drives the flipping frame to flip, causing the slot opening to turn from upward to downward. This allows the packaged anchor bolts to roll out of the slot opening, making it easier to unload them onto a transport trolley. The transport trolley then transports the anchor bolts to a designated location for storage, further reducing the workload of operators and enabling more efficient transportation of packaged anchor bolts to the designated storage location. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0019] Figure 1 A schematic diagram of an embodiment of the anchor bolt feeding device provided by this utility model;

[0020] Figure 2 A schematic diagram of the feeding assembly in one embodiment of the anchor bolt feeding device provided by this utility model;

[0021] Figure 3 A schematic diagram of the flipping component in one embodiment of the anchor bolt feeding device provided by this utility model.

[0022] Explanation of icon numbers:

[0023] 100. Feeding device; 10. Feeding mechanism; 11. Base frame; 12. Feeding assembly; 121. Conveyor belt; 1211. Feeding end; 1212. Discharge end; 1213. Conveyor seat; 1214. Chain; 1215. Sprocket; 122. Tensioning structure; 1221. Tensioning plate; 13. First drive assembly; 131. First drive component; 132. First drive shaft; 20. Tilting mechanism; 21. Tilting assembly; 211. Tilting frame; 2111. Tilting rod; 212. Rotating seat; 213. Packing slot; 22. Second drive assembly; 221. Second drive shaft; 222. Second drive component.

[0024] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0026] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0027] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0028] During the production of anchor bolts, it is often necessary to pack and store the finished anchor bolts. Currently, the common practice is to manually move the finished anchor bolts off the workbench and pack them. Since anchor bolts are usually made of steel bars and are quite heavy, manual handling of the finished anchor bolts for packing and storage is labor-intensive and inefficient.

[0029] This utility model proposes an anchor bolt feeding device 100 and a production line.

[0030] Please see Figures 1 to 3 In one embodiment of this utility model, the anchor bolt feeding device 100 includes a feeding mechanism 10 and a tilting mechanism 20; wherein, the feeding mechanism 10 includes a base frame 11, a feeding assembly 12 and a first drive assembly 13, the feeding assembly 12 is disposed on the base frame 11, and the feeding assembly 12 includes a conveyor belt 121 extending laterally, the conveyor belt 121 being divided into an inlet end 1211 and an outlet end 1212 at both ends laterally; the tilting mechanism 20 includes a tilting assembly 21 and a second drive assembly 22, the tilting assembly 21 including a tilting frame 211 and a rotating... The movable seat 212, the tilting frame 211 and the rotating seat 212 are all located below the conveyor belt 121 and near the discharge end 1212. The tilting frame 211 is rotatably mounted on the rotating seat 212. The second drive assembly 22 is used to drive the tilting frame 211 to rotate longitudinally. The tilting frame 211 is provided with a packing slot 213, and the slot opening of the packing slot 213 is set towards the discharge end 1212. The first drive assembly 13 is used to drive the conveyor belt 121 to transport the anchor rod from the discharge end 1212 to the packing slot 213.

[0031] Horizontal Figure 1 The front and back directions, and the longitudinal direction is Figure 1 The left and right directions in the middle.

[0032] The technical solution of this utility model uses a first drive component 13 to drive a conveyor belt 121 extending in the front-to-back direction, thereby transporting the finished anchor bolts from the feed end 1211 at the front to the discharge end 1212 at the rear, and dropping them from the discharge end 1212 into a packing trough 213 below it. The packing trough 213 can collect a large number of anchor bolts. Once a preset number of anchor bolts have been collected in the packing trough 213, the conveyor belt 121 is stopped, and the operator can then pack and store the multiple anchor bolts in the packing trough 213. Packing and storage is convenient, and there is no need to manually move the anchor bolts to a designated location for packing. The storage effectively reduces the labor intensity of operators and improves the efficiency of handling and packing anchor rods after production. After packing in the storage slot, the second drive assembly 22 drives the flipping frame 211 to flip, so that the opening of the storage slot flips from facing upward to facing downward. This allows the packed anchor rods to roll out of the opening of the packing slot 213, making it easier to unload the packed anchor rods from the packing slot 213 onto the transport trolley. The transport trolley then transports the anchor rods to the designated location for storage, further reducing the labor intensity of operators and enabling more efficient transport of packed anchor rods to the designated location for storage.

[0033] In one embodiment, the conveyor belt 121 includes a conveyor seat 1213, a chain 1214, and a plurality of sprockets 1215. The conveyor seat 1213 is mounted on the base frame 11. The plurality of sprockets 1215 are mounted on the conveyor seat 1213 at transverse intervals. Each sprocket 1215 is rotatably mounted on the conveyor seat 1213 about the longitudinal direction. The chain 1214 is wound around the outer periphery of the plurality of sprockets 1215. A drive assembly is used to drive the sprockets 1215 to rotate so as to move the chain 1214 to transport the anchor rod from the discharge end 1212 to the packing trough 213.

[0034] Specifically, such as Figure 1 and Figure 2 As shown, a transmission seat 1213 extending in the front-to-back direction is provided on the base. Multiple sprockets 1215 are spaced apart along the front-to-back direction on the transmission seat 1213. A ring-shaped chain 1214 is wrapped around the outer periphery of the multiple sprockets 1215. By driving one of the sprockets 1215 to rotate through the drive assembly, the chain 1214 can be moved, and the other sprockets 1215 can be rotated synchronously. Thus, the anchor rod can be moved from the feed end 1211 to the discharge end 1212 through the chain 1214. The structure is simple and the operation is reliable.

[0035] Furthermore, such as Figure 2As shown, there are two sprockets 1215, which are respectively set on the front and rear sides of the transmission seat 1213. The chain 1214 can be moved by the two sprockets 1215 to realize the transportation of the anchor rod, and the structure is simpler.

[0036] In one embodiment, a tensioning structure 122 is provided between any two sprockets 1215. The tensioning structure 122 includes a tensioning plate 1221 mounted on the transmission seat 1213. The tensioning plate 1221 is used to tension the chain 1214.

[0037] Specifically, a tensioning plate 1221 is installed on the transmission seat 1213. The tensioning plate 1221 is located between the two sprockets 1215. The tensioning plate 1221 can tension the part of the chain 1214 located between the two sprockets 1215, thereby enabling smoother transport of the anchor rod and higher stability.

[0038] In one embodiment, the feeding mechanism 10 includes a plurality of feeding components 12, which are arranged longitudinally at intervals, and a driving component is used to drive the sprockets 1215 in the plurality of feeding components 12 to rotate.

[0039] Specifically, such as Figure 1 As shown, multiple feeding components 12 are spaced apart on the base frame 11 in the left and right directions. The multiple feeding components 12 can provide multiple supports for the anchor rod in the left and right directions, thereby achieving more stable transportation of the anchor rod.

[0040] In one embodiment, the first drive assembly 13 includes a first drive member 131 and a plurality of first drive shafts 132. The plurality of first drive shafts 132 are arranged laterally at intervals and each first drive shaft 132 extends longitudinally. The number of first drive shafts 132 is the same as that of sprockets 1215 in any feeding assembly 12 and they correspond one-to-one. The plurality of sprockets 1215 in each feeding assembly 12 are respectively connected to the plurality of first drive shafts 132 in a one-to-one correspondence. The drive member is connected to any first drive shaft 132 and is used to drive the first drive shaft 132 to rotate.

[0041] Specifically, the first drive assembly 13 includes multiple first drive shafts 132. Multiple sprockets 1215 in each feeding assembly 12 are connected one-to-one with the multiple first drive shafts 132. Driving one of the first drive shafts 132 to rotate via the first drive member 131 causes the multiple sprockets 1215 connected to that first drive shaft 132 to rotate synchronously, thereby driving the chains 1214 of the multiple feeding assemblies 12 to move synchronously. The structure is simple and reliable. Furthermore, the first drive member 131 can be a motor, as is used in the prior art.

[0042] In one embodiment, the flipping frame 211 includes two flipping rods 2111, each flipping rod 2111 having a hinged end and a free end at its two ends. The hinged ends of the two flipping rods 2111 are connected to each other and hinged to the rotating seat 212. The two flipping rods 2111 are arranged crosswise to form a packing groove 213.

[0043] Specifically, such as Figure 3 As shown, two intersecting flipping rods 2111 can be used to form a packing slot 213 to accommodate the anchor rods transported from the discharge end 1212, allowing operators to pack and store them in the packing slot 213. The flipping frame 211 has a simple structure and is easy to manufacture.

[0044] In one embodiment, a load sensor is provided on the rotating seat 212, which is used to obtain the load value of the anchor rod located in the packing groove 213.

[0045] Specifically, as shown in the figure, the weight of the anchor rod in the packing slot 213 can be obtained by the load sensor. When the load sensor detects the preset weight, the conveyor belt 121 can be controlled to stop the transmission. The operator can then pack and store the anchor rod in the packing slot 213, thereby realizing the quantitative packing of the anchor rod.

[0046] In one embodiment, the flipping mechanism 20 includes a plurality of flipping components 21, which are arranged at intervals along the longitudinal direction, and a second drive component 22 is used to drive the plurality of flipping frames 211 to rotate about the longitudinal direction.

[0047] Specifically, as shown in the figure, multiple flipping components 21 are arranged at intervals along the left and right directions. The multiple flipping components 21 can provide a more stable placement for the anchor rod, resulting in better stability.

[0048] In one embodiment, the second drive assembly 22 includes a second drive shaft 221 and a second drive member 222. The second drive shaft 221 extends longitudinally and is connected to a plurality of tilting frames 211. The second drive member 222 is used to drive the second drive shaft 221 to rotate about the axial direction of the second drive shaft 221, so as to drive the plurality of tilting frames 211 to rotate about the longitudinal direction.

[0049] Specifically, such as Figure 1 As shown, the second drive shaft 221 extends in the left and right direction. Multiple flipping frames 211 are hinged to their corresponding rotating seats 212 through the second drive shaft 221. The second drive member 222 drives the second drive shaft 221 to rotate, which in turn drives the multiple flipping frames 211 to rotate synchronously, thereby unloading the anchor rods contained in the multiple packing slots 213 synchronously. The structure is simple and reliable.

[0050] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural transformations made based on the technical concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A device for feeding anchor bolts, characterized in that, The anchor bolt feeding device includes: A feeding mechanism, comprising a base frame, a feeding assembly, and a first drive assembly, wherein the feeding assembly is disposed on the base frame and includes a conveyor belt extending laterally, the conveyor belt being divided into an inlet end and an outlet end at both ends laterally. A flipping mechanism includes a flipping component and a second drive component. The flipping component includes a flipping frame and a rotating seat. Both the flipping frame and the rotating seat are located below the conveyor belt and near the discharge end. The flipping frame is rotatably mounted on the rotating seat. The second drive component is used to drive the flipping frame to rotate longitudinally. The flipping frame has a packing slot, and the opening of the packing slot faces the discharge end. The first drive component is used to drive the conveyor belt to transport the anchor rod from the discharge end through the discharge end to the packing trough.

2. The anchor bolt feeding device as described in claim 1, characterized in that, The conveyor belt includes a conveyor seat, a chain, and multiple sprockets. The conveyor seat is mounted on the base frame, and the multiple sprockets are mounted on the conveyor seat at transverse intervals. Each sprocket is rotatably mounted on the conveyor seat about a longitudinal direction. The chain is wound around the outer periphery of the multiple sprockets. The drive assembly is used to drive the sprockets to rotate so as to move the chain, so as to transport the anchor rod from the discharge end through the discharge end to the packing trough.

3. The anchor bolt feeding device as described in claim 2, characterized in that, A tensioning structure is provided between any two of the sprockets, the tensioning structure including a tensioning plate installed on the transmission seat, the tensioning plate being used to tension the chain.

4. The anchor bolt feeding device as described in claim 3, characterized in that, The feeding mechanism includes a plurality of feeding components, which are arranged at intervals along the longitudinal direction. The driving component is used to drive the sprockets in the plurality of feeding components to rotate.

5. The anchor bolt feeding device as described in claim 3, characterized in that, The first driving assembly includes a first driving member and a plurality of first driving shafts. The plurality of first driving shafts are arranged laterally at intervals, and each first driving shaft extends longitudinally. The number of first driving shafts is the same as the number of sprockets in any of the feeding assemblies and they correspond one-to-one. The plurality of sprockets in each feeding assembly are respectively connected to the plurality of first driving shafts one-to-one. The driving member is connected to any of the first driving shafts and is used to drive the first driving shafts to rotate.

6. The anchor bolt feeding device according to any one of claims 1 to 5, characterized in that, The flipping frame includes two flipping rods, each with a hinged end and a free end at its two ends. The hinged ends of the two flipping rods are connected to each other and hinged to the rotating seat. The two flipping rods are arranged crosswise to form the packing groove.

7. The anchor bolt feeding device according to any one of claims 1 to 5, characterized in that, A load sensor is installed on the rotating base, and the load sensor is used to obtain the load value of the anchor rod located in the packing groove.

8. The anchor bolt feeding device according to any one of claims 1 to 5, characterized in that, The flipping mechanism includes a plurality of flipping components, which are spaced apart along the longitudinal direction. The second drive component is used to drive the plurality of flipping frames to rotate about the longitudinal direction.

9. The anchor bolt feeding device as described in claim 8, characterized in that, The second drive assembly includes a second drive shaft and a second drive member. The second drive shaft extends longitudinally and is connected to the plurality of the tilting frames. The second drive member is used to drive the second drive shaft to rotate axially about the second drive shaft, thereby causing the plurality of tilting frames to rotate longitudinally.

10. An anchor bolt production line, characterized in that, The production line for the anchor bolts includes a feeding device that uses anchor bolts as described in any one of claims 1 to 9.