Full-rail power supply type sky rail steering device

The manual adjustment mechanism of the fully powered overhead rail steering device solves the problem that existing devices cannot be manually steered, achieving a more convenient steering effect.

CN223619643UActive Publication Date: 2025-12-02GUANGZHOU HONGYANG MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202423017410.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-12-02
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing skyrail steering system cannot be manually adjusted, making it inconvenient to operate.

Method used

A fully powered overhead rail steering device was designed, comprising a main body, a steering mechanism, a guide rail for changing direction, a drive mechanism, and an adjustment mechanism. The connection between the drive mechanism and the steering mechanism is manually controlled through the adjustment mechanism to indirectly drive the rotation of the steering mechanism.

Benefits of technology

It improves the ease of operation of the manual steering device and enhances the flexibility and convenience of overhead rail steering.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the full-rail power supply type sky rail steering device is characterized by comprising a main body; a steering mechanism; the steering mechanism is arranged in the main body; a reversing guide rail; the reversing guide rail is arranged at the lower end of the steering mechanism; a driving mechanism; the driving mechanism is in transmission connection with the steering mechanism; an adjusting mechanism; one end of the adjusting mechanism is arranged in the main body, and the other end of the adjusting mechanism is connected with the driving mechanism; the steering device has the advantage that the steering device can be conveniently and manually adjusted.
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Description

Technical Field

[0001] This application relates to the field of overhead rail steering equipment technology, and in particular to an all-rail powered overhead rail steering device. Background Technology

[0002] Ceiling rail steering devices are widely used in ceiling rail relocation systems. These systems consist of intersecting tracks, and the ceiling rail steering device is located at the intersection. One track on the steering device can be rotated to connect to other tracks in different directions. When the main unit is on the steering device's track, its built-in motor can rotate the device's track, thus transferring the main unit from its current direction to the intersecting track in another direction. However, existing ceiling rail steering devices are directly driven by motors, making manual steering adjustment of the main unit impossible and inconvenient to operate. Therefore, improvements are needed. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this application provides a fully powered overhead rail steering device to solve the problems existing in related technologies. The technical solution is as follows:

[0004] In a first aspect, embodiments of this application provide a fully-powered overhead rail steering device, comprising: a main body; a steering mechanism; the steering mechanism being disposed within the main body; a reversing guide rail; the reversing guide rail being disposed at the lower end of the steering mechanism; a drive mechanism; the drive mechanism being drively connected to the steering mechanism; and an adjustment mechanism; one end of the adjustment mechanism being disposed within the main body, and the other end of the adjustment mechanism being connected to the drive mechanism.

[0005] In one embodiment, the adjustment mechanism includes: a mounting bracket, a release spring, and an adjustment screw; the mounting bracket is movably disposed within the main body; one end of the release spring is disposed within the main body, and the other end of the release spring is connected to the mounting bracket; one end of the adjustment screw is movably disposed within the main body, and the other end of the adjustment screw is connected to the mounting bracket; the drive mechanism is disposed on the mounting bracket.

[0006] In one embodiment, the adjusting screw is located on the side opposite to the release spring.

[0007] In one embodiment, the drive mechanism includes: a drive motor; a first gear is disposed on the output end of the drive motor; the drive motor is disposed on the mounting bracket; and the first gear is drively connected to the steering mechanism.

[0008] In one embodiment, the steering mechanism includes: a turntable and a second gear; a gear ring is rotatably disposed on the outer side of the turntable; the turntable is installed inside the main body; the reversing guide rail is disposed on the gear ring; one end of the second gear is meshed with the gear ring, and the other end of the second gear is meshed with the first gear.

[0009] In one embodiment, a control board is also included; the control board is connected to the drive mechanism.

[0010] In one embodiment, at least one limit switch is provided within the main body to limit the rotation angle of the switching guide rail; the limit switch is connected to the control board.

[0011] In one embodiment, at least one command receiver is further provided within the main body; the command receiver is connected to the control board.

[0012] In one embodiment, at least one power supply copper plate is provided in the switching guide rail.

[0013] The advantages or beneficial effects of the above technical solutions include at least the following:

[0014] The main body of the steering device of this application is set at the intersection of the tracks. The steering mechanism at the lower end of the main body is connected to the guide rail for changing the direction. The drive mechanism is set on the adjustment mechanism and is connected to the steering mechanism for transmission. When the device is working, the connection between the drive mechanism and the steering mechanism can be manually controlled through the adjustment mechanism to achieve the effect of indirect control of the steering mechanism, making the operation more convenient.

[0015] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of this application will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0016] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the various drawings denote the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings depict only some embodiments disclosed in this application and should not be construed as limiting the scope of this application.

[0017] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of this utility model (with hidden guide rails);

[0019] Figure 3 This is a schematic diagram of the working process of this utility model.

[0020] In the diagram: 1. Main body; 2. Steering mechanism; 21. Turntable; 22. Second gear; 23. Gear ring; 3. Reversing guide rail; 4. Drive mechanism; 5. Adjustment mechanism; 51. Mounting bracket; 52. Separation spring; 53. Adjusting screw; 6. Control board; 7. Limit switch; 8. Command receiver; 9. Track. Detailed Implementation

[0021] In the following description, only certain exemplary embodiments are briefly described to make the objectives, features, and advantages of this invention more apparent. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this application. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0022] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] like Figures 1 to 3 As shown, this utility model provides a fully powered overhead rail steering device, comprising: a main body 1; a steering mechanism 2; the steering mechanism 2 being disposed within the main body 1; a reversing guide rail 3; the reversing guide rail 3 being disposed at the lower end of the steering mechanism 2; a drive mechanism 4; the drive mechanism 4 being drively connected to the steering mechanism 2; and an adjustment mechanism 5; one end of the adjustment mechanism 5 being disposed within the main body 1, and the other end of the adjustment mechanism 5 being connected to the drive mechanism 4.

[0024] In this embodiment, the device is set at the intersection of the tracks 9, the steering mechanism 2 is set at the center of the main body 1, and the reversing guide rail 3 is set on the movable end of the steering mechanism 2 (the reversing guide rail 3 has the same structure as the track 9, which is equivalent to a small section of the rotatable track 9); the adjustment mechanism 5 is movably set inside the main body 1, and the drive mechanism 4 is set on the movable end of the adjustment mechanism 5. The adjustment mechanism 5 can drive the drive mechanism 4 to move closer to or away from the steering mechanism 2.

[0025] When the drive mechanism 4 comes into contact with the steering mechanism 2, the drive mechanism 4 can drive the steering mechanism 2 to rotate, thereby causing the reversing guide rail 3 to rotate within a certain angle range; when the drive mechanism 4 separates from the steering mechanism 2, the drive mechanism 4 no longer drives the steering mechanism 2, and the reversing guide rail 3 stops moving, thereby achieving the rotation control effect of the reversing guide rail 3 through the adjustment mechanism 5.

[0026] Further, the adjustment mechanism 5 includes: a mounting bracket 51, a release spring 52, and an adjusting screw 53; the mounting bracket 51 is movably disposed within the main body 1; one end of the release spring 52 is disposed within the main body 1, and the other end of the release spring 52 is connected to the mounting bracket 51; one end of the adjusting screw 53 is movably disposed within the main body 1, and the other end of the adjusting screw 53 is connected to the mounting bracket 51; the drive mechanism 4 is disposed on the mounting bracket 51. The adjusting screw 53 is located on the side opposite to the release spring 52.

[0027] In this embodiment, the mounting bracket 51 is movably disposed within the main body 1, the separating spring 52 is disposed within the main body 1 and connected to the mounting bracket 51, and the adjusting screw 53 is movably disposed within the main body 1 and connected to the mounting bracket 51. The separating spring 52 and the adjusting screw 53 are respectively located on opposite sides of the mounting bracket 51 (see...). Figure 2 The position of the mounting bracket 51 can be adjusted by manually controlling the tightness of the adjusting screw 53 on the main body 1. The drive mechanism 4 is set on the mounting bracket 51. The specific working principle of the device is as follows:

[0028] ① When it is necessary to drive the steering mechanism 2, tighten the adjusting screw 53 so that the mounting bracket 51 drives the driving mechanism 4 to approach the steering mechanism 2. The driving mechanism 4 and the steering mechanism 2 then come into contact with each other, and the driving mechanism 4 can achieve the driving effect on the steering mechanism 2 when it is working.

[0029] ② When the steering mechanism 2 is not needed, loosen the adjusting screw 53. Under the action of the separation spring 52, the mounting bracket 51 drives the driving mechanism 4 away from the steering mechanism 2. The driving mechanism 4 and the steering mechanism 2 are separated from each other, and the steering mechanism 2 no longer works.

[0030] By manually controlling the tightness of the adjusting screw 53 on the main body 1 using the above method, the indirect driving effect on the steering mechanism 2 can be achieved.

[0031] Furthermore, the drive mechanism 4 includes: a drive motor; a first gear is provided on the output end of the drive motor; the drive motor is mounted on the mounting bracket 51; the first gear is connected to the steering mechanism 2 in a transmission manner.

[0032] In this embodiment, the drive motor is mounted on the mounting bracket 51, which can drive the drive motor to move closer to or away from the steering mechanism 2. The first gear is set on the output end of the drive motor. When the drive motor moves closer to the steering mechanism 2, the first gear is connected to the steering mechanism 2 in a transmission manner. When the drive motor is working, it can drive the steering mechanism 2. When the drive motor moves away from the steering mechanism 2, the first gear is separated from the steering mechanism 2, and the steering mechanism 2 stops working.

[0033] Furthermore, the steering mechanism 2 includes: a turntable 21 and a second gear 22; a gear ring 23 is rotatably disposed on the outer side of the turntable 21; the turntable 21 is installed inside the main body 1; the reversing guide rail 3 is disposed on the gear ring 23; one end of the second gear 22 is meshed with the gear ring 23, and the other end of the second gear 22 is meshed with the first gear.

[0034] In this embodiment, the turntable 21 is fixedly installed at the center of the main body 1, the gear ring 23 is rotatably disposed on the outside of the turntable 21, the reversing guide rail 3 is installed on the gear ring 23, and the second gear 22 is rotatably disposed inside the main body 1 and meshes with the gear ring 23. When the adjusting mechanism 5 drives the driving mechanism 4 to approach, the first gear meshes with the second gear 22, and under the transmission action, the gear ring 23 can be driven. When the gear ring 23 rotates, it can drive the reversing guide rail 3 to rotate together, thereby achieving the steering adjustment effect of the track.

[0035] Furthermore, it also includes a control board 6; the control board 6 is connected to the drive mechanism 4.

[0036] In this embodiment, the control board 6 is the main control circuit board of the overhead rail steering device (the main control circuit board can be an MCU, PLC, microprocessor or 51 / 52 series microcontroller, etc.). The control board 6 is electrically connected to the drive mechanism 4 and can control the working state of the drive mechanism 4.

[0037] Furthermore, at least one limit switch 7 is provided in the main body 1 to limit the rotation angle of the switching guide rail 3; the limit switch 7 is connected to the control board 6.

[0038] In this embodiment, the limit switch 7 is disposed inside the main body 1 and electrically connected to the control board 6. The limit switch 7 can be customized in any position. When the limit switch 7 detects the switching guide rail 3, it can send a response command to the control board 6. The control board 6 can control the drive mechanism 4 to stop working, thereby limiting the rotation angle of the switching guide rail 3.

[0039] Furthermore, at least one command receiver 8 is provided within the main body 1; the command receiver 8 is connected to the control board 6.

[0040] In this embodiment, a command receiver 8 is also provided inside the main body 1. The command receiver 8 is connected to the control board 6. The command receiver 8 can receive steering commands issued from the outside, thereby achieving the effect of external control over the drive mechanism 4.

[0041] Furthermore, at least one power supply copper sheet is provided inside the switching guide rail 3.

[0042] In this embodiment, a number of power supply copper plates are provided inside the switching guide rail 3, and corresponding power supply copper plates are also provided on each externally connected rail 9. The power supply copper plates are interconnected to achieve the wireless power supply effect of the device (wireless power supply of copper plates is existing technology).

[0043] This utility model discloses a fully powered overhead rail steering device. The functions of each module in each device in the embodiment can be found in the corresponding description in the above method. It has the advantage of facilitating manual adjustment of the device's steering.

[0044] In this specification, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0045] In this invention, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature. The terms "vertical," "horizontal," "left," "right," "above," "below," and similar expressions are for illustrative purposes only and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore should not be construed as limiting the invention.

[0046] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this application, and these should all be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A fully-powered overhead rail steering device, characterized in that, include: main body; Steering mechanism; The steering mechanism is disposed within the main body; Change guide rail; The switching guide rail is located at the lower end of the steering mechanism; Drive mechanism; The drive mechanism is connected to the steering mechanism in a transmission manner; Adjustment mechanism; one end of the adjustment mechanism is disposed inside the main body, and the other end of the adjustment mechanism is connected to the drive mechanism.

2. The all-rail powered overhead rail steering device according to claim 1, characterized in that, The adjustment mechanism includes: a mounting bracket, a release spring, and an adjustment screw; the mounting bracket is movably disposed within the main body. One end of the separation spring is disposed within the main body, and the other end of the separation spring is connected to the mounting bracket; one end of the adjusting screw is movably disposed within the main body, and the other end of the adjusting screw is connected to the mounting bracket; the driving mechanism is disposed on the mounting bracket.

3. The all-rail powered overhead rail steering device according to claim 2, characterized in that, The adjusting screw is located on the side opposite to the release spring.

4. The all-rail powered overhead rail steering device according to claim 2, characterized in that, The drive mechanism includes: a drive motor; a first gear is provided on the output end of the drive motor; the drive motor is mounted on the mounting bracket; the first gear is connected to the steering mechanism in a transmission manner.

5. The all-rail powered overhead rail steering device according to claim 4, characterized in that, The steering mechanism includes: a turntable and a second gear; a gear ring is rotatably provided on the outer side of the turntable; The turntable is installed inside the main body; the switching guide rail is set on the gear ring; one end of the second gear is meshed with the gear ring, and the other end of the second gear is meshed with the first gear.

6. The all-rail powered overhead rail steering device according to any one of claims 2-5, characterized in that, It also includes a control board; the control board is connected to the drive mechanism.

7. The all-rail powered overhead rail steering device according to claim 6, characterized in that, At least one limit switch is provided within the main body to limit the rotation angle of the switching guide rail; the limit switch is connected to the control board.

8. The all-rail powered overhead rail steering device according to claim 6, characterized in that, At least one command receiver is also provided within the main body; the command receiver is connected to the control board.

9. The all-rail powered overhead rail steering device according to any one of claims 2-5, characterized in that, At least one power supply copper plate is provided inside the switching guide rail.