Green body wobble plate device

Abstract

The utility model discloses a green body wobble plate device which comprises a machine frame, at least two material plate mechanisms, at least two transferring mechanisms and at least two transfer mechanisms, and the material plate mechanisms, the transferring mechanisms and the transfer mechanisms are in one-to-one correspondence. The transferring mechanism comprises a three-axis module arranged on the rack, a rotating assembly driven by the three-axis module and two material suction assemblies symmetrically arranged in the rotating center of the rotating assembly. The transfer mechanism comprises a support fixedly arranged on the rack, a first rotating air cylinder and a first adjusting seat which are arranged on the support in the front-back direction, a first material receiving piece arranged at the output end of the first rotating air cylinder and a second material receiving piece arranged on the first adjusting seat, and the output end of the first rotating air cylinder faces upwards; the first material receiving part and the second material receiving part are arranged on the first rotating air cylinder and the first adjusting base correspondingly, and the first rotating air cylinder is used for driving the first material receiving part to rotate by 180 degrees to be consistent with or opposite to the material receiving direction of the second material receiving part. The device has the advantages that the green bodies can be quickly and automatically placed, and the placing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of tray-stacking equipment, specifically a tray-stacking device for raw clay. Background Technology

[0002] Currently, after a robotic arm picks up material from the injection molding machine mold and places it on a transfer tray, manual tweezers are used to place it onto a ceramic tray. In high-temperature workshops, the work is monotonous and repetitive, involving small products with tight spacing, requiring neat placement, fast cycle times, and the raw blanks being soft and easily deformed after molding, leading to amplified deformation and defects after sintering. This places high demands on personnel and the work itself, making it unsuitable for long-term, replicable, and mass production, and posing occupational disease risks and other uncertainties. Existing tray-placement mechanisms working with injection molding machines require separate correction during placement because the products produced by the injection molding machine have inconsistent orientations upon exiting the tray. Traditional correction methods require a separate mechanism, reducing the efficiency of tray placement.

[0003] Therefore, it is necessary to provide a device for placing green blanks on a tray. Summary of the Invention

[0004] The green plate arranging device provided by this utility model effectively solves the problem of low arranging efficiency of existing arranging devices.

[0005] The technical solution adopted by this utility model is

[0006] A green billet tray device includes a frame, a material tray mechanism mounted on the frame, a transfer mechanism mounted on the frame, and a transfer mechanism mounted at the rear end of the frame. Each of the material tray mechanism, transfer mechanism, and transfer mechanism consists of at least two units, each corresponding to the previous one. The transfer mechanism includes a three-axis module mounted on the frame, a rotating component driven by the three-axis module, and two suction components symmetrically arranged at the rotation center of the rotating component. The transfer mechanism includes a bracket fixedly mounted on the frame, a first rotary cylinder and a first adjusting seat mounted on the bracket in a front-rear direction, a first receiving component mounted at the output end of the first rotary cylinder, and a second receiving component mounted on the first adjusting seat. The first and second receiving components are respectively mounted on the first rotary cylinder and the first adjusting seat. The first rotary cylinder drives the first receiving component to rotate 180° to align with or opposite the receiving direction of the second receiving component.

[0007] Furthermore, the No. 1 receiving component and the No. 2 receiving component have the same structure. The No. 1 receiving component includes a clamping seat disposed at the output end of the No. 1 rotary cylinder, a material trough disposed on the clamping seat in the front-back direction, a No. 1 cylinder disposed on the clamping seat in the front-back direction, a push block disposed at the output end of the No. 1 cylinder, a clamping block disposed on the push block in the front-back direction, and abutment blocks disposed at the front ends of the two material troughs respectively. The push block is used to push the product in the material trough to abut against the abutment block.

[0008] Furthermore, the three-axis module includes a first base mounted on the frame, a first linear module fixedly mounted on the first base along the Y direction, a second linear module fixedly mounted at the output end of the first linear module along the X direction, and a third linear module mounted at the output end of the second linear module along the Z direction. The rotating component is mounted at the output end of the third linear module. The rotating component includes a mounting plate fixedly mounted at the output end of the third linear module, an R-axis rotating component mounted on the mounting plate, and a rotating plate fixedly mounted on the R-axis rotating component. The two suction components are symmetrically mounted on the rotating plate along the rotation center of the R-axis.

[0009] Furthermore, the suction assembly includes a second cylinder fixedly mounted on the rotating plate along the Z direction, a slide fixedly mounted on the output end of the second cylinder, and a suction cup mounted on the slide.

[0010] Furthermore, the material tray mechanism includes a first guide rail and a second guide rail arranged along the Y direction on the frame, a first tray slidably arranged on the first guide rail, a second tray slidably arranged on the second guide rail, a fourth linear module fixedly arranged on the frame for driving the first tray to slide along the first guide rail, and a fifth linear module for driving the second tray to slide along the second guide rail. The first tray can move above the second tray.

[0011] The beneficial effects of the utility model are: it enables rapid and automatic tray placement of green blanks, thereby improving tray placement efficiency. Attached Figure Description

[0012] Figure 1 This is an overall schematic diagram of the green plate tray arrangement device provided for an embodiment of this application.

[0013] Figure 2 This is a schematic diagram of the transfer mechanism of the green plate tray arrangement device provided in the embodiments of this application.

[0014] Figure 3 A schematic diagram of the No. 1 rotary cylinder, No. 1 adjusting seat, No. 1 receiving component, and No. 2 receiving component of the green plate tray arrangement device provided in the embodiments of this application.

[0015] Figure 4 This is a schematic diagram of the transfer mechanism of the green plate tray arrangement device provided in the embodiments of this application.

[0016] Figure 5 This is a schematic diagram of the rotating plate and the suction assembly of the green plate tray device provided in the embodiments of this application.

[0017] Figure 6 This is a schematic diagram of the material tray mechanism of the green plate stacking device provided in an embodiment of this application.

[0018] The diagram is labeled as follows: 1. Frame; 2. Tray mechanism; 3. Transfer mechanism; 4. Transfer mechanism; 31. Three-axis module; 32. Rotary assembly; 33. Suction assembly; 41. Support; 42. Rotary cylinder No. 1; 43. Adjusting seat No. 1; 44. Receiving component No. 1; 45. Receiving component No. 2; 441. Clamp; 442. Material trough; 443. Cylinder No. 1; 444. Push block; 445. Clamping block; 4 46. ​​Abutment block; 311. Linear module 1; 312. Linear module 2; 313. Linear module 3; 321. Mounting plate; 322. R-axis rotating component; 323. Rotating plate; 331. Cylinder 2; 332. Slide block; 333. Suction cup; 21. Guide rail 1; 22. Guide rail 2; 23. Disc 1; 24. Disc 2; 25. Linear module 4; 26. Linear module 5. Detailed Implementation

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0020] like Figure 1 As shown, the green billet tray placement device provided in the embodiments of this application includes a frame 1, a material tray mechanism 2 mounted on the frame 1, a transfer mechanism 3 mounted on the frame 1, and a transfer mechanism 4 mounted at the rear end of the frame 1. The material tray mechanism 2, the transfer mechanism 3, and the transfer mechanism 4 are all at least two in number and correspond one-to-one. Figure 4 As shown, the transfer mechanism 3 includes a three-axis module 31 mounted on the frame 1, a rotating assembly 32 driven by the three-axis module 31, and two suction assemblies 33 symmetrically arranged at the rotation center of the rotating assembly 32. Figure 2 As shown, the transfer mechanism 4 includes a bracket 41 fixedly mounted on the frame 1, a first rotary cylinder 42 and a first adjusting seat 43 mounted on the bracket 41 in the front-to-back direction, a first receiving component 44 mounted on the output end of the first rotary cylinder 42, and a second receiving component 45 mounted on the first adjusting seat 43. The output end of the first rotary cylinder 42 faces upward. The first receiving component 44 and the second receiving component 45 are respectively mounted on the first rotary cylinder 42 and the first adjusting seat 43. The first rotary cylinder 42 is used to drive the first receiving component 44 to rotate 180° so that its receiving direction is consistent with or opposite to that of the second receiving component 45.

[0021] In actual use, the first receiving component 44 and the second receiving component 45 of the transfer mechanism 4 simultaneously receive products transferred from the injection molding machine by the scaffolding robot. Then, the first receiving component 44 is driven to rotate 180° by the first rotary cylinder 42, so that the products in the first receiving component 44 and the second receiving component 45 are facing the same direction. Subsequently, the rotating component 32 is driven to move by the three-axis module 31, so that one of the suction components simultaneously picks up and transfers the products in the first receiving component 44 and the second receiving component 45 to the tray mechanism 2, realizing tray placement.

[0022] The above design enables rapid and automatic tray placement of green blanks, improving tray placement efficiency.

[0023] Specifically: such as Figure 2 and Figure 3 As shown, the first receiving component 44 and the second receiving component 45 have the same structure. The first receiving component 44 includes a clamping seat 441 disposed at the output end of the first rotary cylinder 42, a material trough 442 disposed on the clamping seat 441 in the front-back direction, a first cylinder 443 disposed on the clamping seat 441 in the front-back direction, a push block 444 disposed at the output end of the first cylinder 443, a clamping block 445 disposed on the push block 444 in the front-back direction, and abutment blocks 446 disposed at the front ends of the two material troughs 442 respectively. The push block 444 is used to push the product in the material trough 442 to abut against the abutment block 446.

[0024] In actual use, the product is placed on the material trough 442. Then, cylinder 443 drives push block 444 to move two clamping blocks 445 towards the material trough 442. The clamping blocks 445 push the product towards the abutment block 446, ultimately fixing the product on both sides by the clamping blocks 445 and the abutment block 446 respectively. When the transfer mechanism 3 needs to transfer the product, cylinder 443 drives push block 444 to reset.

[0025] In the above design, the structural design and specific implementation of the first receiving part 44 and the second receiving part 45 can effectively achieve the positioning of the product.

[0026] Specifically: such as Figure 4 As shown, the three-axis module 31 includes a first seat mounted on the frame 1, a first linear module 311 fixedly mounted on the first seat along the Y direction, a second linear module 312 fixedly mounted on the output end of the first linear module 311 along the X direction, and a third linear module 313 fixedly mounted on the output end of the second linear module 312 along the Z direction. The rotating component 32 is mounted on the output end of the third linear module 313. The rotating component 32 includes a mounting plate 321 fixedly mounted on the output end of the third linear module 313, an R-axis rotating component 322 mounted on the mounting plate 321, and a rotating plate 323 fixedly mounted on the R-axis rotating component 322. The two suction components 33 are symmetrically arranged on the rotating plate 323 along the rotation center of the R-axis.

[0027] In actual use, the first linear module 311 drives the second linear module 312 to move along the Y direction, the second linear module 312 drives the third linear module 313 to move along the X direction, and the third linear module 313 drives the rotating component 32 to move along the Z direction, thereby realizing the three-axis movement of the suction component 33. When different suction components 33 need to be selected, the R-axis rotating component 322 drives the rotating plate 323 to rotate 180°, so that the suction component 33 to be used faces downward.

[0028] In the above design, the structural design and specific implementation of the three-axis module 31 and the rotating component 32 can effectively realize the three-axis movement and R-axis rotation of the suction component 33.

[0029] Specifically: such as Figure 4 and Figure 5 As shown, the suction assembly 33 includes a second cylinder 331 fixedly mounted on the rotating plate 323 along the Z direction, a slide 332 fixedly mounted on the output end of the second cylinder 331, and a suction cup 333 mounted on the slide 332.

[0030] In actual use, the slide block 332 is driven to move down by the second cylinder 331, which drives the suction cup 333 to adsorb the product in the transfer mechanism 4 or place the adsorbed product in the material tray mechanism 2.

[0031] In the above design, the structural design and specific implementation of the suction component 33 can quickly achieve the rapid suction or placement of products.

[0032] Specifically: such as Figure 6 As shown, the tray mechanism 2 includes a first guide rail 21 and a second guide rail 22 arranged along the Y direction on the frame 1, a first tray 23 slidably arranged on the first guide rail 21, a second tray 24 slidably arranged on the second guide rail 22, a fourth linear module 25 fixedly arranged on the frame 1 for driving the first tray 23 to slide along the first guide rail 21, and a fifth linear module 26 for driving the second tray 24 to slide along the second guide rail 22. The first tray 23 can move above the second tray 24.

[0033] In actual use, the first tray 23 and the second tray 24 alternately receive and place materials. When the first tray 23 needs to receive and place materials, the fourth linear module 25 drives the first tray 23 to move to the placement position. When the second tray 24 needs to receive materials, the fifth linear module 26 drives the second tray 24 to move to the placement position.

[0034] In the above design, the structural design and specific implementation of the tray mechanism 2 can effectively achieve continuous tray placement and improve work efficiency.

[0035] In further detail, it should be understood that the above description is only a specific embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A green plate tray arrangement device, comprising a frame (1), characterized in that: It also includes a tray mechanism (2) mounted on the frame (1), a transfer mechanism (3) mounted on the frame (1), and a transfer mechanism (4) mounted at the rear end of the frame (1). There are at least two tray mechanisms (2), transfer mechanisms (3), and transfer mechanisms (4), and they correspond one-to-one. The transfer mechanism (3) includes a three-axis module (31) mounted on the frame (1), a rotating component (32) driven by the three-axis module (31), and two suction components (33) symmetrically arranged at the rotation center of the rotating component (32). The transfer mechanism (4) includes a bracket (41) fixedly mounted on the frame (1). A first rotary cylinder (42) and a first adjusting seat (43) are arranged on the bracket (41) along the front-back direction. A first receiving component (44) is arranged on the output end of the first rotary cylinder (42) and a second receiving component (45) is arranged on the first adjusting seat (43). The output end of the first rotary cylinder (42) faces upward. The first receiving component (44) and the second receiving component (45) are respectively arranged on the first rotary cylinder (42) and the first adjusting seat (43). The first rotary cylinder (42) is used to drive the first receiving component (44) to rotate 180° so that it is in the same or opposite direction to the receiving direction of the second receiving component (45).

2. The green body tray arrangement device according to claim 1, characterized in that: The first receiving component (44) and the second receiving component (45) have the same structure. The first receiving component (44) includes a clamp (441) set at the output end of the first rotary cylinder (42), a material trough (442) set on the clamp (441) in the front-back direction, a first cylinder (443) set on the clamp (441) in the front-back direction, a push block (444) set at the output end of the first cylinder (443), a clamp (445) set on the push block (444) in the front-back direction, and abutment blocks (446) respectively set at the front end of the two material troughs (442). The push block (444) is used to push the product in the material trough (442) to abut against the abutment block (446).

3. The green body tray arrangement device according to claim 1, characterized in that: The three-axis module (31) includes a first seat mounted on the frame (1), a first linear module (311) fixedly mounted on the first seat along the Y direction, a second linear module (312) fixedly mounted on the output end of the first linear module (311) along the X direction, and a third linear module (313) fixed on the output end of the second linear module (312) along the Z direction. The rotating component (32) is mounted on the output end of the third linear module (313). The rotating component (32) includes a mounting plate (321) fixedly mounted on the output end of the third linear module (313), an R-axis rotating component (322) mounted on the mounting plate (321), and a rotating plate (323) fixedly mounted on the R-axis rotating component (322). The two suction components (33) are symmetrically mounted on the rotating plate (323) along the rotation center of the R-axis.

4. The green body tray arrangement device according to claim 3, characterized in that: The suction assembly (33) includes a second cylinder (331) fixedly mounted on a rotating plate (323) along the Z direction, a slide (332) fixedly mounted on the output end of the second cylinder (331), and a suction cup (333) mounted on the slide (332).

5. The green body tray arrangement device according to claim 1, characterized in that: The tray mechanism (2) includes a first guide rail (21) and a second guide rail (22) arranged along the Y direction on the frame (1), a first tray (23) slidably arranged on the first guide rail (21), a second tray (24) slidably arranged on the second guide rail (22), a fourth linear module (25) fixedly arranged on the frame (1) for driving the first tray (23) to slide along the first guide rail (21), and a fifth linear module (26) for driving the second tray (24) to slide along the second guide rail (22). The first tray (23) can move above the second tray (24).

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