Roll-to-roll label automatic receiving and feeding device suitable for rolling shaft type driving die-cutting machine
By designing an automatic feeding and receiving device on a roller-driven die-cutting machine, and using components such as motors, cylinders, and sensors to achieve automatic adjustment and correction, the problem of roll material deviation is solved, production efficiency and quality are improved, and roll material waste and defect rate are reduced.
Patent Information
- Application Number
- CN202423252882.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the existing roll-to-roll label die-cutting process, the feeding and receiving links rely on manual operation or simple mechanical devices, which makes the roll material prone to deviation, requiring frequent adjustments, limiting production efficiency, increasing roll material waste and defect rate, and making it difficult to guarantee the flatness of the roll material and the die-cutting accuracy.
An automatic feeding and receiving device suitable for roller-driven die-cutting machines was designed, including a feeding and receiving component, a drive component, a tension adjustment component, and a limit component. Through the coordinated action of motors, cylinders, gears, and sensors, the device automatically adjusts the feeding and receiving actions and paper tension, provides auxiliary correction, and avoids roll deviation.
It achieves automated roll feeding and take-up, improving production efficiency and quality, reducing roll waste, ensuring the flatness of the roll and the die-cutting accuracy, and is simple and convenient to operate.
Smart Images
Figure CN223619826U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of label die-cutting, and in particular to an automatic roll-to-roll label feeding and receiving device suitable for roller-driven die-cutting machines. Background Technology
[0002] Roll-to-roll label automatic feeding and receiving system is an automated equipment specifically designed for label production, printing, and processing. It is widely used in packaging, food and beverage, pharmaceutical, and electronics industries. Existing roll-to-roll label die-cutting typically involves cutting the roll material using a die-cutting machine and then rewinding the cut roll. However, since the feeding and receiving process often relies on manual operation or simple mechanical devices, the roll material is prone to shifting during the feeding and receiving process, requiring frequent adjustments to the roll material position. This not only limits production efficiency but also increases roll material waste and defect rate, making it difficult to guarantee the flatness of the roll material and the die-cutting accuracy.
[0003] Therefore, it is necessary to design an automatic roll-to-roll label feeding device suitable for roller-driven die-cutting machines that can automatically feed and receive materials, adjust the feeding and receiving actions and paper tension in a timely manner, provide auxiliary correction to avoid roll deviation, and improve production efficiency and quality. Utility Model Content
[0004] To overcome the shortcomings of existing roll-to-roll label die-cutting systems, which often rely on manual operation or simple mechanical devices for feeding and receiving, resulting in easy roll deviation and frequent adjustments to the roll position, this invention provides an automatic roll-to-roll label feeding and receiving device suitable for roller-driven die-cutting machines. This device enables automatic feeding and receiving, timely adjustment of feeding and receiving actions and paper tension, and provides auxiliary correction to prevent roll deviation, thereby improving production efficiency and quality.
[0005] The technical implementation scheme of this utility model is as follows: an automatic roll-to-roll label receiving and feeding device suitable for a roller-driven die-cutting machine, including a roller-driven die-cutting machine, a roll rack, a control cabinet, a receiving and feeding assembly, a drive assembly, a tension adjustment assembly, and a limit assembly. Roll racks are connected to both the left and right sides of the roller-driven die-cutting machine. The control cabinet is connected to the front side of the roll rack on the left. A receiving and feeding assembly capable of receiving and feeding is provided between the roll racks. A drive assembly capable of driving rotation is provided between each roll rack and the receiving and feeding assembly. A tension adjustment assembly capable of adjusting the label tension is provided between each roll rack and the roller-driven die-cutting machine. Two sets of limit assemblies capable of auxiliary correction are provided on the upper part of the roller-driven die-cutting machine.
[0006] Furthermore, the feeding and receiving assembly includes a paper clamping ring, a connecting shaft, a feed roller, a take-up roller, and a guide rod. The front and rear parts of the roll frame are rotatably connected to the connecting shaft, and the paper clamping ring is connected to the connecting shaft by a damping sliding mechanism. The feed roller is detachably connected between the front and rear connecting shafts on the left side, and the take-up roller is detachably connected between the front and rear connecting shafts on the right side. The guide rod is rotatably connected to the outside of the roll frame.
[0007] Furthermore, it also includes a drive assembly, which includes a first motor, a second motor, a first gear, and a second gear. The first motor is connected to the front of the left coil rack, and the second motor is connected to the front of the right coil rack. Both the first motor and the second motor are electrically connected to the control cabinet. The first gear is connected to the output shaft of the first motor, and the first gear is also connected to the front of the connecting shaft adjacent to the first motor. The first gears mesh with each other. The second gear is connected to the output shaft of the second motor, and the second gear is also connected to the front of the connecting shaft adjacent to the second motor. The second gears mesh with each other.
[0008] Furthermore, it also includes a tension adjustment assembly, which includes a rodless cylinder, a sliding block, and a tension adjustment rod. The front and rear parts of the left roll rack are connected to the roller-driven die-cutting machine with rodless cylinders, and the front and rear parts of the right roll rack are also connected to the roller-driven die-cutting machine with rodless cylinders. The slider of each rodless cylinder is connected to a sliding block, and a tension adjustment rod is rotatably connected between two adjacent sliding blocks.
[0009] Furthermore, it also includes a limit assembly, which includes a support block, a connecting rod, a third motor, a bidirectional lead screw, and a limit block. The upper part of the roller-driven die-cutting machine is connected to two sets of support blocks, each set consisting of two support blocks, one in front and one in back. The support blocks in the same set are rotatably connected to each other, and the front side of each connecting rod is connected to a third motor. The output shaft of each third motor is connected to a bidirectional lead screw, which is rotatably connected to the adjacent connecting rod. The front and rear parts of the bidirectional lead screw are threadedly connected to limit blocks, and the limit blocks are slidably connected to the adjacent connecting rod.
[0010] Furthermore, it also includes a receiving sensor and a feeding sensor. The receiving sensor is connected to the lower part of the roller-driven die-cutting machine, and the feeding sensor is connected to the lower part of the roller-driven die-cutting machine. The feeding sensor is located behind the receiving sensor, and both the receiving sensor and the feeding sensor are electrically connected to the control cabinet.
[0011] The present invention has the following advantages: 1. The present invention uses a limiting block to assist in correcting the deviation of the roll material and uses a tension adjusting rod to control the tension, thereby achieving automatic feeding and take-up, timely adjustment of feeding and take-up actions and paper tension, and providing auxiliary correction to avoid roll deviation, thus improving production efficiency and quality.
[0012] 2. This utility model allows for easy disassembly and loading of the core by removing the core, then placing a new core on the feeding roller and the receiving roller respectively, installing the feeding roller and the receiving roller between the connecting shaft, and then moving the paper clamping ring inward to limit the core. This facilitates the removal of the cut roll material, making the operation simple and convenient. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0014] Figure 2 This is a three-dimensional structural diagram of the feeding assembly, drive assembly, and tension adjustment assembly of this utility model.
[0015] Figure 3 This is a partial cross-sectional three-dimensional structural diagram of the material receiving and feeding assembly and the drive assembly of this utility model.
[0016] Figure 4 This is a cross-sectional three-dimensional structural diagram of the limiting component of this utility model.
[0017] Figure 5 This is a three-dimensional structural diagram of the material receiving sensor and the material feeding sensor of this utility model.
[0018] In the attached diagram: 1: Roller-driven die-cutting machine; 2: Roll rack; 3: Control cabinet; 4: First motor; 41: Second motor; 5: First gear; 51: Second gear; 6: Paper jamming ring; 61: Connecting shaft; 7: Feeding roller; 71: Taking-up roller; 8: Guide rod; 9: Rodless cylinder; 10: Sliding block; 11: Tension adjusting rod; 12: Support block; 13: Connecting rod; 14: Third motor; 15: Bidirectional lead screw; 16: Limit block; 17: Taking-up sensor; 18: Feeding sensor. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] An automatic roll-to-roll label feeding and receiving device suitable for roller-driven die-cutting machines, such as Figure 1 and Figure 2As shown, the device includes a roller-driven die-cutting machine 1, a roll rack 2, a control cabinet 3, a take-up and feed assembly, a drive assembly, a tension adjustment assembly, and a limit assembly. Roll racks 2 are connected to both the left and right sides of the roller-driven die-cutting machine 1. The control cabinet 3 is connected to the front of the roll rack 2 on the left side. A take-up and feed assembly is provided between the roll racks 2. A drive assembly is provided between each roll rack 2 and the take-up and feed assembly. A tension adjustment assembly is provided between each roll rack 2 and the roller-driven die-cutting machine 1. Two sets of limit assemblies are provided on the upper part of the roller-driven die-cutting machine 1.
[0021] like Figures 1-3 As shown, the feeding and receiving assembly includes a paper clamping ring 6, a connecting shaft 61, a feeding roller 7, a receiving roller 71, and a guide rod 8. The front and rear parts of the roll frame 2 are rotatably connected to the connecting shaft 61, and the paper clamping ring 6 is connected to the connecting shaft 61 by a damping sliding mechanism. The feeding roller 7 is detachably connected between the front and rear connecting shafts 61 on the left side, and the receiving roller 71 is detachably connected between the front and rear connecting shafts 61 on the right side. The guide rod 8 is rotatably connected to the outside of the roll frame 2.
[0022] like Figures 1-3 As shown, it also includes a drive assembly, which includes a first motor 4, a second motor 41, a first gear 5, and a second gear 51. The first motor 4 is connected to the front of the left coil rack 2, and the second motor 41 is connected to the front of the right coil rack 2. Both the first motor 4 and the second motor 41 are electrically connected to the control cabinet 3. The first gear 5 is connected to the output shaft of the first motor 4, and the first gear 5 is also connected to the front of the connecting shaft 61 adjacent to the first motor 4. The first gears 5 mesh with each other. The second gear 51 is connected to the output shaft of the second motor 41, and the second gear 51 is also connected to the front of the connecting shaft 61 adjacent to the second motor 41. The second gears 51 mesh with each other.
[0023] like Figure 2 and Figure 5 As shown, it also includes a tension adjustment assembly, which includes a rodless cylinder 9, a sliding block 10, and a tension adjustment rod 11. The left coil rack 2 is connected to the roller-driven die-cutting machine 1 at both the front and rear ends by rodless cylinders 9, and the right coil rack 2 is also connected to the roller-driven die-cutting machine 1 at both the front and rear ends by rodless cylinders 9. Sliding blocks 10 are connected to the sliders of the rodless cylinders 9, and tension adjustment rods 11 are rotatably connected between two adjacent sliding blocks 10 at the front and rear ends.
[0024] like Figure 1 , Figure 2 and Figure 4As shown, it also includes a limiting component, which includes a support block 12, a connecting rod 13, a third motor 14, a bidirectional lead screw 15, and a limiting block 16. The upper part of the roller-driven die-cutting machine 1 is connected to two sets of support blocks 12, each set consisting of two support blocks 12, one in front and one in back. The support blocks 12 in the same set are rotatably connected to the connecting rods 12. The front side of the connecting rods 13 is connected to the third motor 14. The output shaft of the third motor 14 is connected to the bidirectional lead screw 15. The bidirectional lead screw 15 is rotatably connected to the adjacent connecting rod 13. The front and rear parts of the bidirectional lead screw 15 are threadedly connected to the limiting block 16. The limiting block 16 is slidably connected to the adjacent connecting rod 13.
[0025] like Figure 5 As shown, it also includes a receiving sensor 17 and a feeding sensor 18. The receiving sensor 17 is connected to the lower part of the roller-driven die-cutting machine 1, and the feeding sensor 18 is connected to the lower part of the roller-driven die-cutting machine 1. The feeding sensor 18 is located behind the receiving sensor 17. Both the receiving sensor 17 and the feeding sensor 18 are electrically connected to the control cabinet 3.
[0026] When using this device, first place the roller-driven die-cutting machine 1 in the automatic label feeding area. Then, place the roll core to be cut onto the unloading roller 7. Next, install the unloading roller 7 between the left connecting shafts 61. Then, place the take-up roll core onto the upper take-up roller 71. Then, install the take-up roller 71 between the right connecting shafts 61. Next, move the paper clamping ring 6 inward to limit the roll core to be cut. Then, stretch the roll core out and pass it in sequence around the tension adjusting rod 11, guide rod 8 and connecting rod 13 near the unloading roller 7 before entering the roller-driven die-cutting machine 1. The roll core then passes in sequence around the connecting rod 13, guide rod 8 and tension adjusting rod 11 near the take-up roller 71 before winding onto the take-up roll core on the take-up roller 71. Finally, the paper clamping ring 6 moves inward to take the roll core. The core is positioned, then the third motor 14 is started, driving the bidirectional lead screw 15 to rotate. This causes the limiting blocks 16 to move along the connecting rod 13 under the action of the thread, bringing the limiting blocks 16 closer together to assist in correcting the deviation of the coiled material. Then, the device is started via the control cabinet 3, causing the first motor 4 to start, driving the first gear 5 to rotate. The first gear 5 meshes with each other, driving the connecting shaft 61 to rotate, causing the unloading roller 7 to rotate. This loosens the coiled material on the unloading roller 7. Simultaneously, the rodless cylinder 9 near the unloading roller 7 controls the sliding block 10 to move downwards, causing the tension adjusting rod 11 near the unloading roller 7 to move downwards. When the coiled material is loosened and pulled down to a certain position by the tension adjusting rod 11, the feeding sensor 18 is triggered, and the first motor 4 is started via the control cabinet 3. Motor 4 stops working, and the material to be cut stops unwinding to avoid excessive unwinding and surface contamination. The material is then cut by the roller-driven die-cutting machine 1 and moves to the right. This causes the rodless cylinder 9 near the take-up roller 71 to control the slider to move downwards, which in turn moves the tension adjusting rod 11 near the take-up roller 71 downwards. The cut material is then pulled downwards by the tension adjusting rod 11. When the cut material is pulled to the trigger height of the take-up sensor 17, the sensor is triggered, causing the second motor 41 to start. This drives the second gear 51 to rotate. The meshing motion of the second gears 51 drives the right-side connecting shaft 61 to rotate, causing the take-up roller 71 to rotate, thus winding the cut material onto the take-up drum. The tension adjusting rod 11 keeps the rolled material flat and taut. As the rolled material is collected, the rodless cylinder 9 near the take-up roller 71 controls the slider to move upward, which in turn moves the tension adjusting rod 11 upward. This causes the rolled material at the take-up position to move away from the trigger height of the take-up sensor 17, stopping the second motor 41 and achieving timely material take-up. At the same time, the rolled material released by the unloading roller 7 is tightened. At this time, the rodless cylinder 9 drives the sliding block 10 to move upward, causing the tension adjusting rod 11 near the unloading roller 7 to move upward. When the rolled material released by the unloading roller 7 moves away from the trigger height of the feeding sensor 18, the first motor 4 starts again to unload the rolled material to be cut. Then, the above operation is repeated to achieve automatic material take-up and feeding.It can promptly adjust the take-up and feeding actions and paper tension, and provides auxiliary correction to prevent roll deviation, improving production efficiency and quality. When the core needs to be removed and replaced, the paper clamping ring 6 can be moved outward on the connecting shaft 61 so that the paper clamping ring 6 is no longer in contact with the core. Then, the feed roller 7 and take-up roller 71 are removed from the connecting shaft 61, and the core is taken out. The new core is then placed on the feed roller 7 and take-up roller 71 respectively. The feed roller 7 and take-up roller 71 are then installed between the connecting shaft 61. The paper clamping ring 6 is then moved inward to limit the core, thus facilitating the removal of the cut roll material. The operation is simple and convenient.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. An automatic roll-to-roll label feeding and receiving device suitable for a roller-driven die-cutting machine, characterized in that: The device includes a roller-driven die-cutting machine (1), a roll rack (2), a control cabinet (3), a take-up and feed assembly, a drive assembly, a tension adjustment assembly, and a limit assembly. The roller-driven die-cutting machine (1) is connected to the roll rack (2) on both the left and right sides. The control cabinet (3) is connected to the front side of the roll rack (2) on the left side. A take-up and feed assembly is provided between the roll racks (2) to take up and feed materials. A drive assembly is provided between each roll rack (2) and the take-up and feed assembly to drive rotation. A tension adjustment assembly is provided between each roll rack (2) and the roller-driven die-cutting machine (1) to adjust the label tension. Two sets of limit assemblies are provided on the upper part of the roller-driven die-cutting machine (1) to assist in correction.
2. The automatic roll-to-roll label feeding device for a roller-driven die-cutting machine according to claim 1, characterized in that: The feeding and receiving assembly includes a paper clip ring (6), a connecting shaft (61), a feed roller (7), a take-up roller (71), and a guide rod (8). The front and rear parts of the roll frame (2) are rotatably connected to the connecting shaft (61), and the paper clip ring (6) is connected to the connecting shaft (61) by a damping sliding method. The feed roller (7) is detachably connected between the front and rear connecting shafts (61) on the left side, and the take-up roller (71) is detachably connected between the front and rear connecting shafts (61) on the right side. The guide rod (8) is rotatably connected to the outside of the roll frame (2).
3. The automatic roll-to-roll label feeding device for a roller-driven die-cutting machine according to claim 1, characterized in that: It also includes a drive assembly, which includes a first motor (4), a second motor (41), a first gear (5) and a second gear (51). The first motor (4) is connected to the front of the left coil rack (2), and the second motor (41) is connected to the front of the right coil rack (2). The first motor (4) and the second motor (41) are both electrically connected to the control cabinet (3). The first gear (5) is connected to the output shaft of the first motor (4), and the first gear (5) is also connected to the front of the connecting shaft (61) adjacent to the first motor (4). The first gears (5) mesh with each other. The second gear (51) is connected to the output shaft of the second motor (41), and the second gear (51) is also connected to the front of the connecting shaft (61) adjacent to the second motor (41). The second gears (51) mesh with each other.
4. The automatic roll-to-roll label feeding and receiving device for a roller-driven die-cutting machine according to claim 1, characterized in that: It also includes a tension adjustment assembly, which includes a rodless cylinder (9), a sliding block (10) and a tension adjustment rod (11). The front and rear parts of the left roll rack (2) are connected to the roller-driven die-cutting machine (1) by rodless cylinders (9), and the front and rear parts of the right roll rack (2) are also connected to the roller-driven die-cutting machine (1) by rodless cylinders (9). The sliders of the rodless cylinders (9) are all connected to sliding blocks (10), and the tension adjustment rods (11) are rotatably connected between the two adjacent sliding blocks (10).
5. An automatic roll-to-roll label feeding device for a roller-driven die-cutting machine according to claim 1, characterized in that: It also includes a limiting component, which includes a support block (12), a connecting rod (13), a third motor (14), a bidirectional lead screw (15), and a limiting block (16). The upper part of the roller-driven die-cutting machine (1) is connected to two sets of support blocks (12), each set consisting of two front and rear support blocks (12). The support blocks (12) in the same set are rotatably connected to the connecting rod (13). The front side of the connecting rod (13) is connected to the third motor (14). The output shaft of the third motor (14) is connected to the bidirectional lead screw (15). The bidirectional lead screw (15) is rotatably connected to the adjacent connecting rod (13). The front and rear parts of the bidirectional lead screw (15) are threadedly connected to the limiting block (16). The limiting block (16) is slidably connected to the adjacent connecting rod (13).
6. The automatic roll-to-roll label feeding device for a roller-driven die-cutting machine according to claim 1, characterized in that: It also includes a receiving sensor (17) and a feeding sensor (18). The receiving sensor (17) is connected to the lower part of the roller-driven die-cutting machine (1), and the feeding sensor (18) is connected to the lower part of the roller-driven die-cutting machine (1). The feeding sensor (18) is located behind the receiving sensor (17). Both the receiving sensor (17) and the feeding sensor (18) are electrically connected to the control cabinet (3).