Maintenance and transfer device for substrate glass transport trolley
By designing a maintenance and transfer device for the substrate glass transport trolley, the problem of long downtime caused by trolley malfunctions was solved, enabling rapid maintenance and troubleshooting, improving production efficiency and reducing economic losses.
Patent Information
- Application Number
- CN202520082779.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2035-01-14
AI Technical Summary
During the production process, the guide wheels of the substrate glass transport trolley are easily damaged due to high temperature and heavy load, and the adhesive strips for clamping the substrate glass are worn, causing trolley malfunctions, affecting production efficiency, leading to long downtime for maintenance, and increasing economic losses.
A substrate glass transport trolley maintenance and transfer device was designed, including a frame, a lifting mechanism and a trolley transfer mechanism. The lifting drive component transfers the transport trolley from the production line to a designated height for maintenance, avoiding long-term downtime and improving production efficiency.
This enables rapid maintenance and troubleshooting of transport trolleys, avoiding prolonged downtime, reducing economic losses, and improving the operational efficiency and maintenance convenience of the production line.
Smart Images

Figure CN223620083U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass production equipment, specifically relating to a substrate glass transport trolley inspection and transfer device. Background Technology
[0002] During the production process of the substrate glass production line, the substrate glass transport trolley is easily affected by factors such as high temperature and heavy load during movement, which can easily cause damage to the guide wheels of the transport trolley and wear on the adhesive strips that hold the substrate glass, affecting the normal operation of the transport trolley, causing trolley malfunction, and making the substrate glass transport trolley unable to work properly.
[0003] Currently, during the use of substrate glass transport trolleys (hereinafter referred to as transport trolleys), if one trolley experiences a transport malfunction, it requires a long downtime for maintenance, affecting the operation of subsequent trolleys (there are generally 27 transport trolleys on the production line), which can cause significant economic losses. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a substrate glass transport trolley maintenance and transfer device, which can transfer the substrate glass transport trolley out of the production line for maintenance, troubleshoot and then move it back into the production line, avoiding long-term downtime for maintenance, improving production efficiency and reducing economic losses.
[0005] This utility model provides a substrate glass transport trolley inspection and transfer device, including:
[0006] Frame;
[0007] The lifting mechanism includes a lifting drive assembly mounted on the frame and a lifting platform mounted on the lifting drive assembly;
[0008] The trolley transfer mechanism is mounted on a lifting platform, with one end of the trolley transfer mechanism aligned with the production line.
[0009] Optionally, the lifting drive assembly includes: a drive motor, a rotary-linear motion converter connected to the output end of the drive motor, and a guide assembly arranged vertically on the frame. The output power of the drive motor is transmitted through the rotary-linear motion converter to drive the lifting platform to move along the guide assembly.
[0010] Optionally, the rotary-linear motion converter includes a drive gear mounted on a drive motor, a transmission chain meshing with the drive gear, and a driven gear mounted on the upper part of the frame. The transmission chain meshes with the driven gear, and the lifting platform is fixed to the transmission chain via a connecting plate.
[0011] And / or, the rotary-linear motion converter includes a lead screw slide, the output shaft of the drive motor is drivenly connected to the lead screw slide, the lead screw slide is mounted on the frame and arranged parallel to the guide assembly, and the nut of the lead screw slide is connected to the lifting platform.
[0012] Optionally, the drive motor has two output shafts, each of which is equipped with a drive gear. The rotary-linear motion converter includes two drive gears connected to the two output shafts of the drive motor, two transmission chains meshing with the two drive gears, and two driven gears located on the upper part of the frame. The two transmission chains mesh with the two driven gears respectively.
[0013] Optionally, the guiding assembly includes a linear guide column mounted on the bracket and a linear bearing sleeved on the guide column, and the lifting platform is fixedly connected to the linear bearing;
[0014] And / or, the guiding assembly includes a linear guide pair disposed on the bracket, and the lifting platform is fixedly connected to the slider of the linear guide pair.
[0015] Optionally, the lifting platform includes: a support plate, a mounting plate disposed on the support plate, and a plurality of pads disposed on the top of the support plate, wherein the trolley transfer mechanism is disposed on the plurality of pads.
[0016] Optionally, the frame is provided with a support column, which is arranged parallel to the guide assembly, and the support column is provided with multiple position sensors;
[0017] And / or, a limit plate is provided on the support near the bottom end, and the limit plate extends laterally to the bottom of the lifting platform.
[0018] Optionally, a cushioning pad is provided on the top of the limiting plate.
[0019] Optionally, the trolley transfer mechanism includes two parallel side plates, a connecting plate connecting the two side plates, multiple rollers rotatably disposed between the two connecting plates, and a second drive motor disposed on one side of one of the side plates. The multiple rollers are connected by transmission, and the second drive motor drives the rollers to rotate, which is used to move the trolley to a designated position.
[0020] Optionally, the trolley transfer mechanism further includes two blocking cylinders respectively disposed at both ends.
[0021] The beneficial effects of this utility model are that when the transport trolley malfunctions, it can be pushed from the production line to the trolley transfer mechanism without affecting the operation of subsequent trolleys. Then, the lifting drive component performs an action to lift the trolley transfer mechanism set on the lifting platform, so that the transport trolley reaches the designated height for maintenance. After the malfunction is resolved, it can be moved back to the production line, avoiding long-term downtime for maintenance, improving production efficiency, reducing economic losses, and allowing the transport trolley to be transferred between the production line and the maintenance station more quickly, which also shortens the time and facilitates the regular maintenance and use of the transport trolley. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the maintenance and transfer device of this utility model;
[0023] Figure 2 for Figure 1 Enlarged view of area A in the image;
[0024] Figure 3 This is a schematic diagram of the lifting mechanism of this utility model;
[0025] Figure 4 for Figure 3 Enlarged view of area B in the image;
[0026] Figure 5 This is a schematic diagram of the structure of the lead screw slide of this utility model;
[0027] Figure 6 This is a schematic diagram of the trolley transfer mechanism of this utility model.
[0028] In the diagram: 100, frame; 101, opening; 110, support column; 120, position sensor; 130, limit plate; 131, buffer pad; 140, support leg; 200, lifting mechanism; 210, lifting drive assembly; 211, drive motor one; 212, rotary-linear motion converter; 2121, drive gear; 2122, transmission chain; 2123, driven gear; 2124, lead screw slide; 212 5. Slide table; 213. Guide assembly; 2131. Linear guide column; 2132. Linear bearing; 220. Lifting platform; 221. Support plate; 222. Mounting plate; 223. Pad block; 300. Trolley transfer mechanism; 310. Side plate; 320. Connecting plate; 330. Roller shaft; 340. Drive motor II; 350. Blocking cylinder; 360. Transmission gear; 370. Chain; 380. Guide strip. Detailed Implementation
[0029] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0030] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0031] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0033] The transfer device and transfer system provided in the embodiments of this application will now be described.
[0034] like Figure 1-6 As shown, this utility model provides a substrate glass transport trolley maintenance and transfer device, including: a frame 100, a lifting mechanism 200, and a trolley transfer mechanism 300; the lifting mechanism 200 includes a lifting drive assembly 210 disposed on the frame 100 and a lifting platform 220 disposed on the lifting drive assembly 210; the trolley transfer mechanism 300 is disposed on the lifting platform 220, with one end of the trolley transfer mechanism 300 aligned with the production line. When the transport trolley malfunctions, the transport trolley is pushed from the production line onto the trolley transfer mechanism 300 without affecting the operation of subsequent trolleys. Then, the lifting drive assembly 210 performs an action to lift the trolley transfer mechanism 300 disposed on the lifting platform 220, so that the transport trolley reaches a designated height for maintenance. After the malfunction is resolved, it is moved back into the production line, avoiding long-term downtime for maintenance, improving production efficiency, reducing economic losses, and allowing the transport trolley to be transferred more quickly between the production line and the maintenance station, shortening the time and facilitating regular maintenance of the transport trolley.
[0035] In one embodiment, the lifting drive assembly 210 includes: a drive motor 211, a rotary-linear motion converter 212 connected to the output end of the drive motor 211, and a guide assembly 213 arranged vertically on the frame 100. The output power of the drive motor 211 is transmitted through the rotary-linear motion converter 212 to drive the lifting platform 220 to move along the guide assembly 213. Specifically, the frame 100 is a three-dimensional frame structure with side panels in some locations to protect the equipment inside and prevent personnel from accidentally touching the operating equipment and causing accidental injury. The drive motor 211 is a servo motor, stepper motor, or geared motor, which is fixed to the inner bottom of the frame 100 by a dedicated base and bolts. The rotary-linear motion converter 212 is connected to the inner top and inner bottom of the frame 100 by bolts or welding, converting the rotational mechanical energy of the drive motor 211 into vertical linear motion to drive the lifting platform 220 to move along the guide assembly 213, thereby raising or lowering the trolley transfer mechanism 300. The guide assembly 213 is connected to the frame 100 by bolts or welding, which provides support and stable guidance for the transport trolley.
[0036] In one embodiment, such as Figure 3 and Figure 4 As shown, the rotary-linear motion converter 212 includes a drive gear 2121 mounted on the drive motor 211, a transmission chain 2122 meshing with the drive gear 2121, and a driven gear 2123 mounted on the upper part of the frame 100. The transmission chain 2122 meshes with the driven gear 2123, and the lifting platform 220 is fixed to the transmission chain 2122 via a connecting plate 320. Specifically, the drive gear 2121 is coaxially fixed with the output shaft of the drive motor 211, and the driven gear 2123 is fixed to the inner top of the frame 100 via a dedicated base and bolts or welding, and is located vertically above the drive gear 2121. The drive motor 211 drives the gear to rotate, and the transmission chain 2122 drives the lifting platform 220 to rise or fall linearly. The transmission chain 2122 is easier to adjust in length via chain links to accommodate the drive gear 2121 and the driven gear 2123 with a certain height difference, thus offering greater flexibility.
[0037] In one embodiment, such as Figure 5As shown, the rotary-linear motion converter 212 includes a lead screw slide 2124. The output shaft of the drive motor 211 is connected to the lead screw slide 2124. The lead screw slide 2124 is mounted on the frame 100 and parallel to the guide assembly 213. The slide 2125 of the lead screw slide 2124 is connected to the lifting platform 220. Specifically, both ends of the lead screw slide 2124 are fixed to the bottom and top of the frame 100 by bolts or welding. The slide 2125 is fixed to the lifting platform 220 by bolts or welding. The drive motor 211 drives the lead screw in the lead screw slide 2124 to rotate, causing the slide 2125 to move linearly up and down, while simultaneously causing the lifting platform 220 to move linearly up and down along the guide assembly 213. The lead screw slide 2124 itself has high rigidity and also provides support and guidance for the lifting platform 220.
[0038] In some embodiments, the rotary-linear motion converter 212 includes a drive gear 2121 mounted on a drive motor 211, a transmission chain 2122 meshing with the drive gear 2121, a driven gear 2123 mounted on the upper part of the frame 100, and a lead screw slide 2124. The drive gear 2121 is coaxially fixed on the output shaft of the drive motor 211, and the end of the output shaft is connected to the lead screw slide 2124 via a coupling, so that one drive motor 211 can synchronously drive two rotary-linear motion converters 212. It should be noted that the number of teeth of the lead screw of the lead screw slide 2124 and the drive gear 2121 must match.
[0039] Of course, in some embodiments, the number of drive motors 211 is two, which drive the drive gear 2121 and the lead screw slide 2124 respectively.
[0040] In one embodiment, the drive motor 211 has two output shafts, each equipped with a drive gear 2121. The rotary-linear motion converter 212 includes two drive gears 2121 connected to the two output shafts of the drive motor 211, two transmission chains 2122 meshing with the two drive gears 2121, and two driven gears 2123 mounted on the upper part of the frame 100. The two transmission chains 2122 mesh with the two driven gears 2123. Thus, the two transmission chains 2122 jointly drive the lifting platform 220, making the lifting platform 220 more balanced and facilitating more stable lifting or lowering of the transport trolley.
[0041] In one embodiment, the guide assembly 213 includes linear guide posts 2131 mounted on a bracket and linear bearings 2132 sleeved on the guide posts. The lifting platform 220 is fixedly connected to the linear bearings 2132. Specifically, the number of linear guide posts 2131 is two, three, or more, and each guide post is sleeved with one or two or more linear bearings 2132 to ensure sufficient support and guiding stability for the lifting platform 220.
[0042] In one embodiment, the guide assembly 213 includes a linear guide pair mounted on a bracket, and the lifting platform 220 is fixedly connected to a slider of the linear guide pair. Specifically, the number of linear guide pairs is two, three, or more, to ensure sufficient support and guiding stability for the lifting platform 220.
[0043] In some embodiments, the linear guide pair and the linear guide post 2131 / linear bearing 2132 can be used in combination.
[0044] In one embodiment, the lifting platform 220 includes: a support plate 221, a mounting plate 222 disposed on the support plate 221, and a plurality of pads 223 disposed on the top of the support plate 221. The trolley transfer mechanism 300 is disposed on the plurality of pads 223. Specifically, the support plate 221 is a flat plate, the length and width of which are not less than the length and width of the trolley transfer mechanism 300. The mounting plate 222 has a right-angle contact surface that fits against the bottom and side of the support plate 221. One, two, three or more mounting plates 222 are fixedly connected to the support plate 221. The side of the mounting plate 222 facing away from the support plate 221 is connected to the slider of the linear shaft and / or the linear guide pair. The plurality of pads 223 are equivalent to a base for supporting and connecting the trolley transfer mechanism 300.
[0045] In one embodiment, a support column 110 is provided on the frame 100, and the support column 110 is arranged parallel to the guide assembly 213. The support column 110 is equipped with a plurality of position sensors 120. Specifically, a position sensor 120 is arranged at intervals from top to bottom on the support column 110 to sense and determine the height of the transport trolley. The position sensor 120 can be a photoelectric encoder, a laser rangefinder, or a photoelectric switch.
[0046] In one embodiment, such as Figure 4 As shown, a limit plate 130 is provided on the support column 110 near its bottom end, and the limit plate 130 extends laterally to the bottom of the lifting platform 220. The limit plate 130 is used to prevent the lifting platform 220 from continuing to move downward, so as to avoid collision with the drive motor 211 and other equipment, which could cause damage.
[0047] In one embodiment, a buffer pad 131 is provided on the top of the limiting plate 130 to buffer the impact force with the lifting platform 220 and reduce the probability of equipment damage. The buffer pad 131 is made of rubber or other materials.
[0048] In one embodiment, such as Figure 6 As shown, the trolley transfer mechanism 300 includes two parallel side plates 310, a connecting plate 320 connecting the two side plates 310, multiple rollers 330 rotatably mounted between the two connecting plates 320, and a second drive motor 340 mounted on one side of one of the side plates 310. The multiple rollers 330 are connected by transmission, and the second drive motor 340 drives the rollers to rotate, thereby moving the trolley to a designated position. Specifically, the two sides are used to guide the transport trolley. The second drive motor 340, through transmission gears 360 and chains 370 mounted on the rollers 330, causes all rollers 330 to rotate synchronously, so as to easily move the transport trolley to a designated position on the trolley transfer mechanism 300, such as the middle.
[0049] It should be noted that the frame 100 has an opening 101 for aligning with the trolley transfer mechanism 300, and an inspection port located on top.
[0050] In one embodiment, guide strips 380 are fixedly connected to the inner sides of both side plates 310 to prevent the transport trolley from directly colliding with the side plates 310 and causing damage. The guide strips 380 are made of rubber or other materials.
[0051] In one embodiment, the bottom of the frame 100 is provided with multiple support legs 140 for adjusting the balance of the frame 100 so that the lifting platform 220 can move vertically as much as possible.
[0052] In some embodiments, the bottom of the frame 100 is also provided with a plurality of casters, which may be swivel casters or casters, or a combination of swivel casters and casters.
[0053] In one embodiment, the trolley transfer mechanism 300 further includes two blocking cylinders 350 respectively disposed at both ends. When the transport trolley is transferred onto the trolley transfer mechanism 300, the two blocking cylinders 350 rise to block the front and rear of the transport trolley to prevent accidental slippage; the two blocking cylinders 350 descend to allow the transport trolley to move into or out of the trolley transfer mechanism 300.
[0054] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of protection of this application is limited to these examples; within the framework of this application, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of one or more embodiments of this application as described above, which are not provided in detail for the sake of brevity.
[0055] One or more embodiments in this application are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of this application. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of one or more embodiments in this application should be included within the protection scope of this application.
Claims
1. A substrate glass transport trolley inspection and transfer device, characterized in that, include: Frame (100); The lifting mechanism (200) includes a lifting drive assembly (210) mounted on the frame (100) and a lifting platform (220) mounted on the lifting drive assembly (210). The trolley transfer mechanism (300) is mounted on the lifting platform (220), and one end of the trolley transfer mechanism (300) is aligned with the production line.
2. The maintenance and transfer device according to claim 1, characterized in that, The lifting drive assembly (210) includes: a drive motor (211), a rotary-linear motion converter (212) connected to the output end of the drive motor (211), and a guide assembly (213) arranged vertically on the frame (100). The output power of the drive motor (211) is transmitted through the rotary-linear motion converter (212) to drive the lifting platform (220) to move along the guide assembly (213).
3. The maintenance and transfer device according to claim 2, characterized in that, The rotary-linear motion converter (212) includes a drive gear (2121) mounted on a drive motor (211), a transmission chain (2122) meshing with the drive gear (2121), and a driven gear (2123) mounted on the upper part of the frame (100). The transmission chain (2122) meshes with the driven gear (2123), and the lifting platform (220) is fixed to the transmission chain (2122) by a connecting plate (320). And / or, the rotary-linear motion converter (212) includes a lead screw slide (2124), the output shaft of the drive motor (211) is drivenly connected to the lead screw slide (2124), the lead screw slide (2124) is disposed on the frame (100) and is arranged parallel to the guide assembly (213), and the nut of the lead screw slide (2124) is connected to the lifting platform (220).
4. The maintenance and transfer device according to claim 3, characterized in that, The drive motor (211) has two output shafts, each of which is equipped with a drive gear (2121). The rotary-linear motion converter (212) includes two drive gears (2121) connected to the two output shafts of the drive motor (211), two transmission chains (2122) meshing with the two drive gears (2121), and two driven gears (2123) located on the upper part of the frame (100). The two transmission chains (2122) mesh with the two driven gears (2123).
5. The maintenance transfer device according to any one of claims 2-4, characterized in that, The guide assembly (213) includes a linear guide column (2131) mounted on the bracket and a linear bearing (2132) sleeved on the guide column. The lifting platform (220) is fixedly connected to the linear bearing (2132). And / or, the guide assembly (213) includes a linear guide pair disposed on the bracket, and the lifting platform (220) is fixedly connected to the slider of the linear guide pair.
6. The maintenance transfer device according to any one of claims 1-4, characterized in that, The lifting platform (220) includes: a support plate (221), an mounting plate (222) disposed on the support plate (221), and a plurality of pads (223) disposed on the top of the support plate (221), wherein the trolley transfer mechanism (300) is disposed on the plurality of pads (223).
7. The maintenance transfer device according to any one of claims 1-4, characterized in that, The frame (100) is provided with a support column (110), the support column (110) is arranged parallel to the guide assembly (213), and the support column (110) is provided with multiple position sensors (120). And / or, a limit plate (130) is provided on the support column (110) near the bottom end, and the limit plate (130) extends laterally to the bottom of the lifting platform (220).
8. The maintenance transfer device according to claim 7, characterized in that, A buffer pad (131) is provided on the top of the limiting plate (130).
9. The maintenance transfer device according to any one of claims 1-4, characterized in that, The trolley transfer mechanism (300) includes two parallel side plates (310), a connecting plate (320) connecting the two side plates (310), a plurality of rollers (330) rotatably disposed between the two connecting plates (320) and a second drive motor (340) disposed on one side of one of the side plates (310). The plurality of rollers (330) are connected by transmission. The second drive motor (340) drives the rollers to rotate, which is used to move the trolley to a designated position.
10. The maintenance and transfer device according to claim 9, characterized in that, The trolley transfer mechanism (300) also includes two blocking cylinders (350) respectively disposed at both ends.