Product turnover mechanism
By designing a product flipping mechanism, the automatic flipping of products is achieved by using multi-axis motion and flipping motion components, which solves the problems of low efficiency and high cost of manual flipping, improves flipping efficiency and reduces scrap rate.
Patent Information
- Application Number
- CN202423306707.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing technologies, the product flipping process relies on manual operation, resulting in high production diversity, low efficiency, high cost, and high product scrap rate.
A product flipping mechanism is designed, including a first gripping component, a second gripping component, a fixture, a multi-axis motion component, and a flipping motion component. The mechanism achieves product flipping through an automated process, and utilizes the multi-axis motion component and the flipping motion component working together to complete the automatic flipping of the product.
It automates product flipping, avoids the adverse effects of manual operation, improves flipping efficiency, reduces labor costs, and reduces product scrap rate.
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Figure CN223620094U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of product flipping, and specifically relates to a product flipping mechanism. Background Technology
[0002] In the production and processing process, in order to meet the processing requirements of products, it is often necessary to flip the products mounted on the fixture. Currently, this stage is mostly done manually, with workers directly picking up the products from the fixture by hand, flipping them, and then loading them back onto the fixture. However, this manual operation has the following drawbacks:
[0003] 1. The manual operation methods are not standardized and are highly arbitrary, resulting in a wide variety of products produced;
[0004] 2. Manual operation is slow, requires a large number of people, and has very high labor costs;
[0005] 3. Manual operation is prone to errors, resulting in a high product scrap rate. Utility Model Content
[0006] To address the aforementioned problems, the technical objective of this utility model is to provide a product flipping mechanism that can automatically flip products on a fixture, avoiding the adverse consequences of manual flipping and offering higher efficiency.
[0007] To achieve the above objectives, the technical solution of this utility model is as follows.
[0008] A product flipping mechanism, comprising:
[0009] The first gripping component used to grasp products;
[0010] A second gripping component used to grasp products;
[0011] A clamp, wherein the clamp is provided with a bearing position for bearing the product;
[0012] A multi-axis motion component for driving a first gripping component to grip a product at a carrier position and place it on a second gripping component, wherein the first gripping component is connected to the multi-axis motion component;
[0013] A flipping motion component for driving a second gripping component to flip and place the product at the bearing position, the second gripping component being connected to the flipping motion component.
[0014] In this mechanism, a multi-axis motion assembly first drives a first gripping component to grasp the product located at the bearing position of the fixture. Then, the multi-axis motion assembly drives the first gripping component to place the grasped product onto a second gripping component, which then grips it. Finally, a flipping motion assembly drives the second gripping component to flip the product, placing the flipped product back onto the bearing position of the fixture, thus completing the automatic flipping process of the product at the bearing position. It can be seen that this automatic product flipping operation avoids some of the adverse consequences of manual flipping, and the flipping process is more efficient.
[0015] Furthermore, the mechanism also includes a base and a carrier, with the clamp and the flipping motion assembly both mounted on the carrier; the base is provided with an X-axis motion structure for driving the carrier to move in the X-axis direction, and the carrier is mounted on the X-axis motion structure; the multi-axis motion assembly includes a Y-axis motion structure and a Z-axis motion structure, with the Z-axis motion structure mounted on the Y-axis motion structure, and the first gripping assembly mounted on the Z-axis motion structure. The first gripping assembly is located above the second gripping assembly and the clamp, corresponding to the positions of the second gripping assembly and the carrier.
[0016] Furthermore, the carrier is provided with a positioning groove adapted to the clamp, and the clamp is detachably installed in the positioning groove.
[0017] Furthermore, the first gripping component includes a first gripping body and at least one first vacuum nozzle, the first vacuum nozzle being disposed on the first gripping body, and the first gripping body being connected to the multi-axis motion component.
[0018] Furthermore, the second gripping component includes a second gripping body and at least one second vacuum nozzle, the second vacuum nozzle being disposed on the second gripping body, and the second gripping body being connected to the flipping motion component.
[0019] Furthermore, the flipping motion component includes:
[0020] A flipping drive structure for controlling the second gripping component to flip over onto the first gripping component;
[0021] A lifting drive structure for controlling the raising and lowering of the second gripping component above the first gripping component;
[0022] The flipping drive structure is driven to be connected to the lifting drive structure, and the lifting drive structure is driven to be connected to the second gripping component; or, the lifting drive structure is driven to be connected to the flipping drive structure, and the flipping drive structure is driven to be connected to the second gripping component.
[0023] Furthermore, the lifting drive structure includes a lifting body and a lifting cylinder, the tilting drive structure is movably mounted on the lifting body, and the lifting cylinder is drivenly connected to the tilting drive structure.
[0024] Furthermore, the flipping drive structure includes a rotating body and a rotating motor. The rotating body is movably mounted on the lifting body, and the lifting cylinder is drivenly connected to the rotating body. The rotating motor is fixedly mounted on the rotating body and is drivenly connected to the second gripping component.
[0025] Furthermore, the flipping drive structure also includes a rotating shaft, and the rotating body is provided with a rotating clearance groove. The two ends of the rotating shaft are respectively movably disposed on both sides of the rotating clearance groove. The rotating motor is driven and connected to either end of the rotating shaft, and the second gripping component is connected to the rotating shaft at the rotating clearance groove.
[0026] The beneficial effects of this invention are as follows: In this mechanism, a multi-axis motion component first drives a first gripping component to grip the product located at the bearing position of the fixture; then, the multi-axis motion component drives the first gripping component to place the gripped product onto a second gripping component, which then grips it; finally, a flipping motion component drives the second gripping component to flip, and the flipped product is placed back onto the bearing position of the fixture, thus completing the automatic flipping process of the product at the bearing position of the fixture. It can be seen that, compared to manual flipping, this mechanism's automatic product flipping operation avoids some of the adverse consequences of manual flipping, and the flipping process is more efficient. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of this utility model.
[0028] Figure 2 This is a structural schematic diagram of the hidden multi-axis motion component, the first gripping component, and the base of this utility model.
[0029] Figure 3 This is a structural diagram of the second gripping component and the flipping motion component.
[0030] Icon labels:
[0031] 1. First gripping component; 11. First gripping body; 12. First vacuum nozzle;
[0032] 2. Second gripping component; 21. Second gripping body; 22. Second vacuum nozzle;
[0033] 3. Fixture; 31. Bearing position;
[0034] 4. Multi-axis motion components; 41. Y-axis motion structure; 42. Z-axis motion structure;
[0035] 5. Tilting motion assembly; 51. Tilting drive structure; 511. Rotating main body; 512. Rotary motor; 513. Rotating shaft; 514. Rotating clearance groove; 52. Lifting drive structure; 521. Lifting main body; 522. Lifting cylinder;
[0036] 6. Base; 61. X-axis motion structure;
[0037] 7. Bearing component; 71. Positioning groove;
[0038] 8. Products. Detailed Implementation
[0039] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0040] See Figure 1-3 This embodiment provides a product flipping mechanism, including:
[0041] First gripping component 1 for gripping product 8;
[0042] The second gripping component 2 is used to grip product 8;
[0043] The clamp 3 is provided with a bearing position 31 for bearing the product 8;
[0044] The multi-axis motion component 4 is used to drive the first gripping component 1 to grip the product 8 at the bearing position 31 and place it on the second gripping component 2. The first gripping component 1 is connected to the multi-axis motion component 4.
[0045] The flipping motion assembly 5 is used to drive the second gripping assembly 2 to flip and place the product 8 at the bearing position 31. The second gripping assembly 2 is connected to the flipping motion assembly 5. Specifically, the multi-axis motion assembly 4 can be a two-axis or three-axis motion structure, or a multi-axis robotic arm.
[0046] In this mechanism, the first gripping component 1 is driven by the multi-axis motion component 4 to grip the product 8 located at the bearing position 31 of the fixture 3. Then, the first gripping component 1 is driven by the multi-axis motion component 4 to place the gripped product 8 on the second gripping component 2, which then grips it. Finally, the second gripping component 2 is rotated by the flipping motion component 5, and the rotated product 8 is placed on the bearing position 31 of the fixture 3, thus completing the automatic rotation process of the product 8 at the bearing position 31 of the fixture 3.
[0047] In this embodiment, the mechanism further includes a base 6 and a support member 7. The clamp 3 and the flipping motion component 5 are all disposed on the support member 7. The base 6 is provided with an X-axis motion structure 61 for driving the support member 7 to move in the X-axis direction. The support member 7 is disposed on the X-axis motion structure 61. The multi-axis motion component 4 includes a Y-axis motion structure 41 and a Z-axis motion structure 42. The Z-axis motion structure 42 is disposed on the Y-axis motion structure 41. The first gripping component 1 is disposed on the Z-axis motion structure 42. The first gripping component 1 is located above the second gripping component 2 and the clamp 3, so as to correspond to the positions of the second gripping component 2 and the support position 31.
[0048] When the mechanism is working, firstly, the carrier 7 is driven by the X-axis motion structure 61 to move the clamp 3 to below the first gripping component 1. At this time, the first gripping component 1 is adjusted to align with the carrier position 31 under the drive of the Y-axis motion structure 41. Then, the first gripping component 1 is driven to descend by the Z-axis motion structure 42 to grip the product 8 located on the carrier position 31.
[0049] Then, the X-axis motion structure 61 drives the carrier 7 to move the second gripping component 2 to a position below the first gripping component 1. At this time, the first gripping component 1, driven by the Y-axis motion structure 41 and the Z-axis motion structure 42, places the product 8 it grips onto the second gripping component 2, which then grips it.
[0050] Finally, the flipping motion component 5 drives the second gripping component 2 to flip, and the flipped product 8 is placed on the bearing position 31 of the fixture 3 to complete the automatic flipping process of the product 8 in the bearing position 31 of the fixture 3.
[0051] Specifically, the aforementioned X-axis motion structure 61, Y-axis motion structure 41, and Z-axis motion structure 42 can all be existing structures that can respectively drive the corresponding structures to move in the X-axis, Y-axis, and Z-axis directions. For example, X-axis motion structure 61 and Y-axis motion structure 41 can be existing structures such as motor lead screws, or they can be linear motors, to drive the corresponding structures to move in the X-axis and Y-axis directions respectively. Z-axis motion structure 42 can be achieved by using an existing cylinder structure to drive the corresponding structure to move in the Z-axis direction.
[0052] In this embodiment, the carrier 7 is provided with a positioning groove 71 that is adapted to the clamp 3, and the clamp 3 is detachably disposed in the positioning groove 71. The detachable arrangement of the clamp 3 and the carrier 7 makes it convenient for workers to directly install the clamp 3 loaded with the product 8 onto the carrier 7, without having to manually place the product 8 onto the clamp 3, thus further improving efficiency; and the positioning groove 71 allows the clamp 3 to be positioned more accurately when placed.
[0053] In this embodiment, the first gripping component 1 includes a first gripping body 11 and at least one first vacuum nozzle 12. The first vacuum nozzle 12 is disposed on the first gripping body 11, and the first gripping body 11 is connected to the multi-axis motion component 4. The product 8 can be gripped and adsorbed through the first vacuum nozzle 12. In other implementations, the first vacuum nozzle 12 can also be replaced by other gripping or adsorption structures.
[0054] In this embodiment, the second gripping component 2 includes a second gripping body 21 and at least one second vacuum nozzle 22. The second vacuum nozzle 22 is disposed on the second gripping body 21, and the second gripping body 21 is connected to the flipping motion component 5. The product 8 can be gripped and adsorbed through the second vacuum nozzle 22. In other implementations, the second vacuum nozzle 22 can also be replaced by other gripping or adsorption structures.
[0055] In this embodiment, the flipping motion component 5 includes:
[0056] A flipping drive structure 51 for controlling the second gripping component 2 to flip over the first gripping component 1;
[0057] A lifting drive structure 52 for controlling the second gripping component 2 to move up and down above the first gripping component 1;
[0058] The lifting drive structure 52 is driven to connect with the flipping drive structure 51, and the flipping drive structure 51 is driven to connect with the second gripping component 2. The flipping drive structure 51 drives the second gripping component 2 to flip 180°. At this point, the flipped second gripping component 2 is positioned above the clamp 3, aligned with the bearing position 31 of the clamp 3. Then, the lifting drive structure 52 drives the flipping drive structure 51 to descend, thereby lowering the second gripping component 2 and loading the flipped product 8 onto the bearing position 31. Alternatively, the flipping drive structure 51 can be driven to connect with the lifting drive structure 52, and the lifting drive structure 52 can be driven to connect with the second gripping component 2. The flipping drive structure 51 drives the lifting drive structure 52 to flip, simultaneously causing the second gripping component 2 located at the lifting drive structure 52 to flip 180° and align with the bearing position 31 of the clamp 3. The lifting drive structure 52 then drives the second gripping component 2 to descend, loading the flipped product 8 onto the bearing position 31.
[0059] In this embodiment, the lifting drive structure 52 includes a lifting body 521 and a lifting cylinder 522. Both the lifting body 521 and the lifting cylinder 522 are fixed on the support member 7. The tilting drive structure 51 is movably mounted on the lifting body 521 via a slide rail slider structure, and the lifting cylinder 522 is drivenly connected to the tilting drive structure 51. Specifically, there are two sets of lifting cylinders 522, located on the left and right sides of the lifting body 521 respectively, and the two sets of lifting cylinders 522 are drivenly connected to both sides of the tilting drive structure 51 respectively.
[0060] In this embodiment, the flipping drive structure 51 includes a rotating body 511 and a rotating motor 512. The rotating body 511 is movably mounted on the lifting body 521, and the lifting cylinder 522 is drivenly connected to the rotating body 511. The rotating motor 512 is fixedly mounted on the rotating body 511 and is drivenly connected to the second gripping component 2.
[0061] In this embodiment, the flipping drive structure 51 further includes a rotating shaft 513, and a rotating clearance groove 514 is provided on the rotating body 511. The two ends of the rotating shaft 513 are respectively movably disposed on both sides of the rotating clearance groove 514. The rotating motor 512 is driven and connected to any one end of the rotating shaft 513, and the second gripping component 2 is connected to the rotating shaft 513 at the rotating clearance groove 514.
[0062] Specifically, in this embodiment, the product can be a coil product.
[0063] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A product flipping mechanism, characterized in that, include: The first gripping component used to grasp products; A second gripping component used to grasp products; A clamp, wherein the clamp is provided with a bearing position for bearing the product; A multi-axis motion component for driving a first gripping component to grip a product at a carrier position and place it on a second gripping component, wherein the first gripping component is connected to the multi-axis motion component; A flipping motion component for driving a second gripping component to flip and place the product at the bearing position, the second gripping component being connected to the flipping motion component.
2. The product flipping mechanism according to claim 1, characterized in that, The mechanism also includes a base and a carrier, with the clamp and flipping motion assembly both mounted on the carrier. The base is provided with an X-axis motion structure for driving the carrier to move in the X-axis direction, and the carrier is mounted on the X-axis motion structure. The multi-axis motion assembly includes a Y-axis motion structure and a Z-axis motion structure, with the Z-axis motion structure mounted on the Y-axis motion structure. The first gripping assembly is mounted on the Z-axis motion structure and is located above the second gripping assembly and the clamp, corresponding to the positions of the second gripping assembly and the carrier.
3. The product flipping mechanism according to claim 2, characterized in that, The carrier is provided with a positioning groove that is adapted to the clamp, and the clamp is detachably installed in the positioning groove.
4. The product flipping mechanism according to claim 1, characterized in that, The first gripping component includes a first gripping body and at least one first vacuum nozzle, the first vacuum nozzle being disposed on the first gripping body, and the first gripping body being connected to the multi-axis motion component.
5. A product flipping mechanism according to claim 1, characterized in that, The second gripping component includes a second gripping body and at least one second vacuum nozzle, the second vacuum nozzle being disposed on the second gripping body, and the second gripping body being connected to the flipping motion component.
6. A product flipping mechanism according to any one of claims 1-5, characterized in that, The flipping motion component includes: A flipping drive structure for controlling the second gripping component to flip over onto the first gripping component; A lifting drive structure for controlling the raising and lowering of the second gripping component above the first gripping component; The flipping drive structure is driven to be connected to the lifting drive structure, and the lifting drive structure is driven to be connected to the second gripping component; or, the lifting drive structure is driven to be connected to the flipping drive structure, and the flipping drive structure is driven to be connected to the second gripping component.
7. A product flipping mechanism according to claim 6, characterized in that, The lifting drive structure includes a lifting body and a lifting cylinder. The tilting drive structure is movably mounted on the lifting body, and the lifting cylinder is drivenly connected to the tilting drive structure.
8. A product flipping mechanism according to claim 7, characterized in that, The flipping drive structure includes a rotating body and a rotating motor. The rotating body is movably mounted on the lifting body, and the lifting cylinder is drivenly connected to the rotating body. The rotating motor is fixedly mounted on the rotating body and is drivenly connected to the second gripping component.
9. A product flipping mechanism according to claim 8, characterized in that, The flipping drive structure also includes a rotating shaft, and the rotating body is provided with a rotating clearance groove. The two ends of the rotating shaft are respectively movably disposed on both sides of the rotating clearance groove. The rotating motor is driven and connected to either end of the rotating shaft, and the second gripping component is connected to the rotating shaft at the rotating clearance groove.