Quantitative filling device for fruit beverage

Abstract

The utility model discloses a quantitative filling device for fruit beverage, which relates to the technical field of beverage filling equipment, and comprises a support frame, a conveying frame, a filling frame and a liquid storage tank, a sealing cover is arranged on the liquid storage tank, at least one liquid guide pipe is arranged in the liquid storage tank, and a liquid inlet disc is arranged on the liquid guide pipe; the filling frame comprises a supporting rod, a first driving cylinder is arranged on the supporting rod, a mounting frame is arranged at the output end of the first driving cylinder, at least one filling device is arranged on the mounting frame, and the filling device is connected with the liquid guide pipe through a liquid guide hose; a vacuum pump is arranged on the supporting frame, and an air pipe is arranged between the vacuum pump and the liquid storage tank; the vacuum pump is arranged, the liquid storage tank is pressed through the air pipe in the filling process, then beverages reach the filling device through the liquid guide pipe under the pressure effect, in the process, the water pump is prevented from being directly immersed into the liquid storage tank, breeding of bacteria is reduced, and the sanitation degree in the filling process is improved.

Description

Technical Field

[0001] This utility model relates to the field of beverage filling equipment technology, and in particular to a quantitative filling device for fruit beverages. Background Technology

[0002] Fruit juice is a liquid product obtained from fruits through physical methods such as pressing, centrifugation, and extraction. As fruit juice beverages become increasingly popular, their production is receiving more and more attention. With societal development, more and more equipment is being used to produce fruit juice beverages. In the bottling process, quantitative filling devices are used to ensure accurate filling.

[0003] Existing quantitative filling devices for juice processing are generally not suitable for different sized bottles and cannot effectively prevent bottles from tipping over, thus reducing their applicability. In addition, the distance between the filling port and the bottle of existing quantitative filling devices for juice processing is mostly fixed. If the distance is too far, inaccurate filling may cause juice to flow outside and cause waste; if the distance is too close, it is inconvenient for staff to pick up the bottles, making it inconvenient to use.

[0004] A utility model patent with publication number CN 219792469 U and publication date of October 3, 2023, discloses a quantitative filling device for juice processing, including a workbench, a storage tank on the top of the workbench, an adjustment frame on one side of the storage tank, a guide hole on one side of the adjustment frame, an adjustment component in the guide hole, a movable block movably connected to the outer periphery of the adjustment component, and a connecting rod fixedly connected to one side of the movable block;

[0005] This utility model can quickly and stably fix filling bottles of different sizes, avoiding the phenomenon of the filling bottles tipping over during filling, improving its stability and applicability. At the same time, the distance between the filling mechanism and the filling bottle can be controlled by the adjustment component, which can not only make the filling accurate and avoid the juice flowing to the outside and causing waste, but also make it easier for staff to pick up and put down the filling bottles, making it more convenient to use.

[0006] However, while solving one problem, this patent has created a new one: during the filling process, the micro water pump is placed inside the storage tank to deliver the beverage to the filling head. However, after the micro water pump is placed inside the storage tank for a long time, bacteria can easily grow in the corners of some structures that are not cleaned. In addition, some impurities such as lubricating oil from the micro water pump components may also be mixed into the beverage. Therefore, this structural design poses a significant hygiene and safety problem. Utility Model Content

[0007] To address the aforementioned technical problems, this utility model provides a quantitative filling device for fruit beverages. This device solves the current problem where a micro-pump is placed inside a storage tank during filling to transport the beverage to the filling head. However, prolonged placement of the micro-pump inside the storage tank can easily lead to bacterial growth in uncleaned corners and other areas. Furthermore, impurities such as lubricating oil from the micro-pump components can contaminate the beverage, posing significant hygiene and safety concerns.

[0008] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0009] A quantitative filling device for fruit beverages includes a support frame, a conveyor frame, a filling frame, and a liquid storage tank, characterized in that: the liquid storage tank is provided with a sealing cap, at least one liquid guide pipe is provided inside the liquid storage tank, and the liquid guide pipe is equipped with a liquid inlet plate;

[0010] The filling rack includes a support rod, on which a first drive cylinder is provided. The output end of the first drive cylinder is provided with a mounting bracket, and at least one dispenser is provided on the mounting bracket. The dispenser is connected to the liquid guide tube via a liquid guide hose.

[0011] The support frame is equipped with a vacuum pump, and an air pipe is provided between the vacuum pump and the liquid storage tank.

[0012] Furthermore, the support rod is provided with a guide block, the output end of the first drive cylinder is provided with a guide frame, the guide frame is provided with a guide insert plate, and the guide frame is connected to the mounting frame.

[0013] Furthermore, the conveyor frame includes a conveyor belt and a stop arm. The conveyor belt is equipped with a conveyor motor. The stop arms are located on both sides of the conveyor belt, and one of the stop arms is provided with a baffle. The conveyor frame is provided with a second drive cylinder on the opposite side of the stop arm. The output end of the second drive cylinder is provided with a clamping arm, and the end of the clamping arm near the baffle is provided with a clamping plate.

[0014] Furthermore, the mounting bracket is provided with a first waist hole, and the injector is detachably connected to the first waist hole.

[0015] Furthermore, the output end of the second drive cylinder is provided with a connecting arm, and the connecting arm is provided with a second waist hole, and the clamping arm is detachably connected to the second waist hole.

[0016] Furthermore, the sealing cover is equipped with a stirring motor, and the output end of the stirring motor is equipped with a stirring paddle.

[0017] Furthermore, the liquid storage tank is provided with an inlet and an outlet at its upper and lower ends, respectively.

[0018] Furthermore, the baffle is equipped with a fixing device, which includes a bracket and a fixing post. The fixing post has a through hole and a sliding opening perpendicular to the opening direction of the hole. A connecting rod is provided in the sliding opening. One end of the connecting rod is fixedly connected to the baffle. A lifting bolt is provided on the fixing post perpendicular to the axis of the connecting rod. A pull ring is fitted inside the connecting rod in the through hole and is connected to the lifting bolt.

[0019] In summary, the beneficial technical effects of this utility model are as follows:

[0020] (1) A vacuum pump is used to pressurize the liquid storage tank through the air pipe, so that the beverage in the liquid storage tank enters the liquid guide pipe along the liquid inlet plate under pressure and finally reaches the dispenser to achieve filling. This avoids the problem of bacterial growth caused by water pump being immersed in the liquid storage tank and improves the hygiene of the entire filling device.

[0021] (2) The height of the filler is adjusted by the first drive cylinder through the mounting bracket, so that the entire filling device can be used to fill beverage bottles of different heights. At the same time, the second drive cylinder is used to fix the beverage bottle during filling through the baffle and clamp arm to prevent it from tipping over. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 yes Figure 1 A diagram from another angle;

[0024] Figure 3 This is a diagram showing a hidden liquid storage tank;

[0025] Figure 4 yes Figure 3 Enlarged schematic diagram of part A.

[0026] Reference numerals: 1. Support frame; 2. Conveyor frame; 3. Support rod; 4. Storage tank; 5. Sealing cap; 6. Vacuum pump; 7. Air pipe; 8. First drive cylinder; 9. Guide frame; 10. Guide block; 11. Guide insert plate; 12. Mounting frame; 13. First waist hole; 14. Injector; 15. Liquid guiding hose; 16. Liquid guiding pipe; 17. Inlet plate; 18. Stirring motor; 19. Stirring paddle; 20. Conveyor belt; 21. Stop arm; 22. Baffle; 23. Second drive cylinder; 24. Connecting arm; 25. Second waist hole; 26. Clamping arm; 27. Clamping plate; 28. Bracket; 29. ​​Fixing pile; 30. Connecting rod; 31. Pull ring; 32. Lifting bolt; 33. Beverage bottle. Detailed Implementation

[0027] The present invention will now be described clearly and completely with reference to the embodiments.

[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0029] In the description of the embodiments, unless otherwise expressly specified and limited, the terms "set," "connect," etc., should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium, or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] See appendix Figure 1-4 The image shows a quantitative filling device for fruit beverages, including a support frame 1, a conveyor frame 2, a filling frame, and a storage tank 4. The storage tank 4 is equipped with a sealing cover 5, and a stirring motor 18 is installed on the sealing cover 5. The stirring motor 18 is located inside the storage tank 4 and is equipped with a stirring paddle 19. The upper and lower ends of the storage tank 4 are respectively provided with a liquid inlet and a liquid outlet. During use, the beverage is added into the storage tank 4 through the liquid inlet. When filling is finished or the storage tank 4 is cleaned, the waste liquid is discharged through the liquid outlet. During filling, the stirring motor 18 drives the stirring paddle 19 to stir in real time to achieve the purpose of uniform filling.

[0031] A liquid guide tube 16 is provided on the sealing cover 5 via a fixing plate. The liquid guide tube 16 is located at the bottom of the liquid storage tank 4, and an inlet plate 17 is provided at the end of the liquid guide tube 16. A filter screen is provided on the inlet plate 17.

[0032] The filling rack includes a support rod 3, which is fixedly installed on a support frame 1. A first drive cylinder 8 is provided at the top of the support rod 3, and a guide frame 9 is provided at the output end of the first drive cylinder 8. A mounting frame 12 is connected to the guide frame 9. A first waist hole 13 is provided on the mounting frame 12 along the length direction. Two dispensers 14 are installed on the mounting frame 12 through the first waist hole 13. The dispensers 14 are connected to the liquid guide tube 16 through a liquid guide hose 15. During filling, the first drive cylinder 8 drives the dispensers 14 on the mounting frame 12 to move up and down, thereby adjusting the height of the dispensers 14 and the distance between the two dispensers 14. This is suitable for filling beverage bottles 33 of different heights. In order to improve the stability of the movement of the dispensers 14, a guide plate 11 is provided on the guide frame 9, and a guide block 10 is provided on the support rod 3 at the position corresponding to the guide plate 11.

[0033] Furthermore, a vacuum pump 6 is installed on the support frame 1, and an air pipe 7 is installed between the vacuum pump 6 and the storage tank 4. During filling, the vacuum pump 6 uses the air pipe 7 to pressurize the storage tank 4. Then, the beverage in the storage tank 4 will enter the liquid guide pipe 16 from the liquid inlet plate 17 under pressure, and finally reach the dispenser 14. During this process, the power to dispense the beverage comes from the pressure of the vacuum pump 6 on the storage tank 4. There is no need for the water pump to be directly immersed in the beverage, thereby avoiding direct contact between the beverage and the water pump, preventing the growth of bacteria in the water pump, and improving the hygiene of the entire device.

[0034] Furthermore, the conveyor frame 2 includes a conveyor belt 20 and a baffle arm 21. The conveyor belt 20 is equipped with a conveyor motor, and the baffle arm 21 is located on both sides of the conveyor belt 20. One of the baffle arms 21 is provided with a baffle plate 22. The conveyor frame 2 is provided with a second drive cylinder 23 on the opposite side of the baffle arm 21. The output end of the second drive cylinder 23 is provided with a clamping arm 26. The end of the clamping arm 26 near the baffle plate 22 is provided with a clamping plate 27. The output end of the second drive cylinder 23 is provided with a connecting arm 24. The connecting arm 24 is provided with a second waist hole 25. The clamping arm 26 and the second waist hole 25 are detachably connected. During filling, the second drive cylinder 23 uses the clamping plate 27 in conjunction with the baffle plate 22 to clamp and fix the beverage bottle 33, preventing the beverage bottle 33 from tipping over during filling. At the same time, the second waist hole 25 is used to make adjustments in real time according to the distance between the two beverage bottles 33.

[0035] Furthermore, the baffle 22 is equipped with a fixing device, which includes a bracket 28 and a fixing post 29. The fixing post 29 has a through hole and a sliding opening perpendicular to the opening direction of the hole. A connecting rod 30 is provided in the sliding opening, and one end of the connecting rod 30 is fixedly connected to the baffle 22. The fixing post 29 has a lifting bolt 32 perpendicular to the axis of the connecting rod 30. A pull ring 31 is fitted inside the movable hole of the connecting rod 30 and is connected to the lifting bolt 32. During filling, the distance between the two baffles 22 is adjusted according to the diameter of the beverage bottle 33. During adjustment, the lifting bolt 32 is loosened, and the connecting rod 30 is slid back and forth along the sliding opening to change the distance between the two baffles 22. At the same time, the connecting rod 30 is fixed by pulling it upward through the pull ring 31 using the lifting bolt 32.

[0036] During filling, the distance between the two baffles 22 is adjusted according to the diameter of the beverage bottle 33 by the lifting bolt 32. Then, the beverage is added into the storage tank 4 through the liquid inlet. Then, the vacuum pump 6 is started to pressurize the storage tank 4 using the air pipe 7. Then, under the pressure, the beverage reaches the dispenser 14 through the liquid guide pipe 16. Then, the dispenser 14 is inserted into the beverage bottle 33 by the first drive cylinder 8 to carry out filling. During filling, the stirring motor 18 drives the stirring paddle 19 to continuously stir the beverage in the storage tank 4 to ensure that the beverage entering the beverage bottle 33 is uniform.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape and principle of the present utility model should be included within the scope of protection of the present utility model.

Claims

1. A quantitative filling device for fruit beverages, comprising a support frame (1), a conveyor frame (2), a filling frame, and a storage tank (4), characterized in that: The storage tank (4) is provided with a sealing cap (5), and at least one liquid guide pipe (16) is provided inside the storage tank (4), and the liquid guide pipe (16) is equipped with a liquid inlet plate (17). The filling rack includes a support rod (3), a first drive cylinder (8) is provided on the support rod (3), a mounting bracket (12) is provided at the output end of the first drive cylinder (8), and at least one dispenser (14) is provided on the mounting bracket (12). The dispenser (14) is connected to the liquid guide tube (16) through a liquid guide hose (15). The support frame (1) is equipped with a vacuum pump (6), and a gas pipe (7) is provided between the vacuum pump (6) and the liquid storage tank (4).

2. The quantitative filling device for fruit beverages according to claim 1, characterized in that: The support rod (3) is provided with a guide block (10), the output end of the first drive cylinder (8) is provided with a guide frame (9), the guide frame (9) is provided with a guide insert plate (11), and the guide frame (9) is connected to the mounting frame (12).

3. The quantitative filling device for fruit beverages according to claim 1, characterized in that: The conveyor frame (2) includes a conveyor belt (20) and a stop arm (21). The conveyor belt (20) is equipped with a conveyor motor. The stop arm (21) is located on both sides of the conveyor belt (20), and one of the stop arms (21) is provided with a baffle (22). The conveyor frame (2) is provided with a second drive cylinder (23) on the opposite side of the stop arm (21). The output end of the second drive cylinder (23) is provided with a clamping arm (26). The end of the clamping arm (26) near the baffle (22) is provided with a clamping plate (27).

4. The quantitative filling device for fruit beverages according to claim 1, characterized in that: The mounting bracket (12) is provided with a first waist hole (13), and the injector (14) is detachably connected to the first waist hole (13).

5. A quantitative filling device for fruit beverages according to claim 3, characterized in that: The output end of the second drive cylinder (23) is provided with a connecting arm (24), and the connecting arm (24) is provided with a second waist hole (25). The clamping arm (26) is detachably connected to the second waist hole (25).

6. A quantitative filling device for fruit beverages according to claim 1, characterized in that: The sealing cover (5) is equipped with a stirring motor (18), and the output end of the stirring motor (18) is equipped with a stirring paddle (19).

7. A quantitative filling device for fruit beverages according to claim 1, characterized in that: The storage tank (4) is provided with an inlet and an outlet at its upper and lower ends, respectively.

8. A quantitative filling device for fruit beverages according to claim 3, characterized in that: The baffle (22) is equipped with a fixing device, which includes a bracket (28) and a fixing post (29). The fixing post (29) has a through hole. The fixing post (29) has a sliding opening perpendicular to the opening direction of the hole. A connecting rod (30) is provided in the sliding opening. One end of the connecting rod (30) is fixedly connected to the baffle (22). The fixing post (29) has a lifting bolt (32) perpendicular to the axis of the connecting rod (30). A pull ring (31) is fitted inside the connecting rod (30) in the hole. The pull ring (31) is connected to the lifting bolt (32).

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