Liquid filling machine
By designing the rotating column and separator structure of the liquid filling machine, a close human-machine interaction was achieved during the donkey-hide gelatin filling process, solving the problem that staff could not detect equipment problems in a timely manner, improving filling efficiency and reducing losses.
Patent Information
- Application Number
- CN202520036306.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing donkey-hide gelatin filling equipment is highly automated, but staff cannot detect equipment problems in a timely manner, resulting in defective products and cost losses.
Design a liquid filling machine that uses a rotating column and a separator to achieve intermittent filling and transfer, allowing staff to promptly detect equipment malfunctions and improving human-machine interaction.
It improved the filling efficiency of staff, reduced losses caused by equipment malfunctions, enhanced the interaction and cooperation between staff and equipment, and enabled timely detection of equipment problems.
Smart Images

Figure CN223620144U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of donkey-hide gelatin production technology, and in particular to a liquid filling machine. Background Technology
[0002] Donkey-hide gelatin (Ejiao) has anti-anemic effects, promotes and protects the hematopoietic function of the bone marrow hematopoietic system, enhances immunity and prevents osteoporosis, and has anti-fatigue, hypoxia-resistance, cold-resistance, radiation-damage-resistant, and memory-enhancing effects. However, in the filling process of donkey-hide gelatin, existing fully automated filling equipment can automatically complete the filling and capping processes. This results in insufficient interaction between workers and the equipment. Furthermore, existing mechanical production equipment is prone to malfunctions, requiring timely maintenance and repair. Low worker involvement can lead to negligence; if a problem in any part of the equipment goes undetected, the equipment continues to operate, producing a large number of defective products and causing significant cost losses. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies, such as the inability of workers to detect problems in a timely manner, which can easily lead to losses. This invention provides a liquid filling machine.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] The design includes a liquid filling machine, comprising a feeding tank, a mixing tank connected to one side of the feeding tank via a pipe, a fixed shaft fixedly installed at the lower end of the mixing tank, a conveying pipe fixedly installed on one side of the lower end of the mixing tank, a filling mechanism fixedly installed at the lower end of the conveying pipe, a rotating column fixedly installed at the lower end of the filling mechanism, a carrier plate fixedly installed on the outer side of the rotating column, a separator fixedly installed on the upper surface of the carrier plate, the lower end of the rotating column being rotatably disposed inside the base, and the lower end of the fixed shaft movably passing through the filling mechanism and the rotating column and being fixedly connected to the base.
[0006] Preferably, the filling mechanism includes a housing, the lower end of the delivery pipe is fixedly connected to the upper surface of the housing, a linkage shell is rotatably provided inside the housing, the linkage shell has a through groove at the top and a flow hole at the bottom, the through groove is connected to the flow hole, and an injection head is fixedly installed at the bottom of the flow hole.
[0007] Preferably, the distance between the conveying pipe and the fixed shaft is equal to the distance between the through groove and the fixed shaft.
[0008] Preferably, the central axis of the linkage shell coincides with the central axis of the fixed shaft.
[0009] Preferably, both the flow holes and the injection head are provided in multiples and are arranged in a circumferential array along the central axis of the linkage shell.
[0010] Preferably, the outer side of the separator has multiple receiving holes, which are arranged in a circular array along the central axis of the separator.
[0011] Preferably, the central axis of the separator and the carrier plate coincides with the central axis of the fixed shaft.
[0012] The liquid filling machine proposed in this utility model has the following advantages: During operation, the material inside the mixing tank can be fed into the linkage shell through the conveying pipe. By driving the rotating column to rotate intermittently, the liquid injection head and the separator can also rotate intermittently. With at least two operators, the filling and handover work can be carried out separately. The device can continuously perform filling work, and the rotation speed and dwell time of the rotating column can be adjusted automatically to ensure that the operators can cooperate with the device in a timely manner. The device assists the operators in the filling operation, improves the filling efficiency, enhances the close interaction between the operators and the equipment, and enables the timely detection of equipment problems, thereby reducing losses. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of the liquid filling machine proposed in this utility model;
[0014] Figure 2 This is a cross-sectional structural schematic diagram of the liquid filling machine proposed in this utility model;
[0015] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at point AA;
[0016] Figure 4 for Figure 2 Schematic diagram of the cross-sectional structure at point BB;
[0017] Figure 5 for Figure 2 A schematic diagram of the cross-sectional structure at point CC.
[0018] In the diagram: 1. Feeding tank; 2. Base; 3. Carrier plate; 4. Rotating column; 5. Divider frame; 6. Outer shell; 61. Linkage shell; 62. Through groove; 63. Flow hole; 64. Injection head; 7. Delivery pipe; 8. Mixing tank; 9. Fixed shaft. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Example 1: Refer to Figure 1-5 The liquid filling machine includes a feeding tank 1, which is connected to a filter tank and a storage tank in sequence through a pipe. The feeding tank sends the donkey-hide gelatin material to the storage tank for storage. The storage tank sends the material to the filter tank for filtration. The filter tank filters out the residue and other solid substances inside the material. Then, the filter tank sends the filtered material back to the feeding tank 1, through which the material can be sent to the next process.
[0021] A mixing tank 8 is connected to one side of the feeding tank 1 via a pipe. The mixing tank 8 can stir the material, ensuring uniform mixing. A fixed shaft 9 is fixedly installed at the lower end of the mixing tank 8, and a conveying pipe 7 is fixedly installed on one side of the lower end of the mixing tank 8. A filling mechanism is fixedly installed at the lower end of the conveying pipe 7, which can fill the material into empty glass bottles, completing the filling of the donkey-hide gelatin. A rotating column 4 is fixedly installed at the lower end of the filling mechanism, and a carrier plate 3 is fixedly installed on the outside of the rotating column 4. A separator 5 is fixedly installed on the upper surface of the carrier plate 3. The lower end of the rotating column 4 is rotatably mounted inside the base 2. A motor is installed inside the base 2, which can drive the rotating column 4 to rotate, and the rotation of the rotating column 4 can drive the filling mechanism to rotate. The lower end of the fixed shaft 9 movably passes through the filling mechanism and the rotating column 4 and is fixedly connected to the base 2. The positions of the base 1, the fixed shaft 9, and the mixing tank 8 are fixed.
[0022] The filling mechanism includes a housing 6, with the lower end of a conveying pipe 7 fixedly connected to the upper surface of the housing 6. A rotatable linkage shell 61 is rotatably mounted inside the housing 6, with its central axis coinciding with the central axis of a fixed shaft 9. The lower end of the linkage shell 61 is fixedly connected to the upper end of a rotating column 4. Rotation of the rotating column 4 drives the linkage shell 61 to rotate. The linkage shell 61 has a through groove 62 at its top and a flow hole 63 at its bottom, connected to the flow hole 63. The distance between the conveying pipe 7 and the fixed shaft 9 is equal to the distance between the through groove 62 and the fixed shaft 9. Material in the mixing tank 8 can flow down through the conveying pipe 7 and enter the linkage shell 61 through the through groove 62. Because the through groove 62 is an annular groove, even if the linkage shell 61 rotates continuously, material flowing down from the conveying pipe 7 can still enter the linkage shell 61 through the through groove 62. A liquid injection head 64 is fixedly installed at the bottom of the flow orifice 63. Multiple flow orifices 63 and liquid injection heads 64 are arranged in a circumferential array along the central axis of the linkage shell 61. The liquid injection head 64 can deliver the material that has entered the flow orifice 63 downwards. When an empty glass bottle is placed on the surface of the carrier plate 3, the material discharged from the liquid injection head 64 will be poured into the empty glass bottle.
[0023] The outer side of the divider 5 has multiple receiving holes, and the shape of the divider 5 is as shown in the attached figure. Figure 3As shown, the central axis of the separator 5 and the carrier plate 3 coincides with the central axis of the fixed shaft 9. The receiving holes are arranged in a circular array along the central axis of the separator 5. The receiving holes are located below the injection head 64 and the injection head 64 corresponds to each other. When the empty glass bottle is placed in the receiving hole, the injection head 64 can fill the glass bottle with the material.
[0024] There are at least two workers on both sides of carrier plate 3, according to the attached... Figure 3 As shown in the diagram, two workers stand on the left and right sides of the carrier plate 3, respectively. The worker on the left places the empty glass bottle on the upper left side of the carrier plate 3, ensuring the bottle fits into the receiving hole of the separator 5. A motor inside the base 2 drives the rotating column 4 to rotate intermittently clockwise. Each rotation of the rotating column 4 causes the separator 5 to rotate by the same angle, aligning the previous receiving hole with the next receiving hole. The injection head 64 also rotates intermittently in sync. When one injection head 64 reaches its leftmost position, it stops. Sufficient time will be allowed for staff to place the empty glass bottles into the leftmost receiving hole of the separator 5. Then, the injection head 64 will automatically open to fill the glass bottles with the material. The motor will then continue to drive the rotating column 4 to rotate clockwise. The next injection head 64 and receiving hole will rotate clockwise to the leftmost position, and the filling will continue in a cycle. The glass bottles filled with material will move to the rightmost position during the continuous rotation. The staff on the right can remove the filled glass bottles during the pauses of the rotating column 4 and hand them over to the staff on the capping machine side. The staff will then use the capping machine to seal the glass bottles.
[0025] This device can continuously perform filling operations. The rotation speed and dwell time of the rotating column are automatically adjustable, ensuring that workers can cooperate promptly in the filling process. This device assists workers in the filling operation, improving filling efficiency. Simultaneously, the coordinated operation between the device and the worker allows workers to promptly detect any abnormalities during operation, preventing errors that might occur in existing fully automated production equipment and minimizing losses.
[0026] Working principle: During operation, the material enters the feeding tank 1, which then feeds the material into the mixing tank 8 through a pipe. The mixing tank 8 agitates the material, and the material inside the mixing tank 8 is then fed into the linkage shell 61 through the conveying pipe 7. The motor is started, which drives the rotating column 4 to rotate intermittently. Each injection head 64 can be individually controlled, ensuring that the injection head 64 is opened when it reaches the designated position. After the operator places the empty glass bottle into the corresponding receiving hole below the injection head 64, the injection head 64 injects the material into the empty glass bottle. Then, the rotating column 4 continues to rotate, driving the next injection head 64 to rotate to the designated position to continue the filling process. Another operator removes the filled glass bottle from the carrier plate 3 and hands it over to the capping station for sealing.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A liquid filling machine, comprising a feeding tank (1), characterized in that, The feeding tank (1) is connected to a mixing tank (8) via a pipe on one side. A fixed shaft (9) is fixedly installed at the lower end of the mixing tank (8). A conveying pipe (7) is fixedly installed on one side of the lower end of the mixing tank (8). A filling mechanism is fixedly installed at the lower end of the conveying pipe (7). A rotating column (4) is fixedly installed at the lower end of the filling mechanism. A carrier plate (3) is fixedly installed on the outside of the rotating column (4). A separator (5) is fixedly installed on the upper surface of the carrier plate (3). The lower end of the rotating column (4) is rotatably disposed inside the base (2). The lower end of the fixed shaft (9) movably passes through the filling mechanism and the rotating column (4) and is fixedly connected to the base (2).
2. The liquid filling machine according to claim 1, characterized in that, The filling mechanism includes a housing (6), the lower end of the delivery pipe (7) is fixedly connected to the upper surface of the housing (6), and a linkage shell (61) is rotatably provided inside the housing (6). The linkage shell (61) has a through groove (62) at the top and a flow hole (63) at the bottom. The through groove (62) is connected to the flow hole (63), and an injection head (64) is fixedly installed at the bottom of the flow hole (63).
3. The liquid filling machine according to claim 2, characterized in that, The distance between the delivery pipe (7) and the fixed shaft (9) is equal to the distance between the through groove (62) and the fixed shaft (9).
4. The liquid filling machine according to claim 3, characterized in that, The central axis of the linkage shell (61) coincides with the central axis of the fixed shaft (9).
5. The liquid filling machine according to claim 4, characterized in that, Both the flow holes (63) and the injection head (64) are provided with multiple holes and are arranged in a circular array along the central axis of the linkage shell (61).
6. The liquid filling machine according to claim 1, characterized in that, The outer side of the partition (5) is provided with a plurality of receiving holes, which are arranged in a circular array along the central axis of the partition (5).
7. The liquid filling machine according to claim 1, characterized in that, The central axis of the separator (5) and the carrier plate (3) coincides with the central axis of the fixed shaft (9).