Intelligent hydrolytic hydrolysis integrated device
By designing anaerobic, hydrolysis, enzymatic, and sedimentation zones within the enzymatic hydrolysis device, and utilizing mixing, hydrolysis, and aeration mechanisms, the problems of uneven substrate-enzyme mixing and uneven oxygen distribution were solved, thereby achieving uniformity and improved efficiency in the enzymatic hydrolysis reaction.
Patent Information
- Application Number
- CN202423045612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In existing enzymatic hydrolysis devices, the substrate and enzyme are not mixed evenly, resulting in incomplete enzymatic hydrolysis. Uneven oxygen distribution affects the enzymatic hydrolysis rate, and the reaction system has poor heterogeneity.
An intelligent integrated hydrolysis and enzymatic hydrolysis device was designed, comprising an anaerobic zone, a hydrolysis zone, an enzymatic hydrolysis zone, and a sedimentation zone. It employs a mixing mechanism, a hydrolysis mechanism, and an aeration device. Components such as a mixing rod, spiral blades, and water distribution pipes are used to achieve uniform mixing of substrate and enzyme and sufficient oxygen supply. Combined with regulating and diverting components, it ensures uniform flow of reactants in each zone.
This method achieves uniform mixing of substrate and enzyme, avoids precipitation, improves the uniformity and rate of enzymatic hydrolysis, ensures sufficient oxygen supply, and enhances enzymatic hydrolysis efficiency.
Smart Images
Figure CN223620395U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enzymatic hydrolysis technology, specifically to an intelligent integrated hydrolysis and enzymatic hydrolysis device. Background Technology
[0002] An enzymatic hydrolysis device is a device used to carry out enzymatic hydrolysis reactions. It utilizes the catalytic action of enzymes to break down large molecules into smaller molecules. An enzymatic hydrolysis device is a device that provides suitable conditions for this enzymatic catalytic reaction. By controlling factors such as temperature, pH value, and stirring speed, it enables enzymes to function efficiently and decompose substrates (such as proteins and polysaccharides) into products.
[0003] When enzymatic hydrolysis is performed, it involves multiple processes such as mixing and stirring, hydrolysis, enzymatic hydrolysis, and precipitation. Mixing and stirring refers to thoroughly mixing the substrate and enzyme in the reaction vessel to ensure that the enzyme and substrate molecules have more contact opportunities, thereby improving the rate and efficiency of the enzymatic hydrolysis reaction. However, during the mixing and stirring process in the enzymatic hydrolysis device, due to the precipitation characteristics of the substrate, the substrate and enzyme are still unevenly distributed in the water after mixing. This results in excessively high local substrate concentrations, leading to incomplete enzymatic hydrolysis and affecting the uniformity of the entire reaction system.
[0004] During hydrolysis and enzymatic hydrolysis, the oxygen aeration rate is crucial. After oxygen is added to the aeration device, the oxygen concentration is high near the aeration port, while the oxygen content is insufficient in areas further away. This uneven oxygen distribution throughout the enzymatic hydrolysis container affects the hydrolysis and enzymatic hydrolysis rate.
[0005] In summary, there is a current need for an enzymatic hydrolysis device that can provide intelligent micro-oxygen fully mixed enzymatic hydrolysis. Utility Model Content
[0006] To address the shortcomings of existing technologies, this invention provides an integrated intelligent hydrolysis and enzymatic hydrolysis device, which solves the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] An intelligent integrated hydrolysis and enzymatic hydrolysis device includes an enzymatic hydrolysis box. The enzymatic hydrolysis box has a partition plate in the middle, which divides the interior of the enzymatic hydrolysis box into an anaerobic zone, a hydrolysis zone, an enzymatic hydrolysis zone, and a sedimentation zone. The anaerobic zone has a mixing mechanism in the middle, the hydrolysis zone has a hydrolysis mechanism in the middle, and the enzymatic hydrolysis zone has an aeration device in the middle. The aeration device has an air inlet pipe in the middle, which extends to the top of the enzymatic hydrolysis box.
[0009] The mixing mechanism includes a mixing rod, mixing blades, and spiral blades. The mixing rod is located in the middle of the anaerobic zone. Two sets of mixing blades are spaced apart at the bottom of the mixing rod. The mixing blades are arranged in a ring. Spiral blades are provided between the mixing blades. A diversion component is provided on the side of the anaerobic zone. An adjustment component is provided on the top of the mixing rod.
[0010] The anaerobic zone is equipped with a collection tray at the top, which is connected to the hydrolysis zone. A conical collection groove is provided at the bottom of the collection tray.
[0011] Furthermore, the top of the enzymatic hydrolysis box is equipped with a feeding nozzle, which is correspondingly set with the anaerobic zone, hydrolysis zone, enzymatic hydrolysis zone and sedimentation zone. The side of the enzymatic hydrolysis box is equipped with a water inlet pipe that extends into the anaerobic zone. The side of the enzymatic hydrolysis box away from the water inlet pipe is equipped with a water outlet pipe that is connected to the sedimentation zone. A second water transfer pipe is provided between the enzymatic hydrolysis zones, a first water transfer pipe is provided between the enzymatic hydrolysis zone and the hydrolysis zone, and a third water transfer pipe is provided between the enzymatic hydrolysis zone and the sedimentation zone.
[0012] Furthermore, the adjustment assembly includes an adjustment box, an electric push rod, a mounting box, and a motor. The adjustment box is located on the top surface of the enzymatic hydrolysis box. The electric push rod is located inside the adjustment box. The mounting box is located at the top of the electric push rod. The motor is located in the middle of the mounting box. The output end of the motor is connected to the top of the mixing rod.
[0013] Furthermore, the diversion component includes a support block and a baffle block. One end of the support block is fixedly connected to the partition plate, and the end of the support block facing away from the partition plate is provided with a baffle block. The baffle block is rhomboid in shape, and multiple sets of support blocks and baffle blocks are vertically spaced within the anaerobic zone.
[0014] Furthermore, the hydrolysis mechanism includes a second motor, a movable rod, a movable disc, and a water distribution pipe. The second motor is located on the top surface of the enzymatic hydrolysis box. The output end of the second motor is provided with a movable rod, the bottom end of the movable rod is provided with a movable disc, the top surface of the edge of the movable disc is provided with a water distribution pipe, the side of the water distribution pipe is provided with a water outlet, and multiple sets of water outlets are distributed in a mirror image at intervals. The top of the water distribution pipe is provided with a water inlet assembly.
[0015] Furthermore, the water inlet assembly includes a water transfer ring box, a water inlet ring box, and a hydrolysis tube. The hydrolysis tube is connected to the collection groove, and the end of the hydrolysis tube is provided with a water inlet ring box. The water inlet ring box is fixedly connected to the enzymatic hydrolysis box. The water transfer ring box is fitted inside the water inlet ring box and is fixedly connected to the movable rod. The side of the water transfer ring box has a water inlet that is connected to the inside of the water inlet ring box. The bottom surface of the water transfer ring box is connected to the top of the water distribution pipe.
[0016] Furthermore, a mud hopper is provided at the bottom of the sedimentation zone, and a mud discharge pipe is provided in the middle of the mud hopper.
[0017] This invention provides an integrated intelligent hydrolysis and enzymatic hydrolysis device. Compared with the prior art, it has the following advantages:
[0018] The conical collection groove at the bottom of the collection plate, in conjunction with the spiral blades, allows the uniformly mixed mixture to circulate continuously and enter the hydrolysis zone through the collection groove. This prevents substrate precipitation and uneven distribution of substrate and enzyme, thus avoiding the impact of uneven enzyme distribution on the uniformity of the entire reaction system. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 A schematic diagram of the intelligent hydrolysis and enzymatic hydrolysis integrated device of this utility model is shown;
[0021] Figure 2 This diagram shows a side view of the overall structure of the present invention.
[0022] Figure 3 A schematic diagram of the hybrid mechanism of this utility model is shown;
[0023] Figure 4 A schematic diagram of the hydrolysis mechanism of this utility model is shown;
[0024] The diagram shows: 1. Enzyme hydrolysis box; 11. Divider plate; 12. Inlet pipe; 13. Outlet pipe; 14. Feed nozzle; 15. Water transfer pipe one; 16. Water transfer pipe two; 17. Water transfer pipe three; 2. Mixing mechanism; 21. Mixing rod; 22. Mixing blade; 23. Spiral blade; 24. Adjustment box; 25. Electric actuator; 26. Mounting box; 27. Motor one; 28. Support block; 29. Turbulence block; 3. Hydrolysis mechanism; 31. Motor two; 32. Movable rod; 33. Movable disc; 34. Water distribution pipe; 35. Outlet nozzle; 36. Water transfer ring box; 37. Inlet ring box; 38. Hydrolysis pipe; 4. Aeration device; 41. Air inlet pipe; 5. Sludge hopper; 51. Sludge discharge pipe; 6. Concentration disc. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1
[0026] To address the technical problems in the background section, the following intelligent integrated hydrolysis and enzymatic hydrolysis device is provided:
[0027] Combination Figures 1-4 As shown, the intelligent hydrolysis and enzymatic hydrolysis integrated device provided by this utility model includes an enzymatic hydrolysis box 1. The enzymatic hydrolysis box 1 is provided with a partition plate 11 in the middle. The partition plate 11 divides the interior of the enzymatic hydrolysis box 1 into an anaerobic zone, a hydrolysis zone, an enzymatic hydrolysis zone and a sedimentation zone with different functions. The anaerobic zone is provided with a mixing mechanism 2 for mixing substrate and enzyme in the middle. The hydrolysis zone is provided with a hydrolysis mechanism 3 for assisting in hydrolyzing the substrate in the middle. The enzymatic hydrolysis zone is provided with an aeration device 4 in the middle. The aeration device 4 is provided with an air inlet pipe 41 in the middle. The air inlet pipe 41 extends to the top of the enzymatic hydrolysis box 1. The aeration device 4 can cooperate with the air inlet pipe 41 to send air into the aeration zone to ensure sufficient oxygen in the enzymatic hydrolysis process. The sedimentation zone is provided with a mud hopper 5 at the bottom. The mud hopper 5 is provided with a mud discharge pipe 51 in the middle.
[0028] The functions of the anaerobic zone, hydrolysis zone, enzymatic hydrolysis zone, and precipitation zone are as follows:
[0029] Anaerobic zone: Under the action of mixing mechanism 2, the substrate and enzyme are fully mixed. Under the action of special bacterial agent, the large organic molecules are broken down into small organic molecules. The reaction conditions are controlled to prevent hydrogen and methanogenesis reactions.
[0030] Hydrolysis zone: It can decompose long-chain polymers such as polysaccharides, fats, and proteins into easily soluble organic compounds, such as small organic molecules alcohols or acids. It can also break down some heterocyclic organic compounds into biodegradable organic molecules.
[0031] Enzymatic hydrolysis zone: Under the action of aeration and special bacterial agents, malodorous substances in the water are further removed, the content of water-soluble small molecules in the effluent is further increased, and the plant nutrition of integrated crop and aquaculture is guaranteed.
[0032] Sedimentation zone: Removes small amounts of metabolic waste and excess sludge to ensure that the effluent does not clog irrigation pipes;
[0033] As an improvement to the above scheme, the mixing mechanism 2 includes a mixing rod 21, mixing blades 22, and a spiral blade 23. The mixing rod 21 is located in the middle of the anaerobic zone. Two sets of mixing blades 22 are spaced apart at the bottom of the mixing rod 21. The mixing blades 22 can agitate the mixture of substrate and enzyme in the anaerobic zone, ensuring thorough mixing of the substrate and enzyme. The mixing blades 22 are arranged in a ring, and the spiral blades 23 are located between the mixing blades 22. The spiral blades 23 can drive the mixture to circulate within the anaerobic zone, further improving the uniformity of enzyme distribution in the substrate. A diversion component is provided on the side of the anaerobic zone to divert the enzyme. The flow assembly can improve the mixing effect of the mixing blade 22 on the mixture. The top of the mixing rod 21 is equipped with an adjustment component, and the top of the anaerobic zone is equipped with a collection disk 6. The collection disk 6 is connected to the hydrolysis zone. The bottom of the collection disk 6 is provided with a conical collection groove. The conical collection groove can cooperate with the spiral blade 23 to allow the uniformly mixed mixture to enter the hydrolysis zone through the collection groove during the continuous circulation process. In this way, substrate precipitation can be avoided, which would cause uneven distribution of substrate and enzyme. Uneven enzyme distribution can be avoided, which would affect the uniformity of the entire reaction system.
[0034] In this embodiment, the top of the enzymatic hydrolysis tank 1 is provided with a feeding nozzle 14, which is correspondingly arranged with the anaerobic zone, hydrolysis zone, enzymatic hydrolysis zone and sedimentation zone. The side of the enzymatic hydrolysis tank 1 is provided with a water inlet pipe 12, which extends into the anaerobic zone. The side of the enzymatic hydrolysis tank 1 away from the water inlet pipe 12 is provided with a water outlet pipe 13, which is connected to the sedimentation zone. A second water transfer pipe 16 is provided between the enzymatic hydrolysis zones, a first water transfer pipe 15 is provided between the enzymatic hydrolysis zone and the hydrolysis zone, and a third water transfer pipe 17 is provided between the enzymatic hydrolysis zone and the sedimentation zone. The arrangement of the first water transfer pipe 15, the second water transfer pipe 16 and the third water transfer pipe 17 can ensure that the mixture can flow between the enzymatic hydrolysis zone and the hydrolysis zone and the sedimentation zone. At the same time, the oxygen entering the hydrolysis zone through the aeration device can form an intelligent flowing micro-oxygen environment with the flow of the mixed raw materials.
[0035] In this embodiment, the adjustment assembly includes an adjustment box 24, an electric actuator 25, a mounting box 26, and a motor 27. The adjustment box 24 is located on the top surface of the enzymatic hydrolysis box 1. The electric actuator 25 is located inside the adjustment box 24. The electric actuator 25 can drive the mounting box 26 and the motor 27 to rise and fall, thereby changing the height of the mixing rod 21 inside the anaerobic zone and improving the mixing effect of the mixing blade 22 on the mixture. The mounting box 26 is located at the top of the electric actuator 25. The motor 27 is located in the middle of the mounting box 26. The output end of the motor 27 is connected to the top of the mixing rod 21. The motor 27 is used to provide power for the rotation of the mixing rod 21.
[0036] As an improvement to the above scheme, the diversion component includes a support block 28 and a turbulence block 29. One end of the support block 28 is fixedly connected to the partition plate 11, and the end of the support block 28 facing away from the partition plate 11 is provided with a turbulence block 29. The turbulence block 29 is rhomboid in shape. Multiple sets of support blocks 28 and turbulence blocks 29 are vertically spaced inside the anaerobic zone. The multiple sets of vertically distributed rhomboids can divert and disperse the mixture when it flows, thereby accelerating the mixing efficiency of the substrate and enzyme. Example 2
[0037] like Figures 2-4 As shown, based on the above embodiments, this embodiment further provides the following:
[0038] To enable the mixture of substrate and enzyme to hydrolyze more efficiently, the following design is provided in this embodiment:
[0039] The hydrolysis mechanism 3 includes a second motor 31, a movable rod 32, a movable disc 33, and a water distribution pipe 34. The second motor 31 is located on the top surface of the enzymatic hydrolysis box 1. The output end of the second motor 31 is equipped with the movable rod 32, which can drive the movable rod 32 to rotate. The bottom end of the movable rod 32 is equipped with the movable disc 33. The top surface of the side of the movable disc 33 is equipped with the water distribution pipe 34. The side of the water distribution pipe 34 is equipped with a water outlet 35, which can discharge the mixture into the hydrolysis zone. There are multiple sets of water outlets 35 arranged in a mirror image at intervals. Multiple sets of water outlets 35 can more disperse the mixture into the hydrolysis zone for hydrolysis. At the same time, the rotating water distribution pipe 34 can agitate the mixture in the hydrolysis zone to a certain extent, making the hydrolysis effect of the mixture more uniform. The top of the water distribution pipe 34 is equipped with a water inlet component.
[0040] As an improvement to the above solution, the water inlet assembly includes a water transfer annular box 36, a water inlet annular box 37, and a hydrolysis tube 38. The hydrolysis tube 38 is connected to the collection groove and can deliver the mixture in the anaerobic zone into the water inlet annular box 37. The end of the hydrolysis tube 38 is provided with the water inlet annular box 37, which is fixedly connected to the enzymatic hydrolysis box 1. The water transfer annular box 36 is fitted inside the water inlet annular box 37 and is fixedly connected to the movable rod 32. The side of the water transfer annular box 36 has a water inlet, which is connected to the water transfer annular box 36. 6. Internally connected, the bottom surface of the water-transferring annular box 36 is connected to the top of the water distribution pipe 34. Through the water inlet opened on the side of the water-transferring annular box 36, when the water-transferring annular box 36 rotates, the mixture in the water inlet annular box 37 can smoothly enter the water distribution pipe 34 through the water-transferring annular box 36. During this process, the position of the water distribution pipe 34 changes continuously in the hydrolysis zone, and the mixture is discharged with the help of multiple water outlets 35, so that the mixture can enter the hydrolysis zone evenly and continuously, reducing the impact of the mixture entering the hydrolysis zone at different times on the hydrolysis uniformity of the hydrolysis zone.
Claims
1. An intelligent integrated hydrolysis and enzymatic hydrolysis device, characterized in that: The enzymatic hydrolysis box (1) is provided with a partition plate (11) in the middle of the enzymatic hydrolysis box (1). The partition plate (11) divides the interior of the enzymatic hydrolysis box (1) into an anaerobic zone, a hydrolysis zone, an enzymatic hydrolysis zone and a sedimentation zone. A mixing mechanism (2) is provided in the middle of the anaerobic zone. A hydrolysis mechanism (3) is provided in the middle of the hydrolysis zone. An aeration device (4) is provided in the middle of the enzymatic hydrolysis zone. An air inlet pipe (41) is provided in the middle of the aeration device (4). The air inlet pipe (41) extends through to the top of the enzymatic hydrolysis box (1). The mixing mechanism (2) includes a mixing rod (21), mixing blades (22) and a spiral blade (23). The mixing rod (21) is located in the middle of the anaerobic zone. Two sets of mixing blades (22) are spaced apart at the bottom of the mixing rod (21). The mixing blades (22) are arranged in a ring. A spiral blade (23) is provided between the mixing blades (22). A diversion component is provided on the side of the anaerobic zone. An adjustment component is provided on the top of the mixing rod (21). The anaerobic zone is provided with a collection plate (6) at the top, which is connected to the hydrolysis zone. A conical collection groove is provided at the bottom of the collection plate (6).
2. The intelligent hydrolysis and enzymatic hydrolysis integrated device according to claim 1, characterized in that: The top of the enzymatic hydrolysis box (1) is provided with a feeding nozzle (14), which is corresponding to the anaerobic zone, hydrolysis zone, enzymatic hydrolysis zone and sedimentation zone. The side of the enzymatic hydrolysis box (1) is provided with a water inlet pipe (12), which extends into the anaerobic zone. The side of the enzymatic hydrolysis box (1) away from the water inlet pipe (12) is provided with a water outlet pipe (13), which is connected to the sedimentation zone. A second water transfer pipe (16) is provided between the enzymatic hydrolysis zones, a first water transfer pipe (15) is provided between the enzymatic hydrolysis zone and the hydrolysis zone, and a third water transfer pipe (17) is provided between the enzymatic hydrolysis zone and the sedimentation zone.
3. The intelligent integrated hydrolysis and enzymatic hydrolysis device according to claim 1, characterized in that: The adjustment assembly includes an adjustment box (24), an electric push rod (25), a mounting box (26), and a motor (27). The adjustment box (24) is located on the top surface of the enzymatic hydrolysis box (1). The electric push rod (25) is located inside the adjustment box (24). The mounting box (26) is located at the top of the electric push rod (25). The motor (27) is located in the middle of the mounting box (26). The output end of the motor (27) is connected to the top of the mixing rod (21).
4. The intelligent integrated hydrolysis and enzymatic hydrolysis device according to claim 1, characterized in that: The diversion component includes a support block (28) and a turbulence block (29). One end of the support block (28) is fixedly connected to the partition plate (11). The end of the support block (28) facing away from the partition plate (11) is provided with a turbulence block (29). The turbulence block (29) is rhomboid. Multiple sets of the support block (28) and the turbulence block (29) are vertically spaced inside the anaerobic zone.
5. The intelligent integrated hydrolysis and enzymatic hydrolysis device according to claim 4, characterized in that: The hydrolysis mechanism (3) includes a second motor (31), a movable rod (32), a movable disc (33), and a water distribution pipe (34). The second motor (31) is located on the top surface of the enzymatic hydrolysis box (1). The output end of the second motor (31) is provided with a movable rod (32). The bottom end of the movable rod (32) is provided with a movable disc (33). The top surface of the side of the movable disc (33) is provided with a water distribution pipe (34). The side of the water distribution pipe (34) is provided with a water outlet (35). The water outlets (35) are distributed in multiple sets in a mirror image at intervals. The top of the water distribution pipe (34) is provided with a water inlet assembly.
6. The intelligent integrated hydrolysis and enzymatic hydrolysis device according to claim 5, characterized in that: The water inlet assembly includes a water transfer ring box (36), a water inlet ring box (37), and a hydrolysis tube (38). The hydrolysis tube (38) is connected to the collection groove. The end of the hydrolysis tube (38) is provided with a water inlet ring box (37). The water inlet ring box (37) is fixedly connected to the enzymatic hydrolysis box (1). The water transfer ring box (36) is fitted inside the water inlet ring box (37). The water transfer ring box (36) is fixedly connected to the movable rod (32). The side of the water transfer ring box (36) is provided with a water inlet. The water inlet is connected to the inside of the water inlet ring box (37). The bottom surface of the water transfer ring box (36) is connected to the top of the water distribution pipe (34).
7. The intelligent integrated hydrolysis and enzymatic hydrolysis device according to claim 1, characterized in that: The sedimentation zone is provided with a mud hopper (5) at the bottom and a mud discharge pipe (51) in the middle of the mud hopper (5).