Energy-saving and environment-friendly cotton carding equipment

Abstract

The utility model provides energy-saving and environment-friendly cotton carding equipment, belongs to the technical field of textile, and aims to solve the problems that according to existing energy-saving and environment-friendly cotton carding equipment, doffers are cleaned mainly through cleaning roller brushes, but the cleaning roller brushes need to be frequently detached and cleaned, and time and labor are wasted during detaching and cleaning. Comprising a carding machine body; the pre-carding mechanism is mounted in the carding machine main body; the cylinder main body is mounted in the carding machine main body; the cover plate main body is mounted in the carding machine main body; the doffer main body is mounted in the carding machine main body; the cleaning roller brush is mounted in the carding machine main body; the cleaning assembly is arranged in the carding machine main body; the collecting assembly is arranged in the carding machine main body. The device has the advantages of convenience in cleaning and use, centralized treatment and the like.

Description

Technical Field

[0001] This utility model belongs to the field of textile technology, and more specifically, it relates to an energy-saving and environmentally friendly carding equipment. Background Technology

[0002] In the textile industry, carding equipment is needed to remove impurities and short fibers from raw cotton, while simultaneously combing the cotton fibers into a uniform, loose single-fiber state, providing high-quality raw materials for subsequent spinning and other processes. With the advancement of technology, energy-saving and environmentally friendly carding equipment is widely used in the textile industry. Most existing energy-saving and environmentally friendly carding equipment adopts advanced electrical control systems and drive technologies to reduce motor energy consumption. It is mainly divided into a pre-carding section, a main carding section, and a sliver forming section. The pre-carding section includes components such as licker-in rollers and feed rollers, which are mainly responsible for the preliminary carding and impurity removal of cotton fibers. The main carding section mainly consists of components such as cylinders, doffers, and flats, which comb the cotton fibers into a single-fiber state through high-speed rotation and mutual friction. The sliver forming section mainly includes components such as stripping rollers and transfer rollers, which are responsible for aggregating the carded cotton fibers into cotton slivers of a certain specification and storing them in cotton cans.

[0003] Existing application number CN201520241419.6 discloses an energy-saving carding machine. The machine frame has an air inlet at the lower front end, an adjusting plate installed at the air inlet, an arc-shaped guide plate installed inside the frame, a strip-shaped suction port located at the rear of the frame, and the strip-shaped suction port connected to a negative pressure pipe at the rear of the frame. A bracket is fixed to the front end of the frame, and a feeding roller is suspended from the bracket at the front end of the frame. A licker-in roller, cylinder, and doffer are sequentially installed above the frame. The licker-in roller consists of a shaft and a comb head fixed to the shaft. The comb needles are fixed to mounting holes on the comb head by bolts. A cover plate is positioned above the cylinder, and a dust hood is positioned above the doffer, with an electrostatic plate installed on the dust hood. The cotton spool is located at the rear of the frame. This energy-saving carding machine is not only energy-efficient but also has a simple structure, reducing costs and improving product quality.

[0004] Based on the above, existing energy-saving and environmentally friendly carding equipment mainly cleans the doffer by using cleaning rollers to avoid excessive fiber, impurities and residues adhering to the doffer, ensuring that the doffer surface is clean so that fibers can be collected and processed more effectively in subsequent work. However, after a period of use, the cleaning rollers will also be covered with fibers and impurities, requiring frequent disassembly and cleaning. Disassembly and cleaning is time-consuming and laborious, affecting carding efficiency. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides an energy-saving and environmentally friendly carding equipment. This addresses the issue that existing energy-saving and environmentally friendly carding equipment primarily uses cleaning rollers to clean the doffer, preventing excessive fiber, impurities, and residue buildup and ensuring a clean doffer surface for more efficient fiber collection and processing in subsequent operations. However, after a period of use, the cleaning rollers also accumulate fibers and impurities, requiring frequent disassembly and cleaning, which is time-consuming and labor-intensive, impacting carding efficiency.

[0006] The purpose and effectiveness of this energy-saving and environmentally friendly carding equipment are achieved by the following specific technical means:

[0007] An energy-saving and environmentally friendly carding machine includes a carding machine body;

[0008] The pre-combing mechanism is installed inside the main body of the carding machine;

[0009] The cylinder body is installed inside the carding machine body;

[0010] A cover plate body, which is installed inside the carding machine body;

[0011] Doffer body, the doffer body being installed inside the carding machine body;

[0012] A cleaning roller brush is installed inside the main body of the carding machine;

[0013] A cleaning component, wherein the cleaning component is disposed inside the main body of the carding machine;

[0014] A collection component is disposed inside the main body of the carding machine.

[0015] Furthermore, the cleaning component includes:

[0016] The first rotating shaft is fixedly installed inside the doffer body;

[0017] The first sprocket is fixedly mounted on one end of the first shaft.

[0018] Furthermore, the cleaning component also includes:

[0019] The second rotating shaft is rotatably connected inside the main body of the carding machine, and the second rotating shaft is fixedly installed inside the cleaning roller brush;

[0020] The second sprocket is fixedly installed at one end of the second shaft, and the second sprocket and the first sprocket are connected together by a chain.

[0021] Furthermore, the cleaning component also includes:

[0022] A processing box, which is fixedly installed inside the main body of the carding machine;

[0023] Guide pillars, wherein multiple sets of guide pillars are provided, and multiple sets of guide pillars are fixedly installed inside the processing box;

[0024] The cleaning needle is provided in multiple sets, and the multiple sets of cleaning needles are slidably connected inside multiple sets of guide posts;

[0025] A transmission plate, which is fixedly installed on the top of multiple sets of cleaning needles.

[0026] Furthermore, the cleaning component also includes:

[0027] The transmission cam is provided in two sets, and the two sets of transmission cams are fixedly installed at both ends of the second rotating shaft.

[0028] The connecting rods are provided in two sets. One end of each set of connecting rods is hinged to the outside of the two sets of transmission cams, and the other end of each set of connecting rods is hinged to both ends of the transmission plate.

[0029] Furthermore, the collection component includes:

[0030] A vent pipe, which is fixedly installed on the upper part of the processing box;

[0031] The nozzle is fixedly installed inside the vent pipe.

[0032] Furthermore, the collection component also includes:

[0033] A connecting slot is provided at the bottom of the processing box;

[0034] A collection box is slidably connected inside the main body of the carding machine.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] Firstly, this invention features a cleaning assembly. The rotation of the doffer body causes the first sprocket to rotate, which in turn drives the second sprocket via a chain. This, in turn, causes the second rotating shaft to rotate the cleaning roller brush, cleaning and scrubbing the surface of the doffer body. Furthermore, the second rotating shaft also drives the transmission cam to rotate, causing the cleaning needles to reciprocate and comb the cleaning roller brush. This significantly improves the cleaning efficiency of the cleaning roller brush, effectively extends its maintenance cycle, and reduces the need for disassembly and replacement. Moreover, the rotation of the doffer body drives multiple sets of parts, effectively reducing the number of motors and thus reducing energy consumption, making the equipment more energy-efficient and environmentally friendly.

[0037] Secondly, this invention has a collection component. The cleaning needle moves into the guide column, and the guide column scrapes the impurities carried on the surface of the cleaning needle into the processing box. At the same time, the air nozzle blows air into the collection box through the connecting groove for centralized collection and storage, which greatly improves the processing efficiency of impurities and effectively avoids impurities flying around and polluting the environment.

[0038] This invention has the advantages of easy cleaning, convenient use, and centralized processing, which greatly improves the cleaning efficiency of the cleaning roller brush, facilitates the centralized collection and storage of impurities combed off, and makes the equipment more energy-efficient and environmentally friendly. Attached Figure Description

[0039] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0040] Figure 2 This is a schematic diagram of the main structure of the doffer of this utility model.

[0041] Figure 3 This is a schematic diagram of the cleaning roller brush structure of this utility model.

[0042] Figure 4 This is a schematic diagram of the cleaning roller brush structure of this utility model.

[0043] Figure 5 This is a schematic diagram of the transmission plate structure of this utility model.

[0044] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0045] 1. Carding machine body; 2. Pre-carding mechanism; 3. Cylinder body; 4. Flat plate body; 5. Doffer body; 501. First rotating shaft; 502. First sprocket; 6. Cleaning roller brush; 601. Second rotating shaft; 602. Second sprocket; 603. Transmission cam; 7. Processing box; 701. Air pipe; 7011. Air nozzle; 702. Connecting groove; 703. Guide column; 8. Transmission plate; 801. Connecting rod; 802. Cleaning needle; 9. Collection box. Detailed Implementation

[0046] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0047] Example 1:

[0048] As attached Figure 1 To be continued Figure 5 As shown:

[0049] This utility model provides an energy-saving and environmentally friendly carding equipment, including a carding machine body 1;

[0050] Pre-combing mechanism 2 is installed inside the main body 1 of the carding machine;

[0051] Cylinder body 3 is installed inside the carding machine body 1;

[0052] Cover plate body 4, which is installed inside the carding machine body 1;

[0053] Doffer body 5 is installed inside the carding machine body 1;

[0054] Cleaning roller brush 6 is installed inside the main body 1 of the carding machine;

[0055] The cleaning component is located inside the main body 1 of the carding machine.

[0056] The cleanup components include:

[0057] The first rotating shaft 501 is fixedly installed inside the doffer body 5;

[0058] The first sprocket 502 is fixedly installed at one end of the first rotating shaft 501. Its function is to drive the carding machine body 1 to rotate the doffer body 5, which in turn drives the first rotating shaft 501 to rotate, and the first rotating shaft 501 drives the first sprocket 502 to rotate.

[0059] The cleanup component also includes:

[0060] The second rotating shaft 601 is rotatably connected inside the carding machine body 1, and the second rotating shaft 601 is fixedly installed inside the cleaning roller brush 6;

[0061] The second sprocket 602 is fixedly installed at one end of the second rotating shaft 601. The second sprocket 602 and the first sprocket 502 are connected together by a chain. Its function is that the rotation of the first sprocket 502 drives the second sprocket 602 to rotate through the chain, the second sprocket 602 drives the second rotating shaft 601 to rotate, and the second rotating shaft 601 drives the cleaning roller brush 6 to rotate, so that the cleaning roller brush 6 can clean and scrub the surface of the doffer body 5.

[0062] The cleanup component also includes:

[0063] Processing box 7 is fixedly installed inside the carding machine body 1;

[0064] Guide pillar 703, multiple sets of guide pillar 703 are provided, and multiple sets of guide pillar 703 are fixedly installed inside the processing box 7;

[0065] Cleaning needle 802, multiple sets of cleaning needle 802 are provided, and multiple sets of cleaning needle 802 are slidably connected inside multiple sets of guide posts 703;

[0066] The transmission plate 8 is fixedly installed on the top of multiple cleaning needles 802; its function is to push the transmission plate 8, which in turn drives the cleaning needles 802 to slide inside the guide post 703.

[0067] The cleanup component also includes:

[0068] The transmission cam 603 is provided in two sets, and the two sets of transmission cams 603 are fixedly installed at both ends of the second rotating shaft 601.

[0069] The connecting rod 801 is provided in two sets. One end of the two sets of connecting rods 801 is hinged to the outside of the two sets of transmission cams 603, and the other end of the two sets of connecting rods 801 is hinged to both ends of the transmission plate 8. Its function is that the rotation of the second rotating shaft 601 drives the transmission cam 603 to rotate, the transmission cam 603 drives the connecting rod 801 to swing, and the connecting rod 801 drives the transmission plate 8 to move.

[0070] The specific usage and function of this embodiment are as follows:

[0071] When it is necessary to clean the doffer body 5, the carding machine body 1 drives the doffer body 5 to rotate, the doffer body 5 drives the first rotating shaft 501 to rotate, the first rotating shaft 501 drives the first sprocket 502 to rotate, the rotation of the first sprocket 502 drives the second sprocket 602 to rotate via a chain, the second sprocket 602 drives the second rotating shaft 601 to rotate, the second rotating shaft 601 drives the cleaning roller brush 6 to rotate, and the rotation of the cleaning roller brush 6 cleans and washes the surface of the doffer body 5.

[0072] At the same time, the rotation of the second rotating shaft 601 drives the transmission cam 603 to rotate, the transmission cam 603 drives the connecting rod 801 to swing, the connecting rod 801 drives the transmission plate 8 to move, and the transmission plate 8 drives the cleaning needle 802 to slide back and forth inside the guide post 703. The guide post 703 plays a guiding and limiting role when the cleaning needle 802 moves. When the cleaning needle 802 moves to the position of the cleaning roller brush 6, the cleaning roller brush 6 rotates and combs the impurities into the cleaning needle 802, thus playing the cleaning role of the cleaning roller brush 6.

[0073] Example 2:

[0074] Based on Example 1, such as Figures 1 to 5 As shown, it also includes:

[0075] The collecting component is located inside the main body 1 of the carding machine.

[0076] The collection components include:

[0077] Ventilation pipe 701 is fixedly installed on the upper part of treatment box 7;

[0078] The air nozzle 7011 is fixedly installed inside the air pipe 701. Its function is to connect the air pipe 701 to the air pump inside the carding machine body 1 through the air pipe, and the air pump delivers gas through the air pipe 701 and sprays it out from the air nozzle 7011 into the processing box 7.

[0079] The collection components also include:

[0080] A connecting groove 702 is provided at the bottom of the processing box 7;

[0081] The collection box 9 is slidably connected inside the carding machine body 1; its function is to allow impurities inside the processing box 7 to fall into the collection box 9 through the connecting groove 702.

[0082] The specific usage and function of this embodiment are as follows:

[0083] When the cleaning needle 802 moves into the guide column 703, the guide column 703 pushes the impurities carried on the surface of the cleaning needle 802 into the processing box 7. The air pipe 701 is connected to the air pump inside the carding machine body 1 through the air pipe. The air pump delivers gas through the air pipe 701 and sprays it out from the air nozzle 7011 into the processing box 7. The impurities inside the processing box 7 are blown into the collection box 9 through the connecting groove 702 for centralized collection and storage. The collection box 9 can be pulled to remove the impurities from the carding machine body 1 for processing.

[0084] The following points should be noted in this article:

[0085] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0086] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0087] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. An energy-saving and environmentally friendly carding machine, characterized in that: This energy-saving and environmentally friendly carding equipment includes a carding machine body (1); a pre-carding mechanism (2) installed inside the carding machine body (1); a cylinder body (3) installed inside the carding machine body (1); a cover plate body (4) installed inside the carding machine body (1); a doffer body (5) installed inside the carding machine body (1); a cleaning roller brush (6) installed inside the carding machine body (1); a cleaning component installed inside the carding machine body (1); and a collection component installed inside the carding machine body (1).

2. The energy-saving and environmentally friendly carding equipment as described in claim 1, characterized in that: The cleaning assembly includes a first rotating shaft (501) and a first sprocket (502), wherein the first rotating shaft (501) is fixedly installed inside the doffer body (5); and the first sprocket (502) is fixedly installed at one end of the first rotating shaft (501).

3. The energy-saving and environmentally friendly carding equipment as described in claim 2, characterized in that: The cleaning assembly further includes: a second rotating shaft (601) and a second sprocket (602). The second rotating shaft (601) is rotatably connected inside the carding machine body (1) and is fixedly installed inside the cleaning roller brush (6). The second sprocket (602) is fixedly installed at one end of the second rotating shaft (601) and the second sprocket (602) and the first sprocket (502) are connected together by a chain.

4. The energy-saving and environmentally friendly carding equipment as described in claim 2, characterized in that: The cleaning assembly also includes: a processing box (7), guide posts (703), cleaning needles (802) and a transmission plate (8). The processing box (7) is fixedly installed inside the carding machine body (1). Multiple sets of guide posts (703) are provided, and multiple sets of guide posts (703) are fixedly installed inside the processing box (7). Multiple sets of cleaning needles (802) are provided, and multiple sets of cleaning needles (802) are slidably connected inside multiple sets of guide posts (703). The transmission plate (8) is fixedly installed on the top of multiple sets of cleaning needles (802).

5. The energy-saving and environmentally friendly carding equipment as described in claim 2, characterized in that: The cleaning assembly also includes: a transmission cam (603) and a connecting rod (801). The transmission cam (603) is provided in two sets, and the two sets of transmission cams (603) are fixedly installed at both ends of the second rotating shaft (601). The connecting rod (801) is provided in two sets, with one end of the two sets of connecting rods (801) hinged to the outside of the two sets of transmission cams (603), and the other end of the two sets of connecting rods (801) hinged to both ends of the transmission plate (8).

6. The energy-saving and environmentally friendly carding equipment as described in claim 1, characterized in that: The collection assembly includes a vent pipe (701) and a nozzle (7011), wherein the vent pipe (701) is fixedly installed on the upper part of the processing box (7); and the nozzle (7011) is fixedly installed inside the vent pipe (701).

7. The energy-saving and environmentally friendly carding equipment as described in claim 6, characterized in that: The collection component also includes a connecting groove (702) and a collection box (9), wherein the connecting groove (702) is located at the bottom of the processing box (7); and the collection box (9) is slidably connected inside the carding machine body (1).

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