Dye overflow groove structure of sizing and dyeing machine

Abstract

The utility model discloses a dye overflow groove structure of a sizing and dyeing machine, which comprises a groove body, and a water inlet and a water outlet which are arranged on the outer walls of the two sides of the groove body, and further comprises a mixing mechanism, the mixing mechanism comprises two bottom plates arranged on the outer wall of the bottom of the groove body, vertical frames are arranged on the outer walls of the tops of the two bottom plates, and the vertical frames are arranged on the outer walls of the tops of the two bottom plates. Side frames are connected to the outer walls of one sides of the two vertical frames, mounting blocks are arranged on the outer walls of one sides of the two side frames, limiting beads are arranged in the two mounting blocks, rotating folding rods are arranged in the two limiting beads, and a same connecting rod is mounted on the outer walls of one sides of the two rotating folding rods; and stirring blades are arranged on the circumferential outer wall of the connecting rod. The dye overflow groove structure of the sizing and dyeing machine has the technical effects that the mixing mode is optimized, the mixing effect is enhanced, and the dyeing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of processing technology, and in particular to a dye overflow tank structure for a dyeing machine. Background Technology

[0002] The dye overflow tank structure of a dyeing machine is a crucial component. Its design and performance directly affect the uniform distribution of dye and the dyeing effect. The main body is a container, typically rectangular in shape, used to hold and store dye. The tank material needs to be corrosion-resistant and high-temperature resistant to ensure long-term stability and safety. During the operation of the dyeing machine, dye flows into the overflow tank through the inlet. After a period of accumulation and mixing, it flows into the dye vat through the outlet. The dye overflow tank structure is a complex and important component. During use, the outflow rate and flow rate of dye need to be precisely controlled to ensure the uniformity and stability of the dyeing process.

[0003] Patent application number 201720578573.1 discloses an automatic control device for the dye overflow tank of a dyeing machine, including a tank body, an outlet, an inlet, and a control valve. The tank body is rectangular, and the outlet and the inlet are respectively horizontally arranged on the left and right walls of the tank body. Dye flows into the tank body through the inlet and into the dyeing vat through the outlet. The control valve is detachably installed at the end of the outlet.

[0004] However, the traditional dye overflow tank structure of the sizing dyeing machine is somewhat simple in terms of the mixing method of the internal dye, and it is contrary to the movement path of the greige fabric. The mixing structure is subject to greater resistance and cannot fully mix the dye liquor inside the overflow tank, thus failing to achieve the predetermined dyeing quality.

[0005] For example, the dye overflow tank structure of a traditional sizing dyeing machine generally requires the fabric to be dyed to enter the tank during the dyeing process, which conflicts with the stirring device set up inside the tank. Utility Model Content

[0006] This utility model discloses a dye overflow tank structure for a sizing and dyeing machine, aiming to solve the technical problem that the traditional dye overflow tank structure of the sizing and dyeing machine has a simple mixing method for the internal dyes, which is contrary to the movement path of the fabric. The mixing structure is subject to great resistance and cannot fully mix the dye liquor inside the overflow tank, thus failing to achieve the predetermined dyeing quality.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A dye overflow tank structure for a dyeing machine includes a tank body and an inlet and an outlet installed on the outer walls of both sides of the tank body, and further includes:

[0009] Mixing mechanism: The mixing mechanism includes two bottom plates disposed on the outer wall of the bottom of the tank. A vertical frame is installed on the top outer wall of each of the two bottom plates. A side frame is connected to one side outer wall of each of the two vertical frames. An installation block is disposed on one side outer wall of each of the two side frames. A limit bead is disposed inside each of the two installation blocks. A rotating folding rod is disposed inside each of the two limit bead. A common connecting rod is installed on one side outer wall of the two rotating folding rods. A stirring blade is disposed on the circumferential outer wall of the connecting rod.

[0010] Power mechanism: The power mechanism is mounted on the upright frame;

[0011] Linkage mechanism: The linkage mechanism is installed on the power mechanism.

[0012] In this solution, by setting two uprights at opposite corners of the tank and mounting blocks and limiting beads on the uprights, the limiting beads can control the movement of two internal rotating folding rods, which in turn drive the connecting rod and stirring blades to shake regularly, thereby achieving the stirring of the dye at the bottom of the tank. This not only allows for the uniform mixing of the dye inside the overflow tank, but also helps to avoid losses caused by the fabric running inside the tank being stirred into the mixing mechanism.

[0013] In a preferred embodiment, the linkage mechanism includes a transmission belt disposed on the outer wall of the driving roller and the driven roller, an annular slide rails are installed on the bottom outer wall of both top frames, a rotating arm is connected to the bottom outer wall of the top frame via a bearing, the bottom of the driving roller and the driven roller are respectively connected to the two rotating arms, a rotating lever is connected to one end of the rotating arm via a bearing, a moving block is connected to the top end of the rotating lever, and the moving block is slidably connected to the annular slide rail.

[0014] By using transmission belts set outside the circumference of the driving and driven rollers, the two rollers controlled by the motor can rotate at the same frequency, thereby driving two identical annular slide rails and two moving blocks to rotate. This allows two rotating folding rods connected to the moving blocks to drive the stirring blades to rotate, achieving a stirring effect.

[0015] In a preferred embodiment, a control gate is installed on one inner wall of the tank, and the control gate is located on the side of the tank near the water inlet.

[0016] By setting a control gate on the side of the tank near the inlet, the speed and flow rate of dye flowing into the tank can be controlled, thereby controlling the concentration of dye inside and out of the tank to ensure the uniformity and stability of dyeing.

[0017] As described above, a dye overflow tank structure for a dyeing machine includes a tank body and inlet and outlet ports installed on the outer walls of both sides of the tank body. It also includes: a mixing mechanism: the mixing mechanism includes two base plates disposed on the bottom outer wall of the tank body; each base plate has a support frame mounted on its top outer wall; each support frame has a side frame connected to one side outer wall; each side frame has a mounting block on one side outer wall; each mounting block has a limiting bead inside; each limiting bead has a rotating lever inside; a common connecting rod is installed on one side outer wall of each of the two rotating levers; and a stirring blade is provided on the circumferential outer wall of the connecting rod; a power mechanism: the power mechanism is disposed on the support frame; and a linkage mechanism: the linkage mechanism is disposed on the power mechanism. The dye overflow tank structure for a dyeing machine provided by this utility model has the technical effects of optimizing the mixing method, enhancing the mixing effect, and improving dyeing efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the dye overflow tank structure of a dyeing machine proposed in this utility model.

[0019] Figure 2 This is a top view of the partition structure of the dye overflow tank structure of a dyeing machine proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of the mixing mechanism of the dye overflow tank structure of a dyeing machine proposed in this utility model.

[0021] Figure 4 This is a schematic diagram of the rotating arm of a dye overflow tank structure for a dyeing machine proposed in this utility model.

[0022] In the attached diagram: 1. Tank; 2. Outlet; 3. Inlet; 4. Control gate; 5. Base plate; 6. Frame; 7. Top frame; 8. Motor; 9. Partition plate; 10. Drive roller; 11. Driven roller; 12. Circular slide rail; 13. Limiting bead; 14. Rotating lever; 15. Moving block; 16. Connecting rod; 17. Agitator blade; 18. Rotating arm; 19. Mounting block; 20. Side frame; 21. Circular hole. Detailed Implementation

[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0024] The dye overflow tank structure of the sizing and dyeing machine disclosed in this utility model is mainly applied to the traditional dye overflow tank structure of the sizing and dyeing machine. The mixing method of the internal dye is somewhat simple and contradicts the movement path of the greige fabric. The mixing structure is subject to greater resistance and cannot fully mix the dye liquor inside the overflow tank, thus failing to achieve the desired dyeing quality.

[0025] Reference Figure 2 and Figure 3 A dye overflow tank structure for a dyeing machine includes a tank body 1 and an inlet 3 and an outlet 2 installed on the outer walls of both sides of the tank body 1. It also includes a mixing mechanism: the mixing mechanism includes two bottom plates 5 set on the bottom outer wall of the tank body 1. A support frame 6 is installed on the top outer wall of each of the two bottom plates 5. A side frame 20 is connected to one side outer wall of each of the two support frames 6. An installation block 19 is set on one side outer wall of each of the two side frames 20. A limit bead 13 is set inside each of the two installation blocks 19. A rotating folding rod 14 is set inside each of the two limit beads 13. The same connecting rod 16 is installed on one side outer wall of the two rotating folding rods 14. A stirring blade 17 is set on the circumferential outer wall of the connecting rod 16.

[0026] Power mechanism: The power mechanism is mounted on the upright 6;

[0027] Linkage mechanism: The linkage mechanism is installed on the power mechanism.

[0028] Specifically, in this solution, by setting two uprights 6 at opposite corners of the tank 1 and mounting blocks 19 and limiting beads 13 on the uprights 6, the limiting beads 13 can control the movement of the two rotating folding rods 14 inside, which in turn drive the connecting rod 16 and the stirring blade 17 to shake regularly, thereby achieving the stirring of the dye at the bottom of the tank 1. This not only mixes the dye inside the overflow tank evenly, but also avoids to some extent the loss caused by the fabric running inside the tank 1 being stirred into the mixing mechanism.

[0029] Among them, the two uprights 6 are located at two opposite corners of the tank 1.

[0030] The inner wall of the tank 1 is provided with a partition 9. The partition 9 has vertical holes that are evenly distributed and two diagonally distributed circular holes 21 inside. The circular holes 21 are matched with the movement trajectory of the rotating folding rod 14.

[0031] Specifically, the partition 9 can prevent the cloth running inside the tank 1 from being stirred into the mixing mechanism, and the round hole 21 inside the partition 9 that matches the movement trajectory of the rotating lever 14 is used to avoid interfering with the operation of the mixing mechanism.

[0032] Reference Figure 1 and Figure 4 In a preferred embodiment, the power mechanism includes a top frame 7 mounted on the top outer wall of the upright 6, a motor 8 disposed on the bottom outer wall of the top frame 7, and an active roller 10 and a driven roller 11 disposed on the top outer walls of the two uprights 6 respectively, with one end of the output shaft of the motor 8 connected to the active roller 10.

[0033] It should be noted that in actual use, in order to optimize the mixing effect, the motor 8 can be periodically reversed to break the original regular shaking and further improve the mixing effect.

[0034] Reference Figure 1 and Figure 3 In a preferred embodiment, the linkage mechanism includes a transmission belt disposed on the outer wall of the driving roller 10 and the driven roller 11. An annular slide rail 12 is installed on the bottom outer wall of each of the two top frames 7. A rotating arm 18 is connected to the bottom outer wall of the two top frames 7 through a bearing. The bottom of the driving roller 10 and the driven roller 11 are respectively connected to the two rotating arms 18. A rotating lever 14 is connected to one end of the rotating arm 18 through a bearing. A moving block 15 is connected to the top of the rotating lever 14. The moving block 15 is slidably connected to the annular slide rail 12.

[0035] Specifically, by means of a transmission belt set outside the circumference of the driving roller 10 and the driven roller 11, the two rollers controlled by the motor 8 can rotate at the same frequency, thereby driving the two annular slide rails 12 and the two moving blocks 15 of the same specifications to rotate, so that the two rotating folding rods 14 connected to the moving blocks 15 can drive the stirring blades 17 to rotate, thereby achieving the stirring effect.

[0036] Reference Figure 1 and Figure 2 In a preferred embodiment, a control gate 4 is installed on one inner wall of the tank 1, and the control gate 4 is located on the side of the tank 1 near the inlet 3.

[0037] Specifically, by setting a control gate 4 on the side of the tank 1 near the inlet 3, the speed and flow rate of the dye flowing into the tank 1 can be controlled, thereby controlling the concentration of dye inside and out of the tank 1, so as to ensure the uniformity and stability of dyeing.

[0038] Working principle: When in use, start the equipment and open the control gate 4 of the overflow tank. The dye flows in from the inlet 3 and flows out from the outlet 2 when it reaches a certain depth. When a certain volume of dye accumulates inside the tank 1, the motor 8 starts to provide power to the drive roller 10. Under the action of the transmission belt, the driven roller 11 is driven to rotate. The drive roller 10 and the driven roller 11 rotate at the same frequency, thereby driving the two annular slide rails 12 and two moving blocks 15 of the same specification to rotate. The moving blocks 15 are connected to the rotating folding rod 14, which passes through the limit bead 13 that is movably set inside the mounting block 19, and then drives the connecting rod 16 and the stirring blade 17 to shake regularly to achieve the stirring effect. The mounting block 19 is fixedly installed on the upright frame 6 and the side frame 20.

[0039] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A dye overflow tank structure for a dyeing machine, comprising a tank body (1) and an inlet (3) and an outlet (2) installed on the outer walls of both sides of the tank body (1), characterized in that, Also includes: Mixing mechanism: The mixing mechanism includes two bottom plates (5) disposed on the bottom outer wall of the tank (1). A stand (6) is installed on the top outer wall of the two bottom plates (5). A side frame (20) is connected to one side outer wall of the two stand (6). An installation block (19) is provided on one side outer wall of the two side frames (20). A limit bead (13) is provided inside the two installation blocks (19). A rotating folding rod (14) is provided inside the two limit beads (13). The same connecting rod (16) is installed on one side outer wall of the two rotating folding rods (14). A stirring blade (17) is provided on the circumferential outer wall of the connecting rod (16). Power mechanism: The power mechanism is mounted on the upright (6); Linkage mechanism: The linkage mechanism is installed on the power mechanism.

2. The dye overflow tank structure of a dyeing machine according to claim 1, characterized in that, The two uprights (6) are located at two opposite corners of the trough (1).

3. The dye overflow tank structure of a dyeing machine according to claim 2, characterized in that, The inner wall of the trough (1) is provided with a partition (9), and the partition (9) has vertical holes distributed at equal intervals and two diagonally distributed circular holes (21) inside. The circular holes (21) are matched with the movement trajectory of the rotating folding rod (14).

4. The dye overflow tank structure of a dyeing machine according to claim 1, characterized in that, The power mechanism includes a top frame (7) installed on the top outer wall of the upright (6), a motor (8) is provided on the bottom outer wall of the top frame (7), and an active roller (10) and a driven roller (11) are respectively provided on the top outer walls of the two uprights (6). One end of the output shaft of the motor (8) is connected to the active roller (10).

5. The dye overflow tank structure of a dyeing machine according to claim 4, characterized in that, The linkage mechanism includes a transmission belt disposed on the outer wall of the driving roller (10) and the driven roller (11). An annular slide rail (12) is installed on the bottom outer wall of the two top frames (7). A rotating arm (18) is connected to the bottom outer wall of the top frame (7) through a bearing. The bottom of the driving roller (10) and the driven roller (11) are respectively connected to the two rotating arms (18). A rotating lever (14) is connected to one end of the rotating arm (18) through a bearing. A moving block (15) is connected to the top of the rotating lever (14). The moving block (15) is slidably connected to the annular slide rail (12).

6. The dye overflow tank structure of a dyeing machine according to claim 5, characterized in that, The bending angle range of the two rotating bending rods (14) is 150°-160°.

7. The dye overflow tank structure of a dyeing machine according to claim 1, characterized in that, A control gate (4) is installed on one inner wall of the tank (1), and the control gate (4) is located on the side of the tank (1) near the inlet (3).

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