Dye vat with heat preservation mechanism

Abstract

The utility model discloses a dye vat with a heat preservation mechanism, and relates to the field of dye vats. According to the thermal insulation mechanism of the dye vat, the clamping groove, the top cover, the first sliding groove, the first limiting groove, the first limiting block, the second limiting block, the handle, the fixing base, the second sliding groove, the second limiting groove, the clamping block, the connecting rod, the sliding block and the spring are arranged, so that the convenience of overhauling and replacing the thermal insulation mechanism of the dye vat is greatly improved; a user only needs to lift and rotate the dye vat barrel to easily release limiting and locking among all parts and smoothly take out the dye vat barrel and the top cover, so that the heat preservation mechanism is overhauled or replaced, time and labor cost are greatly saved, working efficiency is improved, meanwhile, stability and sealing performance of the dye vat in the normal working process are guaranteed, and the service life of the dye vat is prolonged. Dye liquor leakage and heat loss are effectively prevented, a stable working environment is provided for the printing and dyeing process, and the consistency and stability of dyeing quality are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of dyeing vats, specifically a dyeing vat with a heat preservation mechanism. Background Technology

[0002] Maintaining the dye bath temperature is an essential step in the dyeing and printing process. By taking effective insulation measures to ensure a stable dye bath temperature, dye molecules can be evenly adsorbed and diffused on the fibers, resulting in uniform and vibrant fabric colors. This also improves dye uptake and fixation rates, and avoids quality problems such as color difference and uneven color distribution.

[0003] Currently, a common dyeing vat insulation mechanism on the market mainly consists of a shell, an insulation mechanism, and a dyeing vat. The insulation mechanism is located between the shell and the dyeing vat, and uses insulation materials and constant temperature heating elements to keep the dye liquor warm and constant, thereby creating a stable temperature environment for the dyeing process. This is of great significance for improving dyeing quality and production efficiency.

[0004] However, this common dyeing vat insulation mechanism has certain drawbacks. Since the insulation mechanism is located inside the dyeing vat shell and is an integral part of the shell, if the agitator and cleaning tools damage or corrode the inner wall of the dyeing vat due to long-term stirring and cleaning operations, the entire equipment must be replaced. This not only consumes a lot of time and manpower but also significantly increases the company's costs. Therefore, improvements are needed. Utility Model Content

[0005] Based on this, the purpose of this utility model is to provide a dyeing vat with a heat preservation mechanism to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dyeing vat with a heat preservation mechanism, comprising a dyeing vat body, characterized in that: the dyeing vat body is composed of a shell, a top cover, a heat preservation mechanism, and a dyeing vat barrel; a heat preservation mechanism is provided between the shell and the dyeing vat barrel; a handle is fixedly installed on the top of the dyeing vat barrel; multiple sets of first limiting blocks that are slidably connected to the top cover are installed at equal angles on the outer wall of the dyeing vat barrel; two sets of second limiting blocks are symmetrically installed on the outer wall of the bottom end of the dyeing vat barrel; a first sliding groove and a first limiting groove corresponding to the first limiting blocks are opened inside the top cover; a locking block is slidably installed inside the top cover; a connecting rod is fixedly installed at the end of the locking block; a slider is fixedly installed at the end of the connecting rod; a spring is sleeved on the outer wall of the connecting rod; a locking groove is opened on the inner wall of the shell; a fixing seat corresponding to the bottom end of the dyeing vat barrel is fixedly installed at the bottom of the shell; and a second sliding groove and a second limiting groove corresponding to the second limiting blocks are opened on the outer wall of the fixing seat.

[0007] By adopting the above technical solution, the convenience of maintenance and replacement of the dyeing vat insulation mechanism is greatly improved. When the insulation mechanism needs maintenance, users can easily release the limits and locks between the components by lifting and rotating the dyeing vat barrel, and smoothly remove the dyeing vat barrel and top cover, thereby maintaining or replacing the insulation mechanism. This greatly saves time and labor costs, improves work efficiency, and ensures the stability and sealing of the dyeing vat during normal operation, effectively preventing dye leakage and heat loss, providing a stable working environment for the printing and dyeing process, and helping to ensure the consistency and stability of dyeing quality.

[0008] Furthermore, the first groove is designed as a ring, and the depth of the first groove is less than the thickness of the top cover.

[0009] By adopting the above technical solution, the first limiting block can slide inside the top cover, and the top cover can be removed at the same time as the dyeing vat is removed.

[0010] Furthermore, the top of the first limiting groove is connected to the first sliding groove, and the depth of the first limiting groove is less than the depth of the first sliding groove. The first limiting block is located in the first limiting groove, and the second limiting block is correspondingly located in the second limiting groove.

[0011] By adopting the above technical solution, the dyeing vat is prevented from being accidentally rotated during normal use, thus avoiding the release of the locking block from restricting the top cover and the shell, and increasing the stability of the installation.

[0012] Furthermore, the second slide groove has an L-shaped cross-section, and the bottom of the second slide groove is connected to the top of the second limiting groove, and the depth of the second limiting groove is less than the depth of the second slide groove.

[0013] By adopting the above technical solution, the second sliding groove restricts the second limiting block, thereby achieving a stable installation of the dyeing vat. At the same time, the second limiting groove prevents the dyeing vat from being accidentally rotated during normal use, which would cause the locking block to release its restriction on the top cover and the shell, thus increasing the stability of the installation.

[0014] Furthermore, multiple sets of the card blocks are provided corresponding to the first limiting block, and the outer wall of the card block is in contact with the inner wall of the card slot.

[0015] By adopting the above technical solution, the top cover is restricted when the card block enters the card slot, and the restriction of the top cover is released when the card block slides out of the card slot.

[0016] Furthermore, the outer wall of the slider near the first limiting block is designed with an inclined surface, and one end of the spring is in contact with the outer wall of the slider end, while the other end of the spring is in contact with the inner wall of the top cover.

[0017] By adopting the above technical solution, the first limiting block controls the sliding of the slider, thereby realizing the quick assembly and disassembly of the top cover and the dyeing vat.

[0018] Furthermore, the handle is designed in a circular shape, and the outer diameter of the handle is larger than the outer diameter of the dye vat.

[0019] By adopting the above technical solution, users can easily disassemble and assemble the dyeing vat.

[0020] In summary, the present invention has the following main advantages:

[0021] This utility model, by incorporating a slot, top cover, first sliding groove, first limiting groove, first limiting block, second limiting block, handle, fixing base, second sliding groove, second limiting groove, slot, connecting rod, slider, and spring, greatly improves the convenience of maintenance and replacement of the dyeing vat insulation mechanism. When the insulation mechanism requires maintenance, the user can easily release the limits and locks between the components by lifting and rotating the dyeing vat, smoothly removing the dyeing vat and top cover, thereby enabling maintenance or replacement of the insulation mechanism. This significantly saves time and labor costs, improves work efficiency, and ensures the stability and sealing of the dyeing vat during normal operation, effectively preventing dye leakage and heat loss, providing a stable working environment for the dyeing process, and helping to ensure the consistency and stability of dyeing quality. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a side sectional three-dimensional structural diagram of the shell, insulation mechanism and top cover of this utility model;

[0024] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0025] Figure 4 This is a side-sectional three-dimensional structural diagram of the present invention with the top cover and dyeing vat removed;

[0026] Figure 5 This is a top-section three-dimensional structural diagram of the top cover and shell of this utility model;

[0027] Figure 6 This utility model Figure 5 Enlarged view at point B in the middle;

[0028] Figure 7 This is a top-section three-dimensional structural diagram of the top cover of this utility model.

[0029] In the diagram: 1. Dye vat body; 2. Shell; 21. Slot; 3. Top cover; 31. First slide groove; 32. First limiting groove; 4. Insulation mechanism; 5. Dye vat barrel; 51. First limiting block; 52. Second limiting block; 53. Handle; 6. Fixing base; 61. Second slide groove; 62. Second limiting groove; 7. Slot; 71. Connecting rod; 72. Sliding block; 73. Spring. Detailed Implementation

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0031] The embodiments of this utility model will be described below based on its overall structure.

[0032] A dyeing vat with a heat preservation mechanism, such as Figure 1 - Figure 7 As shown, the dyeing vat body 1 comprises a shell 2, a top cover 3, a heat preservation mechanism 4, and a dyeing vat barrel 5. A heat preservation mechanism 4 is provided between the shell 2 and the dyeing vat barrel 5. A handle 53 is fixedly installed on the top of the dyeing vat barrel 5, allowing the user to manually disassemble and assemble it. Multiple sets of first limiting blocks 51, which are slidably connected to the top cover 3, are installed at equal angles on the outer wall of the dyeing vat barrel 5. Two sets of second limiting blocks 52 are symmetrically installed on the bottom outer wall of the dyeing vat barrel 5. The top cover 3 has a first sliding groove 31 and a first limiting groove 32 corresponding to the first limiting blocks 51 inside. A locking block 7 is slidably installed inside the top cover 3, and a connecting rod 71 is fixedly installed at the end of the locking block 7. A slider 72 is fixedly installed at the end of the connecting rod 71, and a spring 73 is sleeved on the outer wall of the connecting rod 71. The inner wall of the housing 2 is provided with a slot 21, and a fixed seat 6 corresponding to the bottom of the dyeing vat 5 is fixedly installed at the bottom of the housing 2. The outer wall of the fixed seat 6 is provided with a second sliding groove 61 and a second limiting groove 62 corresponding to the second limiting block 52. This greatly improves the convenience of maintenance and replacement of the heat preservation mechanism 4. Users can easily release the limiting and locking between the components by lifting and rotating the dyeing vat 5, and smoothly take out the dyeing vat 5 and the top cover 3, so as to maintain or replace the heat preservation mechanism 4. This greatly saves time and labor costs, improves work efficiency, and ensures the stability and sealing of the dyeing vat body 1 during normal operation. It effectively prevents dye leakage and heat loss, provides a stable working environment for the printing and dyeing process, and helps to ensure the consistency and stability of dyeing quality.

[0033] Please see Figure 5 - Figure 7The first slide 31 is designed in a circular shape, and the thickness of the first slide 31 is less than the thickness of the top cover 3, so that the first limiting block 51 slides inside the top cover 3, and the top cover 3 can be removed at the same time as the dyeing vat 5 is removed.

[0034] Please see Figure 2 - Figure 7 The top of the first limiting groove 32 is connected to the first sliding groove 31, and the depth of the first limiting groove 32 is less than the depth of the first sliding groove 31. The first limiting block 51 is located in the first limiting groove 32, and the second limiting block 52 is located in the second limiting groove 62. This prevents the dyeing vat 5 from being accidentally rotated during normal use, causing the locking block 7 to release the restriction on the top cover 3 and the housing 2, thereby increasing the stability of the installation.

[0035] Please see Figure 2 - Figure 4 The second slide groove 61 has an L-shaped cross-section, and the bottom of the second slide groove 61 is connected to the top of the second limiting groove 62. The depth of the second limiting groove 62 is less than the depth of the second slide groove 61, so that the second slide groove 61 restricts the second limiting block 52, thereby achieving a stable installation of the dyeing vat 5. At the same time, the second limiting groove 62 prevents the dyeing vat 5 from being accidentally rotated during normal use, causing the locking block 7 to release its restriction on the top cover 3 and the housing 2, thus increasing the stability of the installation.

[0036] Please see Figure 2 - Figure 6 Multiple sets of card blocks 7 are provided corresponding to the first limiting block 51, and the outer wall of card block 7 is in contact with the inner wall of card slot 21, so that when card block 7 enters card slot 21, it restricts the top cover 3, and when card block 7 slides out of card slot 21, it releases the restriction of the top cover 3.

[0037] Please see Figure 2 - Figure 6 The slider 72 is designed with an inclined surface on one end of the outer wall close to the first limiting block 51, and one end of the spring 73 is in contact with the outer wall of the end of the slider 72, while the other end of the spring 73 is in contact with the inner wall of the top cover 3, so that the first limiting block 51 controls the sliding of the slider 72, thereby realizing the quick assembly and disassembly of the top cover 3 and the dyeing vat 5.

[0038] Please see Figure 1 - Figure 5 The handle 53 has a circular design and its outer diameter is larger than that of the dyeing vat 5, making it convenient for users to disassemble and assemble the dyeing vat 5.

[0039] The working principle of this utility model is as follows: When the heat preservation mechanism 4 needs to be repaired or replaced, firstly, manually hold the handle 53, and then pull the dyeing vat 5 upwards, so that the first limiting block 51 slides out from the first limiting groove 32, and at the same time, the second limiting block 52 slides out from the second limiting groove 62. Then, rotate the dyeing vat 5. At this time, the first limiting block 51 on the outer wall of the dyeing vat 5 will slide in the first sliding groove 31, and the second limiting block 52 will slide in the second sliding groove 61. During this process, the squeezing force of the first limiting block 51 on the slider 72 will be released, so the slider 72 will be reset under the action of the spring 73. The slider 72 drives the locking block 7 to slide out from the locking groove 21 through the connecting rod 71, thus releasing the restriction of the top cover 3. Then continue to rotate the dyeing vat 5 until the dyeing vat 5 can no longer rotate and the second limiting block 52 can no longer slide. At this time, pull the dyeing vat 5 upwards again, and the dyeing vat 5 and the top cover 3 can be taken out, so that the heat preservation mechanism 4 can be repaired or replaced.

[0040] After the insulation mechanism 4 has been repaired or replaced, manually hold the handle 53 and place the dyeing vat 5 and the top cover 3 into the housing 2. Let the second limiting block 52 slide down along the second sliding groove 61 until it can no longer slide. At this time, the top cover 3 and the housing 2 are closed. Then rotate the dyeing vat 5. The first limiting block 51 slides in the first sliding groove 31. When the first limiting block 51 contacts the inclined surface of the slider 72, continuing to rotate will squeeze the slider 72, causing the slider 72 to slide inside the top cover 3. This will then squeeze the locking block 7 into the locking groove 21, locking the top cover 3 and the housing 2. At this time, the dyeing vat 5 can no longer rotate. Then release the dyeing vat 5. The dyeing vat 5 will slide down and fit against the fixing seat 6. The first limiting block 51 enters the first limiting groove 32, and the second limiting block 52 enters the second limiting groove 62. This completes the installation of the dyeing vat 5 and the top cover 3.

[0041] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A dyeing vat with a heat preservation mechanism, comprising a dyeing vat body (1), characterized in that: The main body (1) of the dyeing vat consists of a shell (2), a top cover (3), a heat preservation mechanism (4), and a dyeing vat barrel (5). A heat preservation mechanism (4) is provided between the shell (2) and the dyeing vat barrel (5). A handle (53) is fixedly installed on the top of the dyeing vat barrel (5). Multiple sets of first limiting blocks (51) that slide and connect with the top cover (3) are installed at equal angles on the outer wall of the dyeing vat barrel (5). Two sets of second limiting blocks (52) are symmetrically installed on the outer wall of the bottom end of the dyeing vat barrel (5). The top cover (3) has a first sliding groove (31) and a second sliding groove (52) corresponding to the first limiting block (51) inside. A limiting groove (32) is provided. A locking block (7) is slidably installed inside the top cover (3). A connecting rod (71) is fixedly installed at the end of the locking block (7). A slider (72) is fixedly installed at the end of the connecting rod (71). A spring (73) is sleeved on the outer wall of the connecting rod (71). A locking groove (21) is opened on the inner wall of the housing (2). A fixed seat (6) corresponding to the bottom end of the dyeing vat (5) is fixedly installed at the bottom of the housing (2). A second sliding groove (61) and a second limiting groove (62) corresponding to the second limiting block (52) are opened on the outer wall of the fixed seat (6).

2. A dyeing vat with a heat preservation mechanism according to claim 1, characterized in that: The first groove (31) is designed in a circular shape, and the depth of the first groove (31) is less than the thickness of the top cover (3).

3. A dyeing vat with a heat preservation mechanism according to claim 1, characterized in that: The top of the first limiting groove (32) is connected to the first sliding groove (31), and the depth of the first limiting groove (32) is less than the depth of the first sliding groove (31). The first limiting block (51) is located in the first limiting groove (32), and the second limiting block (52) is located in the second limiting groove (62).

4. A dyeing vat with a heat preservation mechanism according to claim 1, characterized in that: The second slide (61) has an L-shaped cross section, and the bottom of the second slide (61) is connected to the top of the second limiting groove (62), and the depth of the second limiting groove (62) is less than the depth of the second slide (61).

5. A dyeing vat with a heat preservation mechanism according to claim 1, characterized in that: The card block (7) is provided in multiple sets corresponding to the first limiting block (51), and the outer wall of the card block (7) is in contact with the inner wall of the card slot (21).

6. A dyeing vat with a heat preservation mechanism according to claim 1, characterized in that: The slider (72) is designed with an inclined surface on one end of the outer wall close to the first limiting block (51), and one end of the spring (73) is in contact with the outer wall of the end of the slider (72), and the other end of the spring (73) is in contact with the inner wall of the top cover (3).

7. A dyeing vat with a heat preservation mechanism according to claim 1, characterized in that: The handle (53) is designed in a circular shape, and the outer diameter of the handle (53) is larger than the outer diameter of the dyeing vat (5).

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