Wall and ground seamless spar disc integrated paving structure

Abstract

The utility model discloses a wall and ground seamless spar disc integrated paving structure. The pavement structure comprises a ground pavement structure, a wall corner pavement structure and a wall pavement structure which are seamlessly connected, and each pavement structure comprises a leveling layer, a prime coat interface layer, a spar disc layer, a closed resin layer and a finishing coat which are sequentially paved from the bottom layer to the upper layer, the spar disc layers in the ground pavement structure and the wall pavement structure are formed by tightly paving flat spar discs, and the spar disc layer in the wall corner pavement structure is formed by tightly paving the spar discs with radians along the wall corner. According to the utility model, an integrated assembly type structure of circular arc transition at the ground, the wall surface and the wall corner can be realized, and a wall-ground seamless integrated spar space is formed. The pavement structure is high in strength, high in compression resistance, high in abrasion resistance and easy and convenient to construct, meets the new era requirements of energy conservation, material reduction and low-carbon operation advocated by the country, is wide in application field and has great competitiveness in future high-grade indoor decoration and terrace markets.

Description

Technical Field

[0001] This utility model relates to the field of building decoration and renovation technology, and in particular to a seamless integrated crystalline stone disc paving structure for walls and floors. Background Technology

[0002] Currently, the main floor decoration materials on the market include: ceramic tiles, stone, and wood flooring. Both ceramic tile and stone flooring are made by gluing individual planks together with adhesive. Stone, due to its weight, is generally more suitable for first-floor halls and corridors or low-rise building decoration, and less suitable for high-rise buildings. It also has pores, requiring regular waxing and maintenance, resulting in high maintenance costs. Ceramic tiles not only have many grout lines, but their smooth surface also provides poor slip resistance and makes them prone to cracking from impacts. Wood flooring is formed by dry-jointing individual wooden planks, also resulting in many seams that widen over time, making cleaning difficult and leading to increased dirt and grime buildup.

[0003] In recent years, many high-end flooring renovations have pursued seamless or micro-seamless designs, leading to the emergence of seamless flooring products on the market, especially colored sand epoxy resin flooring. This new type of composite decorative flooring, composed of colored quartz sand and epoxy resin, boasts advantages such as elegant decorative texture, wear resistance, heavy pressure resistance, chemical corrosion resistance, slip resistance, cleanliness, and water resistance. However, the construction process for this type of colored sand epoxy flooring is relatively complex, requiring specialized equipment such as sand spreaders and trowels. It demands a high level of expertise, has low standardization, and is difficult to master and promote. Other methods use epoxy adhesive as a grout for tile bonding to achieve seamlessness, or precise dimensions of tiles and marble to achieve micro-seamless designs. However, these products cannot achieve a completely seamless integration from floor to wall.

[0004] The applicant's prior invention patent CN113121153B discloses a crystal disc and a seamless crystal floor, as well as their preparation method. This crystal disc only discloses the installation of the seamless crystal floor, failing to truly solve the problem of seamless integrated wall and floor paving. Research indicates that many old floors and walls in China currently suffer from severe damage and cracks, such as in subway stations, high-speed rail stations, airport waiting halls, hospitals, and schools, requiring repair and renovation. However, since these locations are in operation, construction cannot be easily halted. Therefore, there is a need to develop a seamless integrated wall and floor paving structure using crystal discs that is easy to standardize and quick to install. This structure would not only easily solve the surface damage problem of damaged building surfaces but also achieve seamless integrated paving of walls and floors, enabling seamless renovation and upgrades of walls and floors. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a seamless integrated paving structure for walls and floors using crystal discs. By utilizing the thin and easy-to-install characteristics of crystal discs, it can not only easily solve the problem of surface damage on the damaged surface of the building, but also achieve seamless integrated paving of walls and floors, realizing seamless transformation and upgrading of walls and floors.

[0006] To solve the above-mentioned technical problems, this utility model provides a seamless integrated crystalline stone disc paving structure for walls and floors, including a seamlessly connected floor paving structure, a corner paving structure, and a wall paving structure. Each of the floor paving structure, corner paving structure, and wall paving structure includes a leveling layer, a primer interface layer, a crystalline stone disc layer, a sealing resin layer, and a topcoat layer, which are laid sequentially from the bottom layer to the top layer. The crystalline stone disc layer in the floor paving structure and the wall paving structure is made of flat crystalline stone discs tightly laid together, while the crystalline stone disc layer in the corner paving structure is made of curved crystalline stone discs tightly laid along the corner of the wall.

[0007] Further improvements were made, with the thickness of the crystal discs all being 2-5mm.

[0008] In a further improvement, the angle between the vertical and bottom surfaces of the curved crystal discs in the corner paving structure is 90 degrees, and the curvature R value at the connection between the vertical and bottom surfaces is 20-50.

[0009] In a further improvement, the corner paving structure further includes a rounded bottom corner layer set at the corner between the crystal disc layer and the primer interface layer. The outer side of the rounded bottom corner layer is an angled surface that matches the angle at the corner, and the inner side of the rounded bottom corner layer is an arc-shaped surface that matches the curvature of the curved crystal disc.

[0010] In a further improvement, the rounded bottom corner layer is made of resin mortar, and the curvature of its inner surface is formed by scraping with a rounded scraper.

[0011] In a further improvement, the crystal discs are all bonded to the primer interface layer using a quick-drying adhesive or epoxy resin.

[0012] In a further improvement, the sealing resin layer in the ground paving structure, corner paving structure, and wall paving structure is cast using a casting-type sealing resin adhesive.

[0013] In a further improvement, the topcoat layer in the ground paving structure, corner paving structure, and wall paving structure is made of matte or semi-matte water-based polyurethane material by roller coating.

[0014] In a further improvement, the sealing resin layer and the topcoat layer in the wall cladding structure are formed by applying acrylic emulsion.

[0015] In a further improvement, the paving structure is laid on a building base, which can be any one of cement surface, ceramic tile surface, or stone surface.

[0016] With this design, the present invention has at least the following advantages:

[0017] This utility model relates to a seamless integrated crystalline stone disc paving structure for walls and floors. Utilizing thin-layer crystalline stone discs, it allows for easy wall installation. The curved crystalline stone discs also solve the problem of seamless corners, achieving an integrated prefabricated structure with rounded transitions between walls, corners, and floors, creating a seamless integrated crystalline stone space. This paving structure boasts high strength, high compressive strength, and high wear resistance, with physical and chemical properties comparable to traditional colored sand epoxy flooring. However, it is easier to construct, possesses the characteristics of prefabricated buildings, and meets the new era requirements of energy conservation, material reduction, and low-carbon operation advocated by the state. It will have a greater advantage in the future high-end interior decoration and flooring market competition, and its market application areas are wide-ranging. Attached Figure Description

[0018] The above is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model, the following describes this utility model in further detail with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic diagram of the overall structure of the seamless crystal disc integrated wall and floor paving structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the floor paving structure of the seamless crystal disc integrated wall and floor paving structure of this utility model.

[0021] Figure 3 This is a schematic diagram of the corner paving structure of the wall and floor seamless crystal disc integrated paving structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the wall paving structure of the seamless crystal disc integrated wall and floor paving structure of this utility model. Detailed Implementation

[0023] This utility model relates to a seamless integrated crystal stone disc paving structure for walls and floors, used on the walls, floors, and corner bases of both new and old buildings to form a seamless integrated crystal stone space. It boasts advantages such as high strength, high compressive strength, and high wear resistance. The walls, floors, and corner bases of both new and old buildings can be any of the following: cement surface, ceramic tile surface, or terrazzo surface, making it widely applicable. Specific embodiments are as follows.

[0024] See attached document Figure 1As shown, in this embodiment, the seamless crystalline stone disc integrated paving structure is installed on the building base 10, including a seamlessly connected floor paving structure 11, a corner paving structure 12, and a wall paving structure 13. The building base 10 can be any of the following: cement surface, ceramic tile surface, stone surface, or terrazzo surface.

[0025] Please refer to the appendix. Figure 2 As shown, the ground paving structure 11 in this embodiment specifically includes a leveling layer 111, a primer interface layer 112, a crystal disc layer 113, a sealing resin layer 114, and a topcoat layer 115.

[0026] Please refer to the appendix. Figure 3 As shown, the ground paving structure 12 in this embodiment specifically includes a leveling layer 121, a primer interface layer 122, a crystal disc layer 123, a sealing resin layer 124, and a topcoat layer 125.

[0027] Please refer to the appendix. Figure 4 As shown, the wall paving structure 13 in this embodiment specifically includes a leveling layer 131, a primer interface layer 132, a crystal disc layer 133, a sealing resin layer 134, and a topcoat layer 135.

[0028] The leveling layers 111, 121, and 131 in the ground paving structure 11, corner paving structure 12, and wall paving structure 13 all use existing leveling materials, such as high-strength cement self-leveling compound or epoxy mortar self-leveling compound, to ensure the flatness of the original building base surface. Specifically, for old base surfaces with poor flatness, basic grinding and leveling are required; for old base surfaces with good flatness, reinforcement and crack resistance treatment can be carried out if necessary. If the old wall surface is a painted wall, the paint layer needs to be removed or ground off to expose the base surface before leveling.

[0029] The primer interface layers 112, 122, and 132 in the ground paving structure 11, corner paving structure 12, and wall paving structure 13 are all applied as primers to the leveled surfaces, serving as surface reinforcement and interface agents. Specifically, acrylic emulsions can be used, acting as interface agents.

[0030] The crystal discs used in the crystal disc layers 113 and 133 located in the ground paving structure 11 and the wall paving structure 13 are flat crystal discs 1. The flat crystal discs 1 are respectively attached to the corresponding primer interface layers 112 and 132 by quick-drying adhesive or epoxy resin, and the adjacent crystal discs 1 are tightly laid.

[0031] The crystal discs used in the crystal disc layer 123 located in the corner paving structure 12 are curved crystal discs 2. The curved crystal discs 2 are also attached to the corresponding primer interface layer by quick-drying adhesive or epoxy resin, and the adjacent crystal discs 2 are tightly laid along the corner direction.

[0032] The flat crystal disc 1 is prefabricated in a factory using an existing crystal disc formula. It is a square or rectangular disc-shaped semi-finished product, produced under standardized factory conditions. The disc's dimensions are generally (200-600mm) * (200-600mm), and its thickness is generally 2-5mm. The disc has a continuous porous structure and possesses a certain degree of flexibility, making it resistant to breakage.

[0033] The curved crystal disc 2 is a semi-finished curved plate with angles, prefabricated in a factory using existing crystal disc formulas and molds, and is also a product of standardized factory production. The angle between the front and bottom surfaces of this curved plate is 90 degrees, and the radius R value at the connection between the front and bottom surfaces is generally 20-50, used to form a rounded transition at wall corners. The length of this curved plate is generally 30-60cm, and the width is generally 30-40cm, with the height of the skirting board typically 15-20cm and the width of the corner edge typically 10-20cm. The thickness of this curved plate is also 2-5mm, and it has a continuous, open structure, providing a certain degree of flexibility and making it less prone to breakage.

[0034] Preferably, the crystal discs in the crystal disc layers 113, 123, and 133 can also be crystal discs of different colors to form a pattern structure with a predetermined design scheme, thereby enhancing the overall aesthetics. Furthermore, the wall in the wall cladding structure 13 can also be set as a half-wall (wainscoting) structure.

[0035] The sealing resin layers 114, 124, and 134 in the ground paving structure 11, corner paving structure 12, and wall paving structure 13 are all formed by pouring a sealing resin adhesive onto the crystal discs to penetrate and seal them. They are used to fill all the gaps and gaps in the crystal discs 1 and 2, forming a seamless connection between the ground paving structure 11, corner paving structure 12, and wall paving structure 13.

[0036] The surface layers 115, 125, and 135 in the ground paving structure 11, corner paving structure 12, and wall paving structure 13 are all made of matte or semi-matte water-based polyurethane material by roller coating, forming a seamless surface layer of the prefabricated paving structure, which increases the wear resistance and appearance of the overall paving structure surface.

[0037] Of course, since the wall surface does not need to bear heavy pressure, the sealing resin layer 134 and the topcoat layer 135 in the wall surface paving structure 13 can also be applied with acrylic emulsion, which is simpler to operate and lower in cost.

[0038] A preferred embodiment is, as shown in the appendix. Figure 3As shown, the corner paving structure 12 also includes a rounded corner layer 126 located at the corner between the crystal disc layer 123 and the primer interface layer 122. The outer surface of the rounded corner layer 126 is an angled surface that matches the angle at the corner, and the inner surface is an arc-shaped surface that matches the curvature of the curved crystal disc 2.

[0039] The rounded bottom corner layer 126 is made of resin mortar. When placed at a corner, it is formed by scraping the resin mortar with a soft rubber or silicone rounded scraper. The curvature of the scraper is consistent with the curvature of the curved surface of the crystal disc 2.

[0040] Of course, when there are internal or external corners on the wall, the corner paving structure 12 can also be used for paving, further effectively realizing seamless crystal disc paving on different wall surfaces.

[0041] This invention, based on thin crystal disc material and its angled structure, can be used simultaneously on floors, walls, and corners. Through the application of a sealing resin layer and a topcoat layer, it creates a seamless crystal decorative structure for both walls and floors, achieving a truly integrated crystal space. This paving structure boasts high strength, high compressive strength, and high wear resistance, and is easy to install. It aligns with the national requirements for energy conservation, material reduction, and low-carbon operation, making it a promising candidate for the future high-end interior decoration and flooring market.

[0042] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes or alterations made by those skilled in the art using the above-disclosed technical content shall fall within the protection scope of the present utility model.

Claims

1. A seamless integrated crystalline stone disc paving structure for walls and floors, characterized in that, The system includes seamlessly connected floor paving structures, corner paving structures, and wall paving structures. Each of these structures comprises, from bottom to top, a leveling layer, a primer layer, a crystal disc layer, a sealing resin layer, and a topcoat layer. The crystal disc layer in the floor paving and wall paving structures is made of flat crystal discs tightly laid together, while the crystal disc layer in the corner paving structure is made of curved crystal discs tightly laid along the corner.

2. The seamless crystalline stone disc integrated paving structure for walls and floors according to claim 1, characterized in that, The thickness of the crystal discs is 2-5mm.

3. The seamless crystalline stone disc integrated paving structure for walls and floors according to claim 2, characterized in that, The angle between the vertical and bottom surfaces of the curved crystal discs in the corner paving structure is 90 degrees, and the curvature R value at the connection between the vertical and bottom surfaces is 20-50.

4. The seamless integrated crystalline stone disc paving structure for walls and floors according to claim 3, characterized in that, The corner paving structure also includes a rounded bottom corner layer between the crystal disc layer and the primer interface layer. The outer side of the rounded bottom corner layer is an angled surface that matches the angle at the corner, and the inner side of the rounded bottom corner layer is an arc-shaped surface that matches the curvature of the curved crystal disc.

5. The seamless integrated crystalline stone disc paving structure for walls and floors according to claim 4, characterized in that, The rounded bottom corner layer is made of resin mortar, and the curvature of its inner surface is formed by scraping with a rounded scraper.

6. The seamless integrated crystalline stone disc wall and floor paving structure according to any one of claims 1 to 5, characterized in that, The crystal discs are all bonded to the primer interface layer using quick-drying adhesive or epoxy resin.

7. The seamless integrated crystalline stone disc paving structure for walls and floors according to claim 6, characterized in that, The sealing resin layer in the ground paving structure, corner paving structure, and wall paving structure is all cast using a casting-type sealing resin adhesive.

8. The seamless integrated crystalline stone disc paving structure for walls and floors according to claim 7, characterized in that, The topcoat layers in the ground paving structure, corner paving structure, and wall paving structure are all made of matte or semi-matte water-based polyurethane material by roller coating.

9. The seamless crystalline stone disc integrated paving structure for walls and floors according to claim 8, characterized in that, The sealing resin layer and the topcoat layer in the wall cladding structure are formed by applying acrylic emulsion.

10. The seamless integrated crystalline stone disc paving structure for walls and floors according to claim 1, characterized in that, The paving structure is laid on the building base, which can be any one of cement surface, ceramic tile surface, or stone surface.

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