Incinerator waste gas treatment device

By introducing an automated lubrication system into the incinerator exhaust gas treatment unit, the problem of lack of auxiliary lubrication in the gear transmission system was solved, ensuring the stability of lubrication and the reliable operation of the equipment, and reducing operational complexity and failure risk.

CN223622930UActive Publication Date: 2025-12-02CHANGZHOU DINGLONG ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202423186236.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-02
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing incinerator exhaust gas treatment devices, the gear transmission system lacks an auxiliary lubrication structure, which requires operators to frequently add lubricating oil manually, increasing workload and posing a risk of equipment failure due to negligence.

Method used

A structure including a support plate, a water pump, an oil tank, and a refueling pipe was designed. Automated lubrication is achieved through a time controller, ensuring that lubricating oil is delivered to the gear set at regular intervals and in measured quantities, thus avoiding the tediousness of manual operation.

Benefits of technology

This achieves stable lubrication of the gear set, improves equipment operational reliability, reduces labor costs, decreases the risk of equipment failure, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an incinerator waste gas treatment device which comprises a bottom plate, a gas inlet pipe, a first waste gas treatment device body, a connecting pipe, a second waste gas treatment device body, a gas outlet pipe and a gear set, and the first waste gas treatment device body is fixedly installed on the left side of the top of the bottom plate. Through the arrangement of the supporting plate, the water pump, the oil tank and the oil filling pipe, when a gear set needs to be lubricated, an operator starts the water pump, the water pump pumps lubricating oil in the oil tank and conveys the lubricating oil into the oil filling pipe, the oil filling pipe lubricates the gear set through the lubricating oil row, and therefore stable operation of the gear set is guaranteed; the problems that although a gear set is adopted as a transmission system, the transmission efficiency is guaranteed, but an auxiliary lubrication structure is not arranged, so that an operator needs to manually inject lubricating oil for lubrication at set intervals, and the operation process is tedious and has certain limitation in the mode are solved.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, specifically to a waste gas treatment device for incinerators. Background Technology

[0002] Regenerative thermal oxidizers (RTOs) are highly efficient equipment for treating organic waste gas. Compared with traditional catalytic combustion and direct-fired thermal oxidizers (TOs), they have the advantages of high thermal efficiency, low operating costs, and the ability to handle large volumes of low-concentration waste gas. When the concentration is slightly higher, secondary waste heat recovery can also be performed, which greatly reduces production and operating costs.

[0003] According to the authorized announcement number CN221771869U, an incinerator exhaust gas treatment device includes a rotary filter mechanism comprising a mounting plate fixedly connected to a second housing. A motor is fixedly connected to the mounting plate, and the output end of the motor is fixedly connected to a first rotating shaft extending into the second housing. A cylindrical frame is fixedly connected to the first rotating shaft, and the cylindrical frame cooperates with a guide frame. A fixed mesh is fixedly connected to the cylindrical frame, and a dehumidifying packing layer is provided inside the cylindrical frame. This invention utilizes the principle that during the rotation of the fixed mesh, its outer wall sequentially contacts the exhaust gas, preventing the contact surface between the fixed mesh and the exhaust gas from remaining unchanged. This facilitates the gas passing through the fixed mesh and contacting the dehumidifying packing layer. Simultaneously, during the rotation, the dehumidifying packing layer moves within the cylindrical frame, changing the contact surface between the dehumidifying packing layer and the gas, thereby improving the dehumidification effect of the dehumidifying packing layer on the exhaust gas.

[0004] Based on the search of the aforementioned patents and the discovery of devices in the existing technology, it can be found that the aforementioned devices can solve the problem of insufficient dehumidification effect of existing devices when applied.

[0005] In practical use, we found that although the gear set as the transmission system of the above-mentioned device ensures transmission efficiency, it does not have an auxiliary lubrication structure. Therefore, the operator needs to manually add lubricating oil every once in a while. This method makes the operation process cumbersome and has certain limitations. Due to the long-term operation of the equipment, the friction between the gear sets will cause the lubricating oil to be gradually consumed and aged, which will affect the normal operation and service life of the equipment. In order to ensure the stable operation of the equipment, the operator needs to check the oil level and oil quality regularly and add or replace lubricating oil as needed. However, this manual adding method not only increases the workload of the operator, but also easily leads to the failure to add lubricating oil in time due to negligence or forgetfulness, thereby increasing the risk of equipment failure. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide an incinerator exhaust gas treatment device with the advantage of auxiliary lubrication. This solves the problem that although the above-mentioned device uses a gear set as a transmission system to ensure transmission efficiency, it does not have an auxiliary lubrication structure. Therefore, the operator needs to manually add lubricating oil every once in a while, which makes the operation process cumbersome and has certain limitations.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an incinerator exhaust gas treatment device, comprising a base plate, an inlet pipe, a first exhaust gas treatment device body, a connecting pipe, a second exhaust gas treatment device body, an outlet pipe, and a gear set. The first exhaust gas treatment device body is fixedly installed on the left side of the top of the base plate. The inlet pipe is connected to the left side of the first exhaust gas treatment device body. The second exhaust gas treatment device body is fixedly installed on the right side of the top of the base plate. The connecting pipe is connected to the right side of the first exhaust gas treatment device body, and the other end of the connecting pipe is connected to the second exhaust gas treatment device body. The gear set is driven and connected to the front of the second exhaust gas treatment device body. The outlet pipe is connected to the right side of the second exhaust gas treatment device body. A support plate is fixedly connected to the top of the right side of the second exhaust gas treatment device body. An oil tank is fixedly installed on the rear side of the top of the support plate. A water pump is fixedly installed on the front side of the top of the support plate. The input end of the water pump is connected to the oil tank, and the output end of the water pump is connected to an oil filling pipe. The other end of the oil filling pipe is located directly above the gear set. A fixing component is fixedly connected to the top of the front of the second exhaust gas treatment device body.

[0008] In a preferred embodiment of this invention, the fixing component includes a fixing block, which is fixedly connected to the top of the front side of the second exhaust gas treatment device body. A pipe clamp is fixedly installed on the front side of the fixing block, and the refueling pipe is located inside the pipe clamp.

[0009] As a preferred embodiment of the present invention, a time controller is fixedly installed on the back of the body of the second waste gas treatment device, and the time controller is electrically connected to the water pump through a wire.

[0010] As a preferred embodiment of this utility model, a collection box is provided on the front side of the top right side of the base plate, and the collection box is located directly below the gear set.

[0011] As a preferred embodiment of this utility model, an observation window is embedded in the right side of the fuel tank through a through groove, and the observation window is made of transparent acrylic.

[0012] As a preferred embodiment of this invention, a filter plate is fixedly installed on the top of the collection box.

[0013] As a preferred embodiment of this utility model, a reinforcing plate is fixedly connected to the front and rear sides of the bottom of the support plate, and the left side of the reinforcing plate is fixedly connected to the body of the second waste gas treatment device.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting up a support plate, a water pump, an oil tank, and a refueling pipe, allows the operator to start the water pump when lubrication of the gear set is required. The water pump draws lubricating oil from the oil tank and delivers it to the refueling pipe, which then distributes the lubricating oil to the gear set for lubrication. This ensures the stable operation of the gear set and solves the problem of the above-mentioned devices, which use gear sets as a transmission system to ensure transmission efficiency but do not have an auxiliary lubrication structure. Therefore, the operator needs to manually add lubricating oil every once in a while, which makes the operation process cumbersome and has certain limitations. This invention achieves the effect of auxiliary lubrication.

[0016] 2. By setting a fixing component, the refueling pipe is firmly fixed inside the pipe clamp. This design can effectively prevent the refueling pipe from shaking or falling off during use due to vibration or external force, thereby ensuring that the lubricating oil can be stably and accurately delivered to the gear set, improving the stability and reliability of lubrication.

[0017] 3. By setting a time controller, this utility model allows the working time and interval of the water pump to be precisely set according to actual needs. Through the electrical connection with the water pump via wires, the time controller can automatically control the start and stop of the water pump, realizing automated control. This design not only saves labor costs and avoids the tediousness and errors of manual operation, but also improves work efficiency and ensures that the gear set receives timely and appropriate lubrication. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional structural diagram of the present invention from another perspective;

[0020] Figure 3 This is a cross-sectional view of the present invention and an exploded view of some of its parts.

[0021] In the diagram: 1. Base plate; 2. Inlet pipe; 3. First exhaust gas treatment device body; 4. Connecting pipe; 5. Second exhaust gas treatment device body; 6. Outlet pipe; 7. Gear set; 8. Support plate; 9. Oil tank; 10. Water pump; 11. Oil filling pipe; 12. Fixing component; 121. Fixing block; 122. Pipe clamp; 13. Time controller; 14. Collection box; 15. Observation window; 16. Filter plate; 17. Reinforcing plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 3 As shown, the present invention provides an incinerator exhaust gas treatment device, comprising a base plate 1, an inlet pipe 2, a first exhaust gas treatment device body 3, a connecting pipe 4, a second exhaust gas treatment device body 5, an outlet pipe 6, and a gear set 7. The first exhaust gas treatment device body 3 is fixedly installed on the left side of the top of the base plate 1, and the inlet pipe 2 connects to the left side of the first exhaust gas treatment device body 3. The second exhaust gas treatment device body 5 is fixedly installed on the right side of the top of the base plate 1, and the connecting pipe 4 connects to the right side of the first exhaust gas treatment device body 3. The other end of the connecting pipe 4 is connected to the second exhaust gas treatment device body 5. The gear set 7 is connected to the front of the second exhaust gas treatment device body 5. The exhaust pipe 6 is connected to the right side of the second exhaust gas treatment device body 5. A support plate 8 is fixedly connected to the top of the right side of the second exhaust gas treatment device body 5. An oil tank 9 is fixedly installed on the rear side of the top of the support plate 8. A water pump 10 is fixedly installed on the front side of the top of the support plate 8. The input end of the water pump 10 is connected to the oil tank 9. The output end of the water pump 10 is connected to the oil filling pipe 11. The other end of the oil filling pipe 11 is located directly above the gear set 7. A fixing component 12 is fixedly connected to the top of the front of the second exhaust gas treatment device body 5.

[0024] refer to Figure 1 The fixing component 12 includes a fixing block 121, which is fixedly connected to the top of the front of the second exhaust gas treatment device body 5. A pipe clamp 122 is fixedly installed on the front of the fixing block 121, and the oil filling pipe 11 is located inside the pipe clamp 122.

[0025] As a technical optimization of this utility model, by setting the fixing component 12, the oil filling pipe 11 is firmly fixed inside the pipe clamp 122. This design can effectively prevent the oil filling pipe 11 from shaking or falling off due to vibration or external force during use, thereby ensuring that the lubricating oil can be stably and accurately delivered to the gear set 7, and improving the stability and reliability of lubrication.

[0026] refer to Figure 2 A time controller 13 is fixedly installed on the back of the second waste gas treatment device body 5. The time controller 13 is electrically connected to the water pump 10 through a wire.

[0027] As a technical optimization of this utility model, by setting a time controller 13, the working time and interval of the water pump 10 can be precisely set according to actual needs. Through the wires electrically connected to the water pump 10, the time controller 13 can automatically control the start and stop of the water pump 10, realizing automated control. This design not only saves labor costs and avoids the tediousness and errors of manual operation, but also improves work efficiency and ensures that the gear set 7 is lubricated in a timely and appropriate manner.

[0028] refer to Figure 1 A collection box 14 is provided on the front side of the top right side of the base plate 1, and the collection box 14 is located directly below the gear set 7.

[0029] As a technical optimization of this utility model, by setting up a collection box 14, the waste oil and other impurities dripping during the operation of the gear set 7 can be effectively collected. This helps to keep the working area clean, reduce environmental pollution, and facilitate the centralized treatment and recycling of waste oil. In addition, the presence of the collection box 14 can also prevent waste oil from causing corrosion or damage to other parts of the equipment.

[0030] refer to Figure 1 An observation window 15 is embedded in the right side of the fuel tank 9 through a through groove. The observation window 15 is made of transparent acrylic.

[0031] As a technical optimization of this utility model, by setting an observation window 15, the operator can observe the oil level and oil quality inside the oil tank 9 at any time. This design facilitates timely detection of insufficient oil or deterioration of oil quality, and allows for rapid measures to be taken to deal with it. By maintaining the good condition of the lubricating oil, the service life of the gear set 7 can be extended, maintenance costs can be reduced, and the normal operation of the equipment can be ensured.

[0032] refer to Figure 1 A filter plate 16 is fixedly installed on the top of the collection box 14.

[0033] As a technical optimization of this utility model, by setting a filter plate 16, the waste oil entering the collection box 14 can be initially filtered. The filter plate 16 can intercept large particles and solid particles, preventing them from entering the collection box 14, and also protecting the convenience of subsequent waste oil treatment.

[0034] refer to Figure 2 The front and rear sides of the bottom of the support plate 8 are fixedly connected to the reinforcing plate 17, and the left side of the reinforcing plate 17 is fixedly connected to the body 5 of the second waste gas treatment device.

[0035] As a technical optimization of this utility model, by setting up a reinforcing plate 17, the reinforcing plate 17 is fixedly installed with the second waste gas treatment device body 5 and the support plate 8 to form a stable support structure. This design enhances the structural strength and load-bearing capacity of the support plate 8, enabling it to withstand greater weight and impact.

[0036] The working principle and usage process of this utility model are as follows: During use, the exhaust gas generated by the incinerator enters the first exhaust gas treatment device body 3 through the inlet pipe 2. Inside the first exhaust gas treatment device body 3, the exhaust gas undergoes preliminary filtration through atomizing spray components, removing large particulate impurities and some harmful components. The pre-treated exhaust gas is then transmitted to the second exhaust gas treatment device body 5 through the connecting pipe 4. The connecting pipe 4 ensures smooth flow of the exhaust gas between the two exhaust gas treatment device bodies while maintaining the system's airtightness. Upon entering the second exhaust gas treatment device body 5, the gear set 7 starts and drives the internal filter components of the second exhaust gas treatment device body 5 to operate, thereby allowing the second exhaust gas treatment device body 5 to adsorb and purify the harmful substances in the exhaust gas, further reducing the content of harmful substances. The treated exhaust gas is then discharged through the outlet pipe 6, thus ensuring the stability of the exhaust gas treatment. Simultaneously, to ensure… The stable operation of gear set 7 requires regular lubrication. The operator sets the start and stop times for water pump 10 within the time controller 13. When the start time is reached, the time controller 13 starts water pump 10 via a wire, causing the input end of water pump 10 to draw lubricating oil from oil tank 9 into refill pipe 11. Since refill pipe 11 is fixed by fixing block 121 and pipe clamp 122, it can accurately deliver lubricating oil to the surface of gear set 7, ensuring the stability of gear set 7 operation. When the stop time is reached, the time controller 13 turns off water pump 10, stopping oil filling through refill pipe 11, thus avoiding excessive lubricating oil filling and waste. At the same time, during the operation of gear set 7, waste oil drips into collection box 14 for collection, keeping the working area clean.

[0037] In summary, this incinerator exhaust gas treatment device, by setting up a support plate 8, a water pump 10, an oil tank 9, and an oil filling pipe 11, allows the operator to start the water pump 10 when lubrication of the gear set 7 is required. The water pump 10 draws lubricating oil from the oil tank 9 and delivers it to the oil filling pipe 11, which then distributes the lubricating oil to the gear set 7 for lubrication. This ensures the stable operation of the gear set 7 and solves the problem of the aforementioned device, which, although using a gear set as a transmission system, ensures transmission efficiency but lacks an auxiliary lubrication structure. Therefore, the operator needs to manually add lubricating oil every once in a while, making the operation process cumbersome and limiting.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An incinerator exhaust gas treatment device, comprising a base plate (1), an inlet pipe (2), a first exhaust gas treatment device body (3), a connecting pipe (4), a second exhaust gas treatment device body (5), an outlet pipe (6), and a gear set (7), characterized in that: The first exhaust gas treatment device body (3) is fixedly installed on the left side of the top of the base plate (1). The air inlet pipe (2) is connected to the left side of the first exhaust gas treatment device body (3). The second exhaust gas treatment device body (5) is fixedly installed on the right side of the top of the base plate (1). The connecting pipe (4) is connected to the right side of the first exhaust gas treatment device body (3). The other end of the connecting pipe (4) is connected to the second exhaust gas treatment device body (5). The gear set (7) is driven and connected to the front of the second exhaust gas treatment device body (5). The exhaust pipe (6) is connected to the second exhaust gas treatment device body (5). A support plate (8) is fixedly connected to the top right side of the body (5) of the second exhaust gas treatment device. An oil tank (9) is fixedly installed on the rear side of the top of the support plate (8). A water pump (10) is fixedly installed on the front side of the top of the support plate (8). The input end of the water pump (10) is connected to the oil tank (9). The output end of the water pump (10) is connected to a refueling pipe (11). The other end of the refueling pipe (11) is located directly above the gear set (7). A fixing component (12) is fixedly connected to the top front of the body (5) of the second exhaust gas treatment device.

2. The incinerator exhaust gas treatment device according to claim 1, characterized in that: The fixing component (12) includes a fixing block (121), which is fixedly connected to the top of the front of the second exhaust gas treatment device body (5). A pipe clamp (122) is fixedly installed on the front of the fixing block (121), and the refueling pipe (11) is located inside the pipe clamp (122).

3. The incinerator exhaust gas treatment device according to claim 1, characterized in that: A time controller (13) is fixedly installed on the back of the second waste gas treatment device body (5), and the time controller (13) is electrically connected to the water pump (10) through a wire.

4. The incinerator exhaust gas treatment device according to claim 1, characterized in that: A collection box (14) is provided on the front side of the top right side of the base plate (1), and the collection box (14) is located directly below the gear set (7).

5. The incinerator exhaust gas treatment device according to claim 1, characterized in that: The right side of the oil tank (9) is fitted with an observation window (15) through a through groove. The observation window (15) is made of transparent acrylic.

6. The incinerator exhaust gas treatment device according to claim 4, characterized in that: A filter plate (16) is fixedly installed on the top of the collection box (14).

7. The incinerator exhaust gas treatment device according to claim 1, characterized in that: The support plate (8) has a reinforcing plate (17) fixedly connected to the front and rear sides of its bottom. The left side of the reinforcing plate (17) is fixedly connected to the body (5) of the second waste gas treatment device.

Citation Information

Patent Citations

  • Incinerator waste gas treatment device

    CN221771869U