Color film drying ceramic anilox roller
By setting spline grooves and guide grooves on the ceramic anilox roller for color film drying, combined with the design of the drive rod and cleaning roller, the problem of quick disassembly and cleaning of the color film drying device is solved, improving maintenance efficiency and cleaning effect.
Patent Information
- Application Number
- CN202423181402.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing colored film drying ceramic anilox rollers are inconvenient to disassemble and maintain, and the debris that adheres to them is difficult to clean, which affects the maintenance efficiency and performance of the equipment.
A colored film drying ceramic anilox roller was designed. By setting spline grooves and guide grooves on the drying roller and utilizing the combined structure of drive rod, cleaning frame and cleaning roller, quick disassembly and convenient cleaning can be achieved.
This improved the maintenance efficiency and cleaning effect of the device, ensured the smooth operation of the color film drying process, and prevented the adhesion of debris from affecting the use of the device.
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Figure CN223623310U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of color film production technology, and more specifically, it relates to a ceramic anilox roller for drying color film. Background Technology
[0002] Once the colored film is manufactured, it immediately enters the critical post-processing stage—drying and leveling. This step is crucial, as it not only affects the final quality of the colored film but also directly impacts subsequent storage convenience and transportation efficiency. To achieve this, a ceramic anilox roller is needed to dry the colored film.
[0003] Existing ceramic anilox rollers for drying colored films have several drawbacks. Firstly, the drying rollers are difficult to disassemble and maintain quickly, which can affect the maintenance efficiency of the device. Secondly, debris adhering to the drying rollers during the colored film drying process is difficult to clean, which can negatively impact the device's performance. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a ceramic anilox roller for drying colored film, thereby solving the issues that existing similar devices' drying rollers are inconvenient to disassemble and maintain quickly, easily affecting the device's maintenance efficiency, and that the drying rollers accumulate debris during the colored film drying process, making it difficult to clean and affecting the device's performance.
[0005] This utility model of a colored film drying ceramic anilox roller is achieved through the following specific technical means:
[0006] A colored film drying ceramic anilox roller includes a drying roller and a base frame;
[0007] The drying roller has a set of spline grooves on its right end and a heating wire installed inside. The drying roller has a set of guide grooves on its left end. The drying roller is mounted on a base frame. A drive rod is rotatably mounted on the right end of the base frame. A set of motors is fixedly mounted on the outer end of the base frame. Adjacent sets of drive rods are connected by transmission. A set of spline shafts is fixedly mounted on the inner end of the drive rods, and the spline shafts at the inner end of the drive rods are inserted into the spline grooves on the right end of the drying rollers. The outer end of the drive rods is fixedly mounted on the drive shaft of the motors. A set of cleaning frames is threaded onto the top of the base frame. Cleaning rollers are rotatably mounted on the bottom of the cleaning frames. The cleaning rollers are placed on top of the drying rollers, and the outer ends of the cleaning rollers are connected to the drive rods by transmission. A connecting rod is also slidably mounted on the left end of the base frame. A set of bearings is snapped onto the inner end of the connecting rods. A set of insert rods is snapped onto the inner ring of the bearings, and the insert rods are inserted into the guide grooves on the left end of the drying rollers.
[0008] In at least some embodiments, a set of side support plates are fixedly installed on the outer end of the base frame, a set of sliding holes are provided on the side support plates, a set of sliding rods are fixedly installed on the connecting rod, and the sliding rods on the connecting rods are slidably installed on the sliding holes of the side support plates at the outer end of the base frame.
[0009] In at least some embodiments, a set of elastic elements is sleeved on the slide of the connecting rod, and the outer end of the elastic elements is in contact with the inner end of the upper side support plate of the base frame.
[0010] In at least some embodiments, a set of adjusting screws is rotatably mounted on the top of the base frame, and a set of threaded holes are provided on the cleaning frame, with the threaded holes on the cleaning frame being threaded onto the adjusting screws on the top of the base frame.
[0011] In at least some embodiments, a set of synchronous pulleys is fixedly mounted on each of the drive rods, and adjacent sets of drive rods are connected by synchronous belt transmission.
[0012] In at least some embodiments, a set of guide rods is fixedly installed on the top of the base frame, and a set of guide holes are also provided on the cleaning frame, with the guide holes on the cleaning frame slidably installed on the guide rods on the top of the base frame.
[0013] In at least some embodiments, a set of second gears is fixedly installed on the outer end of the cleaning roller, and a set of first gears is fixedly installed on the drive rod, and the second gears at the outer end of the cleaning roller are meshed and connected to the first gears on the drive rod.
[0014] Compared with the prior art, the colored film drying ceramic anilox roller of this utility model has the following beneficial effects:
[0015] The connecting rod is designed to allow for sliding installation on the outer side support plate of the base frame via a slide bar. Pulling the connecting rod outward allows the spline shaft at the inner end of the drive rod to be inserted into the spline groove at the right end of the drying roller. Once the drying roller is in the installation position, the connecting rod is released, and under the action of the elastic element on the slide bar, the connecting rod moves inward and is inserted into the guide groove at the left end of the drying roller. This facilitates quick disassembly and maintenance of the drying roller, improving the maintenance efficiency of the device. The cleaning frame is designed to be threaded onto the adjusting screw on the top of the base frame via its threaded holes. The cleaning frame is slidably mounted onto the guide rod on the top of the base frame via its guide holes. Rotating the adjusting screw causes the cleaning frame, threaded onto the adjusting screw, to move downwards. When the cleaning roller contacts the top of the drying roller, the second gear at the outer end of the cleaning roller meshes with the first gear on the drive rod, causing the drying roller to rotate while simultaneously driving the cleaning roller to rotate. This facilitates the cleaning of the surface of the drying roller using the cleaning roller, resulting in a better cleaning effect and preventing the drying roller from becoming sticky with debris during the color film drying process, which would affect the device's performance. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the front side axis of this utility model.
[0017] Figure 2 This is a schematic diagram of the rear axle of this utility model.
[0018] Figure 3 This is a schematic diagram of the disassembly and assembly of the cleaning rack of this utility model.
[0019] Figure 4 This is a schematic diagram of the outer end installation of the cleaning roller of this utility model.
[0020] Figure 5 This is a schematic diagram of the assembly and disassembly of the drying roller of this utility model.
[0021] Figure 6 This is a cross-sectional schematic diagram of the drying roller of this utility model.
[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0023] 1. Drying roller; 101. Spline groove; 102. Insert guide groove; 2. Base frame; 201. Adjusting screw; 202. Guide rod; 203. Drive rod; 2031. First gear; 2032. Spline shaft; 204. Motor; 205. Side support plate; 206. Connecting rod; 2061. Slide rod; 2062. Elastic element; 2063. Bearing; 2064. Insert rod; 207. Synchronous belt; 3. Cleaning frame; 301. Threaded hole; 302. Guide hole; 303. Cleaning roller; 3031. Second gear. Detailed Implementation
[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0025] As attached Figure 1 To be continued Figure 6 As shown:
[0026] Example 1: This utility model provides a colored film drying ceramic anilox roller, including a drying roller 1 and a base frame 2;
[0027] A set of spline grooves 101 is provided at the right end of the drying roller 1. A heating wire is installed inside the drying roller 1. A set of guide grooves 102 is provided at the left end of the drying roller 1. The drying roller 1 is mounted on the base frame 2. A drive rod 203 is rotatably mounted at the right end of the base frame 2. A set of motors 204 is fixedly mounted at the outer end of the base frame 2. Adjacent sets of drive rods 203 are connected by transmission. A set of spline shafts 2032 is fixedly mounted at the inner end of the drive rod 203, and the spline shafts 2032 at the inner end of the drive rod 203 are inserted into the spline grooves 101 at the right end of the drying roller 1. The outer end of the drive rod 203... A set of cleaning frames 3 is threadedly installed on the top of the base frame 2, and a cleaning roller 303 is rotatably installed on the bottom of the cleaning frame 3. The cleaning rollers 303 are respectively placed on the top of the drying roller 1. The outer ends of the cleaning rollers 303 are respectively connected to the drive rod 203. A connecting rod 206 is also slidably installed on the left end of the base frame 2. A set of bearings 2063 is snapped on the inner end of the connecting rod 206. A set of insert rods 2064 is snapped on the inner ring of the bearings 2063, and the insert rods 2064 are inserted into the guide groove 102 on the left end of the drying roller 1.
[0028] like Figure 5 and Figure 6 As shown, a set of synchronous pulleys are fixedly installed on the drive rod 203, and two adjacent sets of drive rods 203 are connected by synchronous belt 207. A set of side support plates 205 are fixedly installed on the outer end of the base frame 2. A set of sliding holes are opened on the side support plate 205. A set of sliding rods 2061 are fixedly installed on the connecting rod 206, and the sliding rods 2061 on the connecting rod 206 are slidably installed on the sliding holes of the side support plate 205 at the outer end of the base frame 2. A set of elastic elements 2062 are sleeved on the sliding rods 2061 of the connecting rod 206, and the outer end of the elastic element 2062 is in contact with the inner end of the side support plate 205 on the base frame 2. Specifically, the sliding rod 2061 on the connecting rod 206 is slidably installed on the sliding hole of the outer side support plate 205 of the base frame 2. Pulling the connecting rod 206 outward causes the spline shaft 2032 at the inner end of the drive rod 203 to be inserted into the spline groove 101 at the right end of the drying roller 1. After the drying roller 1 moves to the installation position, the connecting rod 206 is released. Under the action of the elastic element 2062 on the sliding rod 2061, the connecting rod 206 moves inward, and the insertion rod 2064 is inserted into the insertion guide groove 102 at the left end of the drying roller 1. This makes it easy to quickly disassemble and maintain the drying roller 1 of this device, thus improving the maintenance efficiency of the device.
[0029] Example 2: Based on Example 1, as follows Figure 3 and Figure 4As shown, a set of second gears 3031 are fixedly installed on the outer end of the cleaning roller 303, and a set of first gears 2031 are fixedly installed on the drive rod 203. The second gears 3031 at the outer end of the cleaning roller 303 are meshed and connected to the first gears 2031 on the drive rod 203. A set of adjusting screws 201 are rotatably installed on the top of the base frame 2. A set of threaded holes 301 are provided on the cleaning frame 3, and the threaded holes 301 on the cleaning frame 3 are threaded onto the adjusting screws 201 on the top of the base frame 2. A set of guide rods 202 are also fixedly installed on the top of the base frame 2. A set of guide holes 302 are also provided on the cleaning frame 3, and the guide holes 302 on the cleaning frame 3 are slidably installed onto the guide rods 202 on the top of the base frame 2. Specifically, the threaded holes 301 on the cleaning frame 3 are threaded onto the guide rods 202 on the top of the base frame 2. The cleaning roller 303 is threadedly mounted on the adjusting screw 201 at the top of the base frame 2. The guide hole 302 on the cleaning roller 3 is slidably mounted on the guide rod 202 at the top of the base frame 2. Rotating the adjusting screw 201 causes the cleaning roller 3 threadedly mounted on the adjusting screw 201 to move downward. When the cleaning roller 303 moves to contact the top of the drying roller 1, the second gear 3031 at the outer end of the cleaning roller 303 meshes with the first gear 2031 on the drive rod 203, so that the drying roller 1 rotates while driving the cleaning roller 303 to rotate. This makes it easier for the device to clean the surface of the drying roller 1 through the cleaning roller 303, so that the device has a better cleaning effect and avoids the problem that the drying roller 1 is difficult to clean due to the adhesion of debris during the color film drying process, which affects the use effect of the device.
[0030] The specific usage and function of this embodiment are as follows:
[0031] In use, the connecting rod 206 is pulled outward to insert the splined shaft 2032 at the inner end of the drive rod 203 into the splined groove 101 at the right end of the drying roller 1. After the drying roller 1 moves to the installation position, the connecting rod 206 is released. Under the action of the elastic element 2062 on the slide rod 2061, the connecting rod 206 moves inward, and the insertion rod 2064 is inserted into the guide groove 102 at the left end of the drying roller 1. This allows the drying roller 1 of this device to be easily disassembled and maintained quickly, improving the maintenance efficiency of the device. The adjusting screw 201 is rotated to allow the threaded installation... The cleaning frame 3 on the adjusting screw 201 moves downward. When the cleaning roller 303 moves to contact the top of the drying roller 1, the second gear 3031 at the outer end of the cleaning roller 303 meshes with the first gear 2031 on the drive rod 203 for transmission connection. This causes the drying roller 1 to rotate while driving the cleaning roller 303 to rotate, making it easier for the device to clean the surface of the drying roller 1 through the cleaning roller 303. This results in a better cleaning effect and avoids the problem of debris sticking to the drying roller 1 during the color film drying process, which is difficult to clean and affects the device's performance.
[0032] The following points should be noted in this article:
[0033] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0034] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0035] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A colored film drying ceramic anilox roller, characterized in that: Includes drying rollers (1) and base frame (2); The right end of the drying roller (1) is provided with a set of spline grooves (101), and a heating wire is installed inside the drying roller (1). The left end of the drying roller (1) is provided with a set of guide grooves (102). The drying roller (1) is mounted on the base frame (2). A drive rod (203) is rotatably mounted on the right end of the base frame (2). A set of motors (204) is fixedly mounted on the outer end of the base frame (2). Two adjacent sets of drive rods (203) are connected by transmission. A set of spline shafts (2032) is fixedly mounted on the inner end of the drive rod (203), and the spline shafts (2032) at the inner end of the drive rod (203) are inserted into the spline grooves (101) at the right end of the drying roller (1). The outer end of the drive rod (203) is connected to the spline grooves (101) at the right end of the drying roller (1). 3) A set of cleaning racks (3) is fixedly installed on the drive shaft of the motor (204). A set of cleaning racks (3) is threaded on the top of the base frame (2). A cleaning roller (303) is rotatably installed on the bottom of the cleaning rack (3). The cleaning rollers (303) are respectively placed on the top of the drying roller (1). The outer ends of the cleaning rollers (303) are respectively connected to the drive rod (203). A connecting rod (206) is also slidably installed on the left end of the base frame (2). A set of bearings (2063) is snapped on the inner end of the connecting rod (206). A set of insert rods (2064) is snapped on the inner ring of the bearings (2063). The insert rods (2064) are inserted into the guide groove (102) on the left end of the drying roller (1).
2. The ceramic anilox roller for drying colored film according to claim 1, characterized in that: Each of the drive rods (203) is fixedly mounted with a set of synchronous pulleys, and the two adjacent sets of drive rods (203) are connected by a synchronous belt (207).
3. The ceramic anilox roller for drying colored film according to claim 1, characterized in that: A set of side support plates (205) are fixedly installed on the outer end of the base frame (2). A set of sliding holes are provided on the side support plates (205). A set of sliding rods (2061) are fixedly installed on the connecting rod (206), and the sliding rods (2061) on the connecting rod (206) are slidably installed on the sliding holes of the side support plates (205) at the outer end of the base frame (2).
4. The ceramic anilox roller for drying colored film according to claim 1, characterized in that: A set of elastic elements (2062) are sleeved on the slide rod (2061) of the connecting rod (206), and the outer end of the elastic element (2062) is in contact with the inner end of the upper support plate (205) of the base frame (2).
5. The ceramic anilox roller for drying colored film according to claim 1, characterized in that: A set of second gears (3031) is fixedly installed on the outer end of the cleaning roller (303), and a set of first gears (2031) is fixedly installed on the drive rod (203). The second gear (3031) at the outer end of the cleaning roller (303) is meshed with the first gear (2031) on the drive rod (203) for transmission.
6. The ceramic anilox roller for drying colored film according to claim 1, characterized in that: A set of adjusting screws (201) is rotatably installed on the top of the base frame (2), and a set of threaded holes (301) are opened on the cleaning frame (3), and the threaded holes (301) on the cleaning frame (3) are threaded onto the adjusting screws (201) on the top of the base frame (2).
7. The ceramic anilox roller for drying colored film according to claim 1, characterized in that: A set of guide rods (202) is fixedly installed on the top of the base frame (2), and a set of guide holes (302) is opened on the cleaning frame (3), and the guide holes (302) on the cleaning frame (3) are slidably installed on the guide rods (202) on the top of the base frame (2).