Kiln car supporting structure of shuttle kiln

By designing an adjustable kiln car support structure, the problem of limited flexibility in the use of existing shuttle kiln car support structures has been solved. This allows for multi-layer stacking and flexible adjustment, making it suitable for kiln cars of different heights and models, reducing operating costs and improving the efficiency of ceramic product placement.

CN223623392UActive Publication Date: 2025-12-02HUBEI XISHUI KEMEI MACHINERY
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Patent Information

Application Number
CN202423118150.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-02
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The existing shuttle kiln car support structure has limited flexibility in the firing process of different ceramic products, resulting in increased costs and inconvenience in operation.

Method used

A kiln car support structure was designed, which includes a load-bearing mechanism, a stacking mechanism, and a support mechanism. Through adjustable columns, load-bearing beams, and stacking columns, multi-layer stacking and flexible adjustment can be achieved, making it suitable for kiln cars of different heights and models.

Benefits of technology

This improved the flexibility and applicability of the kiln car support structure, reduced operating costs, and increased the efficiency and stability of ceramic product placement.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223623392U_ABST
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Abstract

The utility model relates to a shuttle kiln car supporting structure which comprises a plurality of bearing mechanisms, a supporting mechanism is arranged at the bottom of the lower bearing mechanism, a plurality of stacking mechanisms are arranged in the bearing mechanisms, each bearing mechanism comprises four supporting columns, and the supporting columns are arranged on the bottom of the lower bearing mechanism. Four bearing beams are fixedly installed between the supporting columns, four stabilizing beams are fixedly installed between the bearing beams, and a plurality of penetrating holes are formed in the tops of the bearing beams. According to the shuttle kiln car supporting structure, through the arrangement of the bearing mechanism, the stacking mechanism and the supporting mechanism, the bearing mechanism and the stacking mechanism are matched for use, flexible adjustment and use can be conducted according to the ceramic height, a plurality of bearing mechanisms and the stacking mechanism can be stacked side by side for use, and the shuttle kiln car supporting structure is suitable for flexible placement of ceramic products in kiln cars of different sizes; the cost is saved, the operation is simple, and the bearing flexibility is better.
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Description

Technical Field

[0001] This utility model relates to the field of shuttle kiln technology, specifically a shuttle kiln car support structure. Background Technology

[0002] A shuttle kiln is an intermittent firing kiln, similar in structure to a matchbox. The kiln car is pushed into the kiln for firing, and after firing, it is pulled out in the opposite direction to unload the fired ceramics. The kiln car is like a shuttle, hence the name shuttle kiln. During the use of a shuttle kiln, a support structure is set on the top of the kiln car to support the ceramic products, so that as many ceramic products as possible can be fired, thereby reducing energy consumption and improving production efficiency.

[0003] In the process of developing this application, the inventors discovered that the technology has at least the following problems: existing kiln car support structures are mostly of a specific length. During the firing process of different ceramic products, support rods of corresponding lengths are used to support the bearing plate, which requires the production of support rods of different heights to match the ceramic products. This not only increases the firing cost but also limits the flexibility of use. Therefore, a shuttle kiln car support structure is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a shuttle kiln car support structure with advantages such as flexible support adjustment, thus solving the problem of limited flexibility in the use of existing kiln car supports.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a shuttle kiln car support structure, comprising multiple bearing mechanisms, with a support mechanism at the bottom of the bearing mechanism and multiple stacking mechanisms inside the bearing mechanism;

[0006] The load-bearing mechanism includes four support columns, four load-bearing beams are fixedly installed between the support columns, four stabilizing beams are fixedly installed between the load-bearing beams, a number of through holes are opened on the top of the load-bearing beams, a load-bearing insertion hole is opened on the top of the support column, and a first insertion rod is fixedly installed on the bottom of the support column, and the load-bearing insertion hole is adapted to the first insertion rod.

[0007] Furthermore, the stacking mechanism includes four stacking columns. Each stacking column has a stacking insertion hole at its top and a second insertion rod fixedly installed at its bottom. The stacking insertion hole is compatible with the second insertion rod.

[0008] Furthermore, the support mechanism includes a base pad, the top of which has a pad insertion hole, and the base pad is disposed outside the lower first insertion rod, the first insertion rod being adapted to the pad insertion hole.

[0009] Furthermore, the second insertion rod is adapted to the bearing socket, and the first insertion rod is adapted to the stacking socket.

[0010] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0011] This shuttle kiln car support structure, through the arrangement of a carrying mechanism, a stacking mechanism, and a support mechanism, allows the carrying mechanism and the stacking mechanism to be used together. It can be flexibly adjusted according to the height of the ceramics, and multiple carrying mechanisms and stacking mechanisms can also be used side by side. It is suitable for flexible placement of ceramic products in kiln cars of different sizes, saves costs, is easy to operate, and makes the carrying flexibility better. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is an exploded view of the structure of this utility model.

[0014] In the diagram: 1. Support column; 2. Load-bearing beam; 3. Through hole; 4. Load-bearing insertion hole; 5. First insertion rod; 6. Base pad; 7. Pad insertion hole; 8. Stacked column; 9. Stacked insertion hole; 10. Second insertion rod; 11. Stabilizing beam. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-2 The shuttle kiln car support structure in this embodiment includes multiple bearing mechanisms, with a support mechanism at the bottom of the lower bearing mechanism and multiple stacking mechanisms inside the bearing mechanism.

[0017] In this embodiment, the supporting mechanism includes four pillars 1, four supporting beams 2 are fixedly installed between the pillars 1, four stabilizing beams 11 are fixedly installed between the supporting beams 2, a number of through holes 3 are opened on the top of the supporting beams 2, a supporting insertion hole 4 is opened on the top of the pillars 1, and a first insertion rod 5 is fixedly installed on the bottom of the pillars 1, and the supporting insertion hole 4 is adapted to the first insertion rod 5.

[0018] The perforation 3 allows for easy fixing of the crane, enabling ceramics to be placed on flat ground and then transferred for stacking, reducing the labor intensity of manual placement and improving placement efficiency.

[0019] Specifically, during the use of the kiln car, multiple supporting mechanisms can be stacked together. The first insert rod 5 is installed into the supporting insert hole 4 for stacking and use. It is used in conjunction with the stacking mechanism between the two, thus making it suitable for placing ceramic products of different heights.

[0020] In this embodiment, the stacking mechanism includes four stacking columns 8. The top of the stacking column 8 is provided with a stacking insertion hole 9, and the bottom of the stacking column 8 is fixedly installed with a second insertion rod 10. The stacking insertion hole 9 is adapted to the second insertion rod 10, and the second insertion rod 10 is adapted to the bearing insertion hole 4.

[0021] in,

[0022] It should be noted that,

[0023] Specifically, when placing ceramic products of different heights, the second insert 10 can be installed into the bearing socket 4. Then, the stacking columns 8 are stacked sequentially according to the height of the ceramic products. Finally, the first insert 5 is installed into the stacking socket 9. The ceramic products are then placed inside the bearing mechanism using a plate, making the use more flexible.

[0024] In this embodiment, the support mechanism includes a base pad 6, the top of which is provided with a pad insertion hole 7. The base pad 6 is disposed outside the lower first insertion rod 5. The first insertion rod 5 is adapted to the pad insertion hole 7 and the first insertion rod 5 is adapted to the stacking insertion hole 9.

[0025] Specifically, the bottom first insert rod 5 is installed into the pad block insertion hole 7, so that the base pad block 6 contacts the top of the kiln car, making the overall support structure more stable in supporting the ceramic products.

[0026] In addition, the support mechanism and the stacking mechanism can be stacked side by side, so that the support structure as a whole can be used for different types of kiln cars.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A shuttle kiln car support structure, characterized in that, It includes multiple supporting mechanisms, with a support mechanism at the bottom of each supporting mechanism and multiple stacking mechanisms inside each supporting mechanism; The supporting mechanism includes four pillars (1), four supporting beams (2) are fixedly installed between the pillars (1), four stabilizing beams (11) are fixedly installed between the supporting beams (2), a number of through holes (3) are opened on the top of the supporting beams (2), a supporting insertion hole (4) is opened on the top of the pillars (1), and a first insertion rod (5) is fixedly installed on the bottom of the pillars (1). The supporting insertion hole (4) is adapted to the first insertion rod (5).

2. The shuttle kiln car support structure according to claim 1, characterized in that: The stacking mechanism includes stacking columns (8), and there are four stacking columns (8). The top of each stacking column (8) is provided with a stacking insertion hole (9), and the bottom of each stacking column (8) is fixedly installed with a second insertion rod (10). The stacking insertion hole (9) is adapted to the second insertion rod (10).

3. The shuttle kiln car support structure according to claim 2, characterized in that: The support mechanism includes a base pad (6), the top of which is provided with a pad insertion hole (7). The base pad (6) is located outside the lower first insertion rod (5), and the first insertion rod (5) is adapted to the pad insertion hole (7).

4. The shuttle kiln car support structure according to claim 3, characterized in that: The second insertion rod (10) is adapted to the bearing insertion hole (4), and the first insertion rod (5) is adapted to the stacking insertion hole (9).