Aluminum alloy strength detection device

By designing an aluminum alloy strength testing device that includes a rotating component and a servo motor system, the problem of the inability to comprehensively evaluate the strength of aluminum alloys in the existing technology has been solved. This enables accurate testing under different stress area conditions, improving the flexibility and stability of the testing.

CN223624014UActive Publication Date: 2025-12-02SHANDONG PROVINCE ZHONGHAO ALUMINUM CO LTD

Patent Information

Application Number
CN202423036947.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-02
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing aluminum alloy strength testing devices cannot comprehensively and accurately assess the strength performance of aluminum alloys under different stress area conditions, leading to misjudgments and product reliability issues.

Method used

An aluminum alloy strength testing device was designed, comprising a rotating assembly and a servo motor system. It can replace impact blocks with different contact areas and adjust the position of the fixing plate to adapt to aluminum alloy plates of different sizes through the servo motor and cylinder system. Combined with a pressure sensor and control panel, it can achieve real-time monitoring and control.

Benefits of technology

This technology enables comprehensive strength assessment of aluminum alloys under different contact conditions, improving the flexibility, accuracy, and stability of the testing process and ensuring the reliability and applicability of the test results.

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Abstract

The utility model belongs to the technical field of strength detection, and particularly relates to an aluminum alloy strength detection device which comprises a mounting rack, a dial mounted on one side of the mounting rack, a rotating shaft rotatably mounted between two sides of the mounting rack in a penetrating manner, a pointer fixedly connected to one end of the rotating shaft, connecting rods mounted on the outer wall of the rotating shaft, and impact blocks fixedly connected to one ends of the connecting rods. The other end of the rotating shaft is fixedly connected with a first gear, a sliding strip is slidably mounted in the sliding rail, one side of the sliding strip is fixedly connected with a first rack, and a telescopic device is mounted on one side of the mounting frame. A telescopic rod is started to drive a connecting plate to move, a supporting rod can pull or push a first rack, the first rack slides in a sliding rail through a sliding strip to drive a first gear to rotate, a rotating shaft is made to rotate, then the connecting rod and an impact block are driven to rotate, and the rotating angle can be accurately observed and controlled through a dial and a pointer; the impact blocks with different contact areas can be conveniently replaced to detect the aluminum alloy, so that the strength performance of the aluminum alloy under different contact conditions can be more comprehensively evaluated.
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Description

Technical Field

[0001] This utility model relates to the field of strength testing technology, specifically an aluminum alloy strength testing device. Background Technology

[0002] In the processing of aluminum alloy sheets, in order to determine whether they have sufficient strength to meet specific usage requirements and thus ensure that the products do not experience quality problems such as breakage or deformation during use, a strength testing device is required.

[0003] A Chinese patent with announcement number CN218121611U discloses an aluminum alloy strength testing device, including a drive component a and a drive component b. The drive component a is provided with a support mechanism a, and the drive component b is provided with a support mechanism b. The support mechanism a is connected to a testing mechanism through a connector. This invention supports the aluminum alloy product by moving the support mechanism b through the drive component b, and completes the strength testing of different positions of the aluminum alloy product through the drive component a, the support mechanism a, and the testing mechanism, effectively improving the testing efficiency of the prior art.

[0004] However, the above-mentioned testing device still has some problems. In practical applications, since there is no replacement component that can replace impact blocks with different contact areas, it is impossible to comprehensively and accurately evaluate the strength performance of aluminum alloy under different stress area conditions, which leads to misjudgment of the strength of aluminum alloy and thus affects the reliability of the product in practical applications. Therefore, an aluminum alloy strength testing device is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology and solve the problems mentioned in the background technology, this utility model proposes an aluminum alloy strength testing device.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: An aluminum alloy strength testing device of this utility model includes a workbench, a rotating assembly mounted on top of the workbench, and a mounting frame. A scale is mounted on one side of the mounting frame, and a rotating shaft is rotatably mounted between the two sides of the mounting frame. One end of the rotating shaft passes through the center of the scale and is fixedly connected to an indicator needle. Four connecting rods are equidistantly mounted on the outer wall of the rotating shaft inside the mounting frame. An impact block is fixedly connected to one end of each connecting rod. The impact blocks have the same mass but different contact areas. A gear is fixedly connected to the other end of the rotating shaft. A slide rail is provided on the other side of the mounting frame, and a slide bar is slidably mounted inside the slide rail. A rack is fixedly connected to one side of the slide bar. A telescopic rod is mounted on one side of the mounting frame, and a connecting plate is mounted on the working end of the telescopic rod. A support rod is mounted on one side of the rack, and one end of the support rod is fixedly connected to one side of the connecting plate. This allows for convenient replacement of impact blocks with different contact areas to test aluminum alloys, thereby more comprehensively evaluating the strength performance of aluminum alloys under different contact conditions.

[0007] Preferably, an L-shaped frame is installed at the top edge of the workbench, and a cylinder is installed on the top side of the L-shaped frame. The mounting bracket is installed on the bottom side of the working end of the cylinder, which facilitates driving the mounting bracket to move up and down, thereby controlling the impact force of the impact block on the aluminum alloy and improving the flexibility and accuracy of the test.

[0008] Preferably, the workbench has an internal cavity. A servo motor is installed on one side of the cavity, and a gear is installed at the output end of the servo motor. Two guide rods are symmetrically fixed between the two sides of the cavity. A rack is installed on the outer wall of each guide rod, and the racks are symmetrically arranged around a central axis. Each rack meshes with a gear. A movable plate is fixed to the outer side of each rack. Two sliding grooves are symmetrically formed inside the top side of the workbench. A slider is fixed to the top side of the movable plate and slides inside the sliding grooves, thereby achieving stable clamping of aluminum alloy plates of different sizes and improving the applicability and stability of the inspection.

[0009] Preferably, a fixing plate is fixedly connected to the top side of the slider, a threaded rod is rotatably installed inside the fixing plate, a pressure block is installed on the bottom side of the threaded rod, and a handle is installed at the top of the threaded rod, so as to firmly fix the aluminum alloy plate to the worktable and ensure the stability and accuracy of the detection process.

[0010] Preferably, a pressure sensor is installed at the center of the top side of the workbench. The pressure sensor is used to monitor the pressure of the impact block on the test piece and can monitor the impact pressure of the impact block on the aluminum alloy sheet in real time.

[0011] Preferably, a control panel is installed on one side of the workbench. The control panel is electrically connected to the pressure sensor and the cylinder, and is used for signal transmission of the pressure sensor and operation control of the cylinder, making the entire detection process more convenient and efficient, and improving detection efficiency.

[0012] The advantages of this utility model are:

[0013] 1. The present invention activates the telescopic rod, which drives the connecting plate to move. This causes the support rod to pull or push the rack. The rack slides in the slide rail through the slide bar, which drives the gear to rotate, causing the rotating shaft to rotate. This, in turn, drives the connecting rod and the impact block to rotate. The rotation angle can be accurately observed and controlled through the dial and indicator needle. This allows for easy replacement of impact blocks with different contact areas to test aluminum alloys, thereby providing a more comprehensive evaluation of the strength performance of aluminum alloys under different contact conditions.

[0014] 2. The servo motor of this utility model drives the gear two to rotate, which causes the two racks two to move simultaneously towards the center or outward along the guide rod. The movement of the racks two drives the movable plate to move, and the slider on the top of the movable plate slides in the slide groove, thereby moving the fixed plate on the top of the slider. The position of the two fixed plates is adjusted to adapt to the size of the aluminum alloy plate, ensuring the stability and accuracy of the detection process. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the intermediate axis side view of the present invention;

[0017] Figure 2 This is a schematic diagram of the main structure of the detection device;

[0018] Figure 3 This is a schematic diagram of the internal structure of the L-shaped frame;

[0019] Figure 4 This is a schematic diagram of the rotating component structure;

[0020] Figure 5 This is a schematic diagram of the fixed component structure.

[0021] In the diagram: 1. Workbench; 2. Mounting bracket; 3. Dial; 4. Rotating shaft; 5. Indicator needle; 6. Connecting rod; 7. Impact block; 8. Gear 1; 9. Slide rail; 10. Sliding bar; 11. Rack 1; 12. Telescopic rod; 13. Connecting plate; 14. Support rod; 15. L-shaped frame; 16. Cylinder; 17. Cavity; 18. Servo motor; 19. Gear 2; 20. Guide rod; 21. Rack 2; 22. Movable plate; 23. Slide groove; 24. Slider; 25. Fixed plate; 26. Threaded rod; 27. Pressure block; 28. Handle; 29. ​​Pressure sensor; 30. Control panel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figure 1-4As shown, an aluminum alloy strength testing device includes a workbench 1. A rotating assembly is mounted on top of the workbench 1. The rotating assembly includes a mounting frame 2. A scale 3 is mounted on one side of the mounting frame 2. A rotating shaft 4 is rotatably mounted between the two sides of the mounting frame 2. One end of the rotating shaft 4 passes through the center of the scale 3 and is fixedly connected to an indicator needle 5. Four connecting rods 6 are equidistantly mounted on the outer wall of the rotating shaft 4 inside the mounting frame 2. One end of each connecting rod 6 is fixedly connected to an impact block 7. The impact blocks 7 have the same mass but different contact areas. A gear 8 is fixedly connected to the other end of the rotating shaft 4. A slide rail 9 is provided on the other side of the mounting frame 2. A slide bar 10 is slidably mounted inside the slide rail 9. A rack 11 is fixedly connected to one side of the slide bar 10. A telescopic rod 12 is mounted on one side of the mounting frame 2. A connecting plate 13 is mounted on the working end of the telescopic rod 12. A support rod 14 is mounted on one side of the rack 11. The impact block 7 is fixed to one side of the connecting plate 13. During operation, in practical applications, due to the lack of a replacement assembly that can replace impact blocks 7 with different contact areas, it is impossible to comprehensively and accurately evaluate the strength performance of aluminum alloy under different stress area conditions, leading to misjudgment of the strength of aluminum alloy and thus affecting the reliability of the product in practical applications. When it is necessary to replace impact blocks 7 with different contact areas, the telescopic rod 12 is activated. The extension and retraction of the telescopic rod 12 causes the connecting plate 13 to move, which causes the support rod 14 to pull or push the rack 11. The rack 11 slides in the slide rail 9 through the slide bar 10. The movement of the rack 11 will drive the gear 8 to rotate. The rotation of the gear 8 will cause the rotating shaft 4 to rotate, thereby driving the connecting rod 6 and the impact block 7 to rotate. The rotation angle can be accurately observed and controlled through the dial 3 and the indicator needle 5 to select the required impact block 7. This makes it easy to replace impact blocks 7 with different contact areas to test aluminum alloy, thereby more comprehensively evaluating the strength performance of aluminum alloy under different contact conditions.

[0024] Please see Figure 1 , 2 As shown in Figure 5, the workbench 1 has an internal cavity 17. A servo motor 18 is installed on one side of the cavity 17. A gear 19 is installed at the output end of the servo motor 18. Two guide rods 20 are symmetrically fixed between the two sides of the cavity 17. A rack 21 is installed on the outer wall of each guide rod 20. A movable plate 22 is fixed to the outer side of each rack 21. Two sliding grooves 23 are symmetrically opened inside the top side of the workbench 1. A slider 24 is fixed to the top side of the movable plate 22. The slider 24 is slidably installed inside the sliding groove 23. A fixed plate 25 is fixed to the top side of the slider 24. A threaded rod 26 is rotatably installed inside the fixed plate 25. A pressure block 27 is installed on the bottom side of the threaded rod 26. A handle 28 is installed on the top end of the threaded rod 26.

[0025] A pressure sensor 29 is mounted at the center of the top side of the workbench 1. The pressure sensor 29 is used to monitor the pressure of the impact block 7 on the test piece. An L-shaped frame 15 is installed at the top edge of the workbench 1, and a cylinder 16 is installed on the top side of the L-shaped frame 15. The mounting bracket 2 is installed on the bottom side of the working end of the cylinder 16. A control panel 30 is installed on one side of the workbench 1. During operation, in the processing of aluminum alloy sheets, in order to determine whether they have sufficient strength to meet specific usage requirements and thus ensure that the product will not have quality problems such as breakage or deformation during use, a strength testing device is required. The aluminum alloy sheet is placed on the top side of the workbench 1, and the servo motor 18 is started, which drives the gear 19 to rotate. This causes the two racks 21 to move simultaneously towards the center or outward along the guide rod 20. The movement of the racks 21 drives the movable plate 22 to move. The slider 24 on the top of the movable plate 22 slides in the groove 23, thereby moving the fixed plate 25 on the top of the slider 24. The positions of the two fixed plates 25 are adjusted to fit the size of the aluminum alloy sheet. Then, the handle 28 is turned to drive the threaded rod 26 to rotate, causing the pressure block 27 to move downward and fix the aluminum alloy sheet on the workbench 1, ensuring stability and accuracy during the testing process. When preparing for strength testing, the cylinder 16 on the top of the L-shaped frame 15 is activated, and its working end pushes the mounting frame 2 downward, bringing the impact block 7 close to the aluminum alloy sheet to be tested. When the impact block 7 contacts the aluminum alloy sheet and applies pressure, the pressure sensor 29 monitors the pressure of the impact block 7 on the aluminum alloy sheet in real time and transmits the pressure signal to the control panel 30. When a certain pressure level is reached, the control panel 30 will close the cylinder 16. The pressure sensor 29 is model PA1140.

[0026] Working principle: The aluminum alloy sheet is placed on the top side of the workbench 1. The servo motor 18 is started, which drives the gear 19 to rotate. This causes the two racks 21 to move simultaneously towards the center or outward along the guide rod 20. The movement of the racks 21 drives the movable plate 22 to move. The slider 24 on the top of the movable plate 22 slides in the groove 23, thereby moving the fixed plate 25 on the top of the slider 24. The position of the two fixed plates 25 is adjusted to fit the size of the aluminum alloy sheet. Then, the handle 28 is turned, which drives the threaded rod 26 to rotate, causing the pressure block 27 to move downward and fix the aluminum alloy sheet on the workbench 1, ensuring the stability and accuracy of the testing process. When the strength test is about to be performed, the cylinder 16 on the top of the L-shaped frame 15 is activated. Its working end pushes the mounting frame 2 downward, causing the impact block 7 to approach the aluminum alloy sheet to be tested. When the impact block 7 contacts the aluminum alloy sheet and applies pressure, the pressure sensor 29 monitors the pressure of the impact block 7 on the aluminum alloy sheet in real time and transmits the pressure signal to the control panel 30. When a certain pressure level is reached, the control panel 30 will close the cylinder 16.

[0027] When it is necessary to replace the impact block 7 with one of different contact areas, the telescopic rod 12 is activated. The extension and retraction of the telescopic rod 12 causes the connecting plate 13 to move, which in turn causes the support rod 14 to pull or push the rack 11. The rack 11 slides in the slide rail 9 through the slide bar 10. The movement of the rack 11 will drive the gear 8 to rotate. The rotation of the gear 8 will cause the rotating shaft 4 to rotate, thereby driving the connecting rod 6 and the impact block 7 to rotate. The rotation angle can be accurately observed and controlled through the dial 3 and the indicator needle 5 to select the required impact block 7. This allows for easy replacement of impact blocks 7 with different contact areas to test aluminum alloys, thereby more comprehensively evaluating the strength performance of aluminum alloys under different contact conditions.

[0028] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An aluminum alloy strength testing device, characterized in that: The system includes a workbench (1), above which a rotation assembly is mounted. The rotation assembly includes a mounting frame (2), on one side of which a dial (3) is mounted. A rotating shaft (4) is rotatably mounted between the two sides of the mounting frame (2). One end of the rotating shaft (4) passes through the center of the dial (3) and is fixedly connected to an indicator needle (5). Four connecting rods (6) are equidistantly mounted on the outer wall of the rotating shaft (4) inside the mounting frame (2). One end of each connecting rod (6) is fixedly connected to an impact block (7). The impact block (7) has a mass... The quantities are the same but the contact areas are different. The other end of the rotating shaft (4) is fixedly connected to a gear (8). The other side of the mounting bracket (2) is provided with a slide rail (9). A slide bar (10) is slidably installed inside the slide rail (9). A rack (11) is fixedly connected to one side of the slide bar (10). A telescopic rod (12) is installed on one side of the mounting bracket (2). A connecting plate (13) is installed on the working end of the telescopic rod (12). A support rod (14) is installed on one side of the rack (11). One end of the support rod (14) is fixedly connected to one side of the connecting plate (13).

2. The aluminum alloy strength testing device according to claim 1, characterized in that: An L-shaped frame (15) is installed at the top edge of the workbench (1), and a cylinder (16) is installed on the top side of the L-shaped frame (15). The mounting bracket (2) is installed on the bottom side of the working end of the cylinder (16).

3. The aluminum alloy strength testing device according to claim 2, characterized in that: The workbench (1) has a cavity (17) inside. A servo motor (18) is installed on one side of the cavity (17). A gear (19) is installed at the output end of the servo motor (18). Two guide rods (20) are symmetrically fixed between the two sides of the cavity (17). A rack (21) is installed on the outer wall of each guide rod (20). The racks (21) are symmetrically arranged around the central axis. The racks (21) mesh with the gears (19). A movable plate (22) is fixed to the outer side of each rack (21). Two sliding grooves (23) are symmetrically opened inside the top side of the workbench (1). A slider (24) is fixed to the top side of the movable plate (22). The slider (24) is slidably installed inside the sliding groove (23).

4. The aluminum alloy strength testing device according to claim 3, characterized in that: A fixing plate (25) is fixedly connected to the top side of the slider (24), and a threaded rod (26) is rotatably installed inside the fixing plate (25). A pressure block (27) is installed on the bottom side of the threaded rod (26), and a handle (28) is installed on the top of the threaded rod (26).

5. The aluminum alloy strength testing device according to claim 4, characterized in that: A pressure sensor (29) is mounted at the center of the top side of the workbench (1). The pressure sensor (29) is used to monitor the pressure of the impact block (7) on the test piece.

6. The aluminum alloy strength testing device according to claim 5, characterized in that: A control panel (30) is installed on one side of the workbench (1). The control panel (30) is electrically connected to the pressure sensor (29) and the cylinder (16), and is used for signal transmission of the pressure sensor (29) and operation control of the cylinder (16).

Citation Information

Patent Citations

  • Aluminum alloy strength detection device

    CN218121611U

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