Defect evaluation imaging device for recycled aggregate for vegetation concrete
By combining a high-definition camera, flash, and conveyor mechanism, the problem of slow sample placement speed in recycled aggregate defect evaluation devices has been solved, realizing automated detection and improving detection efficiency and image quality.
Patent Information
- Application Number
- CN202423117342.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing imaging devices for evaluating defects in recycled aggregates require manual placement of samples one at a time before shooting, resulting in slow shooting speed and low work efficiency. There is a lack of simple, convenient, and quantitative equipment for testing and evaluating defects in recycled aggregates.
Using a high-definition camera and flash, combined with a conveying mechanism and an adjustment mechanism, the system achieves automated conveying by driving a motor to rotate gears and a conveyor belt. The recycled aggregate is evenly distributed within the field of view of the high-definition camera. The camera mechanism can be adjusted in angle and spacing, the flash improves image clarity, and the limiting mechanism prevents skewing.
It enables automated and continuous detection of recycled aggregates, improves detection efficiency, reduces human error, captures more comprehensive image information, and enhances the processing capacity of the detection device.
Smart Images

Figure CN223624139U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of road engineering technology, and in particular to an imaging device for evaluating defects in recycled aggregates used in raw concrete. Background Technology
[0002] With the continuous development of urbanization, a large number of buildings that have reached their service life and no longer meet current needs are being demolished or rebuilt, inevitably generating a large amount of construction waste. Waste concrete in construction solid waste can be used as raw material for engineering construction after crushing, screening and other treatments. However, since recycled aggregate itself contains a large amount of residual mortar and porous structure, it has obvious defects compared with natural aggregate. Arbitrary application in foundation engineering will cause considerable safety hazards. The importance of identifying the defects of recycled aggregate and judging whether it can be put into use is self-evident.
[0003] The combination of vegetated concrete and recycled aggregate is a highly promising green building material technology. It transforms waste concrete and other construction waste into recycled aggregate, which is then applied to vegetated concrete with high porosity and the ability to support vegetation growth. This combination achieves dual environmental benefits: it reduces construction waste landfill and natural sand and gravel mining, representing an important direction for the sustainable development of building materials. It has significant ecological, economic, and social benefits and a promising future.
[0004] However, due to the different sources of virgin concrete in different regions, the performance of recycled aggregates is highly variable. Therefore, it is unreasonable to judge whether recycled aggregates can be used solely based on performance index values. Currently, there is a lack of simple, convenient, and quantitative equipment to test and evaluate the defects of recycled aggregates.
[0005] In some existing technologies, the imaging devices for evaluating defects in recycled aggregates require taking pictures before the samples are evaluated for quality. Most of these devices require manual placement of the samples one at a time during the shooting process, which is slow and inefficient. Utility Model Content
[0006] The main purpose of this invention is to provide an imaging device for evaluating defects in recycled aggregates for planted concrete. This device can effectively solve the problems in some existing technologies where the imaging device for evaluating defects in recycled aggregates requires taking pictures before the sample is evaluated for quality. Most of these devices require manual placement of the sample at a time, resulting in slow shooting speed and low work efficiency.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0008] An imaging device for evaluating defects in recycled aggregates for plant-based concrete includes a camera mechanism, an adjustment mechanism fixedly connected to the bottom of the camera mechanism, a support mechanism fixedly connected to the bottom of the adjustment mechanism, a limiting mechanism fixedly connected to the lower end of the outer surface of the adjustment mechanism, a conveying mechanism fixedly connected to the rear end of the limiting mechanism, and a support platform mechanism symmetrically fixedly connected to the outer surface of the conveying mechanism.
[0009] Preferably, the camera mechanism includes a high-definition camera, a mounting base is fixedly connected to the top of the high-definition camera, a flash is fixedly connected to the top of the mounting base, and a mounting sleeve is fixedly connected to the bottom of the high-definition camera.
[0010] Preferably, a fixed shaft is fixedly connected to the inner surface of the fixed sleeve, and threaded shafts are fixedly connected to both the left and right ends of the fixed shaft. Threaded sleeve seats are threadedly connected to the outer surfaces of both threaded shafts, and an adjusting valve is fixedly connected to the left end of the left threaded shaft.
[0011] Preferably, the bottom of the two threaded sleeve seats is fixedly connected to a mounting base, and the bottom of the mounting base is fixedly connected to an electric telescopic rod.
[0012] Preferably, a support base is fixedly connected to the bottom of the electric telescopic rod, and a fixed base is symmetrically fixedly connected to the outer surface of the support base.
[0013] Preferably, a limiting seat is fixedly connected to the lower end of the outer surface of the electric telescopic rod one, and an electric telescopic rod two is fixedly connected to the right side of the rear end of the limiting seat.
[0014] Preferably, the conveying mechanism includes a conveyor belt, with rotating gears rotatably connected to the left and right ends of the inner side of the conveyor belt. Rotating shafts are fixedly connected to the front and rear ends of the two rotating gears. Limiting discs are fixedly connected to the outer surfaces of the four rotating shafts. Mounting bearings are rotatably connected to the outer surfaces of the opposite ends of the two rotating shafts located at the same end. The rotating shaft located at the rear left end passes through the inner surface of the mounting bearing. A drive motor is rotatably connected to the rear end of the rotating shaft located at the rear left end. The drive motor is fixedly connected to the rear side of the mounting bearing. A fixed base is fixedly connected to the bottom of the four mounting bearings.
[0015] Preferably, the support mechanism includes a sample stage, and a protective frame is fixedly connected to the outer side of each of the sample stages.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the implementation of this utility model, by setting up a conveying mechanism, it is found that most camera devices require manual placement of samples one at a time during shooting, resulting in slow shooting speed and low work efficiency. Therefore, by setting up a drive motor, the drive motor can drive the rotating gear to rotate and connect with the conveyor belt, thereby driving the support mechanism fixed on the outer surface of the conveyor belt to move forward at a uniform speed. This enables continuous and automated material conveying, improves detection efficiency, reduces manual operation, and ensures that the recycled aggregate is evenly distributed within the field of view of the high-definition camera, helping the high-definition camera to capture more comprehensive image information. The speed of the conveyor belt can be adjusted as needed so that the high-definition camera can capture defects in the aggregate at different speeds. The automated conveying device reduces the error of manual sample placement and can continuously convey multiple samples, thereby significantly improving the processing capacity of the detection device.
[0018] 2. In the implementation of this utility model, by setting up a camera mechanism, a flash is installed on the top of the high-definition camera. The flash helps to improve the clarity and quality of the image. In some cases, the ambient light may be uneven, and the flash can help balance the light, reduce shadows and overexposed areas. In non-natural light environments, the flash can help restore the true color of the subject and avoid color cast. Moreover, the instantaneous brightness of the flash can freeze the motion, which is particularly useful for shooting moving objects and can reduce blur caused by the movement of the object.
[0019] 3. In the implementation of this utility model, by setting an adjustment mechanism and rotating the adjustment valve, the vertical rotation angle of the camera mechanism can be adjusted, which helps to improve the output quality of the photographed samples.
[0020] 4. In the implementation of this utility model, by setting a limiting mechanism, the distance between the camera frame structure and the transmission mechanism can be adjusted by the extension and retraction of the electric telescopic rod two at the limiting mechanism, so as to prevent the camera frame from tilting or falling over due to external factors. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the mounting base structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the camera mechanism structure of this utility model;
[0024] Figure 4 This is a schematic diagram of the support mechanism structure of this utility model;
[0025] Figure 5 This is a schematic diagram of the support mechanism of this utility model;
[0026] Figure 6 This is a partial cross-sectional view of the conveying mechanism of this utility model.
[0027] In the diagram: 1. Camera mechanism; 101. High-definition camera; 102. Mounting base; 103. Flash lamp; 104. Mounting sleeve; 2. Adjustment mechanism; 201. Fixed shaft; 202. Threaded shaft; 203. Adjusting valve; 204. Threaded sleeve seat; 205. Mounting base; 206. Electric telescopic rod one; 3. Support mechanism; 301. Support seat; 302. Mounting base one; 4. Limiting mechanism; 401. Limiting seat; 402. Electric telescopic rod two; 5. Conveying mechanism; 501. Mounting bearing; 502. Mounting base two; 503. Rotating shaft; 504. Limiting disc; 505. Rotating gear; 506. Drive motor; 507. Conveyor belt; 6. Platform mechanism; 601. Sample stage; 602. Protective frame. Detailed Implementation
[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0029] like Figure 1-6 As shown, an imaging device for evaluating defects in recycled aggregates for plant-based concrete includes a camera mechanism 1. An adjustment mechanism 2 is fixedly connected to the bottom of the camera mechanism 1. A support mechanism 3 is fixedly connected to the bottom of the adjustment mechanism 2. A limiting mechanism 4 is fixedly connected to the lower end of the outer surface of the adjustment mechanism 2. A conveying mechanism 5 is fixedly connected to the rear end of the limiting mechanism 4. A support platform mechanism 6 is symmetrically fixedly connected to the outer surface of the conveying mechanism 5.
[0030] In this embodiment, the camera mechanism 1 and the adjustment mechanism 2 are fixed during implementation. A flash lamp 103 is installed on the top of the high-definition camera 101. The flash lamp 103 helps to improve the clarity and quality of the image. By rotating the adjustment valve 203, the vertical rotation angle of the structure at the camera mechanism 1 can be adjusted. The distance between the structure at the camera mechanism 1 and the conveying mechanism 5 can be adjusted by the extension and retraction of the electric telescopic rod 402 at the limiting mechanism 4, preventing the camera mechanism 1 from tilting or tipping due to external factors. By setting the drive motor 506, the drive motor 506 can drive the rotating gear 505 to rotate and connect with the conveyor belt 507, thereby driving the support platform mechanism 6 fixed on the outer surface of the conveyor belt 507 to move forward at a uniform speed. This can realize continuous automated material conveying, improve detection efficiency, reduce manual operation, and the conveying mechanism 5 can make the recycled aggregate evenly distributed within the field of view of the high-definition camera 101, which helps the high-definition camera 101 capture more comprehensive image information. The speed of the conveyor belt 507 can be adjusted as needed so that the high-definition camera 101 can capture defects in the aggregate at different speeds.
[0031] Further reference Figure 1 and Figure 3 In this embodiment, the camera mechanism 1 includes a high-definition camera 101, a fixed base 102 is fixedly connected to the top of the high-definition camera 101, a flash lamp 103 is fixedly connected to the top of the fixed base 102, and a fixed sleeve 104 is fixedly connected to the bottom of the high-definition camera 101.
[0032] Specifically, a flash 103 is mounted on the top of the HD camera 101. The flash 103 helps to improve the sharpness and quality of the image. In some cases, the ambient light may be uneven. The flash 103 can help balance the light and reduce shadows and overexposed areas. In non-natural light environments, the flash 103 can help restore the true colors of the subject and avoid color cast. The instantaneous brightness of the flash 103 can freeze motion, which is particularly useful for shooting moving objects and can reduce blur caused by the movement of the object.
[0033] Further reference Figure 2 and Figure 3 In this embodiment, a fixed shaft 201 is fixedly connected to the inner surface of the fixed sleeve 104, and threaded shafts 202 are fixedly connected to both the left and right ends of the fixed shaft 201. Threaded sleeve seats 204 are threadedly connected to the outer surfaces of the two threaded shafts 202. An adjusting valve 203 is fixedly connected to the left end of the left threaded shaft 202. A mounting seat 205 is fixedly connected to the bottom of both threaded sleeve seats 204. An electric telescopic rod 206 is fixedly connected to the bottom of the mounting seat 205.
[0034] Specifically, by rotating the regulating valve 203, the vertical rotation angle of the structure at camera mechanism 1 can be adjusted, which helps to improve the output quality of the photographed sample;
[0035] Further reference Figure 1 and Figure 4 In this embodiment, a support base 301 is fixedly connected to the bottom of the electric telescopic rod 206, and a fixed base 302 is symmetrically fixedly connected to the outer surface of the support base 301.
[0036] Further reference Figure 1 and Figure 4 In this embodiment, the lower end of the outer surface of the electric telescopic rod 206 is fixedly connected to the limiting seat 401, and the right side of the rear end of the limiting seat 401 is fixedly connected to the electric telescopic rod 402.
[0037] Specifically, the limit mechanism 4 can adjust the distance between the camera mechanism 1 and the transmission mechanism 5 by extending and retracting the electric telescopic rod 402, so as to prevent the camera mechanism 1 from tilting or falling over due to external factors.
[0038] Further reference Figure 5 and Figure 6 In this embodiment, the conveying mechanism 5 includes a conveyor belt 507. Rotating gears 505 are rotatably connected to the left and right ends of the inner side of the conveyor belt 507. Rotating shafts 503 are fixedly connected to the front and rear ends of the two rotating gears 505. Limiting discs 504 are fixedly connected to the outer surfaces of the four rotating shafts 503. Mounting bearings 501 are rotatably connected to the outer surfaces of the opposite ends of the two rotating shafts 503 located at the same end. The rotating shaft 503 located at the rear left end passes through the inner surface of the mounting bearing 501. A drive motor 506 is rotatably connected to the rear end of the rotating shaft 503 located at the rear left end. The drive motor 506 is fixedly connected to the rear side of the mounting bearing 501. Fixed bases 502 are fixedly connected to the bottom of the four mounting bearings 501. The support mechanism 6 includes a sample stage 601. Protective frames 602 are fixedly connected to the outer sides of the sample stages 601.
[0039] Specifically, by setting up a drive motor 506, the drive motor 506 can drive the rotating gear 505 to rotate and connect with the conveyor belt 507, thereby driving the support mechanism 6 fixed on the outer surface of the conveyor belt 507 to move forward at a uniform speed. This enables continuous and automated material conveying, improves detection efficiency, reduces manual operation, and the conveying mechanism 5 can evenly distribute the recycled aggregate within the field of view of the high-definition camera 101, helping the high-definition camera 101 to capture more comprehensive image information. The speed of the conveyor belt 507 can be adjusted as needed so that the high-definition camera 101 can capture defects in the aggregate at different speeds. The automated conveying device reduces the error when manually placing samples and can continuously convey multiple samples, thereby significantly improving the processing capacity of the detection device.
[0040] It should be noted that the specific installation method of the drive motor, the circuit connection method, and the control method used in this utility model are all conventional designs, and will not be described in detail here.
[0041] The working principle of this utility model is as follows: During use, the camera mechanism 1 and the adjustment mechanism 2 are fixed. A flash lamp 103 is installed on the top of the high-definition camera 101. The flash lamp 103 helps to improve the clarity and quality of the image. By rotating the adjustment valve 203, the vertical rotation angle of the structure at the camera mechanism 1 can be adjusted. The distance between the structure at the camera mechanism 1 and the conveying mechanism 5 can be adjusted by the extension and retraction of the electric telescopic rod 402 at the limiting mechanism 4, preventing the camera mechanism 1 from tilting or tipping due to external factors. By setting a drive motor 506, the drive motor 506 can drive the rotating gear 505 to rotate and connect with the conveyor belt 507, thereby driving the support mechanism 6 fixed on the outer surface of the conveyor belt 507 to move forward at a uniform speed. This can realize continuous automated material conveying, improve detection efficiency, reduce manual operation, and the conveying mechanism 5 can make the recycled aggregate evenly distributed within the field of view of the high-definition camera 101, which helps the high-definition camera 101 capture more comprehensive image information. The speed of the conveyor belt 507 can be adjusted as needed so that the high-definition camera 101 can capture defects in the aggregate at different speeds.
[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A imaging device for evaluating defects in recycled aggregates used in raw concrete, comprising a camera mechanism (1), characterized in that: The camera mechanism (1) is fixedly connected to an adjustment mechanism (2) at its bottom. The adjustment mechanism (2) is fixedly connected to a support mechanism (3) at its bottom. The lower end of the outer surface of the adjustment mechanism (2) is fixedly connected to a limiting mechanism (4). The rear end of the limiting mechanism (4) is fixedly connected to a transmission mechanism (5). The outer surface of the transmission mechanism (5) is symmetrically connected to a support platform mechanism (6).
2. The imaging device for evaluating defects in recycled aggregates for organic concrete according to claim 1, characterized in that: The camera mechanism (1) includes a high-definition camera (101), a mounting base (102) is fixedly connected to the top of the high-definition camera (101), a flash (103) is fixedly connected to the top of the mounting base (102), and a mounting sleeve (104) is fixedly connected to the bottom of the high-definition camera (101).
3. The imaging device for evaluating defects in recycled aggregates for organic concrete according to claim 2, characterized in that: The inner surface of the fixed sleeve (104) is fixedly connected to a fixed shaft (201), and the left and right ends of the fixed shaft (201) are both fixedly connected to threaded shafts (202). The outer surfaces of the two threaded shafts (202) are both threadedly connected to threaded sleeve seats (204), and the left end of the left threaded shaft (202) is fixedly connected to a regulating valve (203).
4. The imaging device for evaluating defects in recycled aggregates for organic concrete according to claim 3, characterized in that: The bottom of the two threaded sleeve seats (204) is fixedly connected to a mounting base (205), and the bottom of the mounting base (205) is fixedly connected to an electric telescopic rod (206).
5. The imaging device for evaluating defects in recycled aggregates for organic concrete according to claim 4, characterized in that: The bottom of the electric telescopic rod (206) is fixedly connected to a support base (301), and the outer surface of the support base (301) is symmetrically fixedly connected to a fixed base (302).
6. The imaging device for evaluating defects in recycled aggregates for organic concrete according to claim 4, characterized in that: The lower end of the outer surface of the electric telescopic rod one (206) is fixedly connected to a limiting seat (401), and the right side of the rear end of the limiting seat (401) is fixedly connected to an electric telescopic rod two (402).
7. The imaging device for evaluating defects in recycled aggregates for organic concrete according to claim 1, characterized in that: The conveying mechanism (5) includes a conveyor belt (507). Rotating gears (505) are rotatably connected to the left and right ends of the inner side of the conveyor belt (507). Rotating shafts (503) are fixedly connected to the front and rear ends of the two rotating gears (505). Limiting discs (504) are fixedly connected to the outer surfaces of the four rotating shafts (503). Mounting bearings (501) are rotatably connected to the outer surfaces of the opposite ends of the two rotating shafts (503) located at the same end. The rotating shaft (503) located at the rear left end passes through the inner surface of the mounting bearing (501). A drive motor (506) is rotatably connected to the rear end of the rotating shaft (503) located at the rear left end. The drive motor (506) is fixedly connected to the rear side of the mounting bearing (501). Fixed bases (502) are fixedly connected to the bottom of the four mounting bearings (501).
8. The imaging device for evaluating defects in recycled aggregates for organic concrete according to claim 7, characterized in that: The support mechanism (6) includes a sample stage (601), and a protective frame (602) is fixedly connected to the outer side of each of the sample stages (601).