Nondestructive testing device capable of being flexibly adjusted

By designing a motor-driven gear and telescopic rod system, flexible angle adjustment and automatic probe movement of the non-destructive testing device were achieved, solving the problem of low testing efficiency in existing technologies, improving testing efficiency and saving manpower.

CN223624214UActive Publication Date: 2025-12-02TIANJIN WEIHONG HENGYANG ENGINEERING INSPECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423032471.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-02
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing non-destructive testing equipment increases the workload of staff and reduces testing efficiency when testing long or large materials.

Method used

A flexible, adjustable non-destructive testing device was designed. It utilizes a motor-driven gear and telescopic rod system to achieve angle adjustment of the workpiece and automatic movement of the probe, reducing manual intervention.

Benefits of technology

It improves testing efficiency, saves manpower, simplifies operating procedures, and enhances the flexibility and stability of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-destructive testing device capable of being flexibly adjusted, which relates to the technical field of non-destructive testing and comprises a placing frame, a connecting plate is fixedly mounted on one side of the placing frame, a side plate is fixedly mounted on one side of the connecting plate, an annular groove is formed in one side of the side plate, and an annular block is rotatably connected in the annular groove. An annular groove is formed in the upper portion of the base, an annular block is fixedly installed in the annular groove, a rotating plate is fixedly installed on one side of the annular block, a first electric telescopic rod is fixedly installed on one side of the rotating plate, and a first gear is fixedly connected to the outer side of the first electric telescopic rod in a sleeved mode. And the stability of the first electric telescopic rod is improved, the first clamping plate can be driven to move through rotation of the first electric telescopic rod, the first clamping plate can be driven by the first electric telescopic rod to clamp the machined part, angle adjustment work of the machined part is completed, and detection by workers is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of nondestructive testing technology, specifically to a flexible adjustable nondestructive testing device. Background Technology

[0002] Non-destructive testing (NDT) refers to a method of inspecting and testing the internal structure, state, and type, quantity, shape, nature, location, size, distribution, and changes of defects in a test piece without damaging or affecting its performance or internal structure, under the premise of not harming or affecting the performance or internal structure of the tested object. This method utilizes changes in thermal, acoustic, optical, electrical, and magnetic reactions caused by abnormalities or defects in the internal structure of the material, and employs physical or chemical methods with the aid of modern technology and equipment.

[0003] Currently, most material testing methods involve manually moving the testing probe to inspect different locations on the material. When dealing with long or large materials, this increases the workload for staff and reduces testing efficiency. Therefore, we propose a flexible and adjustable non-destructive testing device. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a flexible adjustable non-destructive testing device, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flexible adjustable non-destructive testing device, comprising a placement frame, a connecting plate fixedly mounted on one side of the placement frame, a side plate fixedly mounted on one side of the connecting plate, an annular groove formed on one side of the side plate, an annular block rotatably connected inside the annular groove, a rotating plate fixedly mounted on one side of the annular block, a first electric telescopic rod fixedly mounted on one side of the rotating plate, a first gear fixedly sleeved on the outer side of the first electric telescopic rod, a first clamping plate fixedly connected to the output end of the first electric telescopic rod, a first motor fixedly mounted on one side of the connecting plate, a rotating shaft fixedly connected to the output end of the first motor, a second gear fixedly sleeved on the outer side of the rotating shaft, and the second gear meshing with the first gear.

[0006] Preferably, the placement rack has a processing component inside, and a second electric telescopic rod is fixedly installed on the top of the connecting plate, with the output end of the second electric telescopic rod fixedly connected to a top plate.

[0007] Preferably, a top cover is fixedly installed at the bottom of the top plate, and a rotating groove is provided at the bottom of the top cover, with a slider slidably connected inside the rotating groove.

[0008] Preferably, a second clamping plate is fixedly installed inside the slider, a probe is snapped into the inside of the second clamping plate, and a detector is fixedly installed on the top of the top plate, the detector being electrically connected to the probe.

[0009] Preferably, a second motor is fixedly installed on one side of the top cover, a lead screw is rotatably connected inside the rotating groove, the output end of the second motor is fixedly connected to one end of the lead screw, and the lead screw passes through the slider and is threadedly connected to the slider.

[0010] Preferably, the detector is model OU5100.

[0011] This invention provides a flexible adjustable non-destructive testing device, which has the following advantages:

[0012] 1. This flexible adjustable non-destructive testing device, by placing the workpiece inside the placement rack, uses a first motor to drive a rotating shaft to rotate. The rotation of the shaft drives a second gear on the outside to rotate. The second gear meshes with the first gear, driving a first electric telescopic rod to rotate, thereby adjusting the angle of the workpiece. The rotation of the rotating plate causes the annular block to slide inside the annular groove, increasing the stability of the first electric telescopic rod. The rotation of the first electric telescopic rod drives a first clamping plate to move, and the first electric telescopic rod drives the first clamping plate to clamp the workpiece, completing the angle adjustment of the workpiece and facilitating inspection by the operator.

[0013] 2. This flexible adjustable non-destructive testing device can adjust the position of the top cover by moving the top plate with the second electric telescopic rod. The probe is clamped by placing it inside the second clamping plate, which can then be used to inspect the workpiece. The second motor drives the lead screw to rotate, which in turn causes the slider to slide inside the rotating groove. The movement of the slider allows for adjustment of the probe, eliminating the need for manual adjustment, thus improving testing efficiency and saving manpower. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a front view of the present invention;

[0016] Figure 3 This is a top view of the second clamping plate of this utility model.

[0017] In the diagram: 1. Placement rack; 2. Workpiece; 3. First clamping plate; 4. First electric telescopic rod; 5. Annular block; 6. First gear; 7. Rotating plate; 9. Annular groove; 10. Rotating shaft; 11. Side plate; 12. Second gear; 13. First motor; 14. Top cover; 15. Second motor; 17. Detector; 18. Slider; 19. Probe; 20. Lead screw; 21. Rotating groove; 22. Second clamping plate; 23. Top plate; 24. Second electric telescopic rod; 25. Connecting plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example 1:

[0020] Please see Figures 1 to 3 This utility model provides a technical solution: a flexible adjustable non-destructive testing device, including a placement frame 1, a connecting plate 25 fixedly installed on one side of the placement frame 1, a side plate 11 fixedly installed on one side of the connecting plate 25, an annular groove 9 opened on one side of the side plate 11, an annular block 5 rotatably connected inside the annular groove 9, a rotating plate 7 fixedly installed on one side of the annular block 5, a first electric telescopic rod 4 fixedly installed on one side of the rotating plate 7, a first gear 6 fixedly sleeved on the outer side of the first electric telescopic rod 4, a first clamping plate 3 fixedly connected to the output end of the first electric telescopic rod 4, a first motor 13 fixedly installed on one side of the connecting plate 25, the first motor 13 is a commercially available motor with a locking function, a rotating shaft 10 fixedly connected to the output end of the first motor 13, and a second gear 12 fixedly sleeved on the outer side of the rotating shaft 10. The second gear 12 meshes with the first gear 6. By placing the workpiece 2 inside the placement rack 1, the first motor 13 drives the rotating shaft 10 to rotate. The rotation of the rotating shaft 10 drives the outer second gear 12 to rotate. The meshing of the second gear 12 with the first gear 6 drives the first electric telescopic rod 4 to rotate, thereby completing the angle adjustment of the workpiece 2. The rotation of the rotating plate 7 drives the annular block 5 to slide inside the annular groove 9, increasing the stability of the first electric telescopic rod 4. The rotation of the first electric telescopic rod 4 drives the first clamping plate 3 to move. The first electric telescopic rod 4 drives the first clamping plate 3 to clamp the workpiece 2, completing the angle adjustment of the workpiece 2, which is convenient for the staff to perform inspection.

[0021] Example 2:

[0022] The placement rack 1 contains a processing part 2. A second electric telescopic rod 24 is fixedly installed on the top of the connecting plate 25. The output end of the second electric telescopic rod 24 is fixedly connected to a top plate 23. A top cover 14 is fixedly installed on the bottom of the top plate 23. A rotating groove 21 is opened at the bottom of the top cover 14. A slider 18 is slidably connected inside the rotating groove 21. A second clamping plate 22 is fixedly installed inside the slider 18. A probe 19 is snapped into the inside of the second clamping plate 22. A detector 17 is fixedly installed on the top of the top plate 23. The detector 17 is electrically connected to the probe 19. The probe 19 does not affect the connection with the detector 17 when it moves. A second motor 15 is fixedly installed on one side of the top cover 14. A lead screw 20 is rotatably connected inside the rotating groove 21. The output end of the machine 15 is fixedly connected to one end of the lead screw 20. The lead screw 20 passes through the slider 18 and is threadedly connected to the slider 18. The detector 17 is an OU5100 non-destructive testing instrument. By using the second electric telescopic rod 24 to drive the top plate 23 to move, the position of the top cover 14 can be adjusted. The probe 19 is clamped by placing it inside the second clamping plate 22. The workpiece 2 can be inspected by using the second clamping plate 22. By using the second motor 15 to drive the lead screw 20 to rotate, the slider 18 can slide inside the rotating groove 21 by rotating the lead screw 20. The probe 19 can be moved by using the slider 18 to move. Thus, no manual movement is required for adjustment, improving inspection efficiency and saving manpower.

[0023] In summary, this flexible adjustable non-destructive testing device, when in use, first places the workpiece 2 inside the placement rack 1. The first electric telescopic rod 4 drives the first clamping plate 3 to clamp the workpiece 2. After clamping, the second electric telescopic rod 24 moves the top plate 23, adjusting the position of the top cover 14. The probe 19 is then placed inside the second clamping plate 22 to complete clamping. The second clamping plate 22 can then be used to inspect the workpiece 2. The second motor 15 drives the lead screw 20 to rotate, which in turn causes the slider 18 to slide inside the rotating groove 21. The sliding of the slider 18... The probe 19 is moved by adjustment. During the detection process, the operator can manually apply coupling agent. The first motor 13 drives the rotating shaft 10 to rotate. The rotation of the rotating shaft 10 drives the outer second gear 12 to rotate. The second gear 12 meshes with the first gear 6 to drive the first electric telescopic rod 4 to rotate. This completes the angle adjustment of the workpiece 2. The rotation of the rotating plate 7 drives the annular block 5 to slide inside the annular groove 9, increasing the stability of the first electric telescopic rod 4. The rotation of the first electric telescopic rod 4 drives the first clamping plate 3 to move, completing the angle adjustment of the workpiece 2.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A flexible adjustable non-destructive testing device, comprising a mounting rack (1), characterized in that: A connecting plate (25) is fixedly installed on one side of the placement rack (1), and a side plate (11) is fixedly installed on one side of the connecting plate (25). An annular groove (9) is opened on one side of the side plate (11). An annular block (5) is rotatably connected inside the annular groove (9). A rotating plate (7) is fixedly installed on one side of the annular block (5). A first electric telescopic rod (4) is fixedly installed on one side of the rotating plate (7). A first gear (6) is fixedly sleeved on the outside of the first electric telescopic rod (4). A first clamping plate (3) is fixedly connected to the output end of the first electric telescopic rod (4). A first motor (13) is fixedly installed on one side of the connecting plate (25). A rotating shaft (10) is fixedly connected to the output end of the first motor (13). A second gear (12) is fixedly sleeved on the outside of the rotating shaft (10). The second gear (12) meshes with the first gear (6).

2. The flexible adjustable non-destructive testing device according to claim 1, characterized in that: The placement rack (1) is equipped with a processing part (2), and a second electric telescopic rod (24) is fixedly installed on the top of the connecting plate (25). The output end of the second electric telescopic rod (24) is fixedly connected to a top plate (23).

3. The flexible adjustable non-destructive testing device according to claim 2, characterized in that: A top cover (14) is fixedly installed at the bottom of the top plate (23). A rotating groove (21) is provided at the bottom of the top cover (14). A slider (18) is slidably connected inside the rotating groove (21).

4. The flexible adjustable non-destructive testing device according to claim 3, characterized in that: The slider (18) is fixedly installed with a second clamping plate (22), and a probe (19) is snapped into the inside of the second clamping plate (22). The top plate (23) is fixedly installed with a detector (17), and the detector (17) is electrically connected to the probe (19).

5. The flexible adjustable non-destructive testing device according to claim 4, characterized in that: A second motor (15) is fixedly installed on one side of the top cover (14). A lead screw (20) is rotatably connected inside the rotating groove (21). The output end of the second motor (15) is fixedly connected to one end of the lead screw (20). The lead screw (20) passes through the slider (18) and is threadedly connected to the slider (18).

6. The flexible adjustable non-destructive testing device according to claim 5, characterized in that: The detector (17) is model OU5100.