Lead clamping and inserting mechanism in coil processing

Abstract

The utility model discloses a lead wire clamping and inserting mechanism in coil processing, which comprises a base plate, a lead wire clamping and inserting mechanism and a lead wire clamping and inserting mechanism, the bottom of the bearing assembly is fixedly connected with the top of the base plate, and the bearing assembly is used for stably loading the lead materials; the bottom of the clamping assembly is fixedly connected with the top of the base plate, and the clamping assembly is used for continuously clamping and inserting lead materials. According to the lead clamping and inserting mechanism in coil processing, the clamping assembly is arranged, a telescopic rod is adopted to drive a related structure, a clamping anti-skid unit can be directly and automatically controlled to clamp a lead, the clamping anti-skid unit is arranged, an arc groove is formed in the bottom of a clamping block, and an anti-skid cushion can be installed; when the lead is clamped by the two anti-skidding soft cushions, the lead can be effectively prevented from slipping off from the surface of the anti-skidding soft cushions.

Description

Technical Field

[0001] This utility model relates to the field of coil processing technology, specifically to a lead clamping and insertion mechanism for coil processing. Background Technology

[0002] In the manufacturing process of inductors, inserting a lead wire into the surface of the coil is usually done to improve inductance performance, especially in relation to the inductor's structural design, magnetic field distribution, and current conduction.

[0003] Patent CN213635706U discloses an inductor coil with a lead wire winding and fixing structure, including an inductor coil body, a first motor, and a second motor. Side baffles are fixedly connected to both sides of the inductor coil body, and a first slider is inserted inside the side baffles. A spring is fixedly connected to the bottom end of the first slider. A coil lead wire is wound around the surface of the inductor coil body. The patent includes a pressing block that presses the first slider downwards, inserting the coil lead wire through an insertion hole into the side baffle. Releasing the pressing block causes the first slider to move an elliptical groove upwards, clamping the coil lead wire inside the side baffle with the insertion hole, thus facilitating winding. The second motor drives a second rotating rod to rotate, which in turn rotates the inductor coil body and winds the coil lead wire onto the surface of the winding wheel, thereby increasing the winding efficiency of the inductor coil body surface.

[0004] As shown in the above technology, in actual production, the leads are extremely thin when processing ordinary coils. The mechanical equipment needs to insert the stacked extremely thin leads into the coil one by one, and it is very easy to slip, which will lead to operation failure. Generally, it is necessary to add the leads one by one by hand, which is slow and affects production efficiency. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a lead wire clamping and insertion mechanism for coil processing. This solves the problem that in ordinary coil processing, the leads are extremely thin, requiring mechanical equipment to insert them one by one, which is very easy to slip and cause operation failure. Generally, the leads need to be added one by one by hand, resulting in slow operation speed and affecting production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a lead clamping and insertion mechanism for coil processing, comprising:

[0007] A base plate, the surface of which is provided with mounting holes;

[0008] A support assembly, the bottom of which is fixedly connected to the top of the base plate, is used to stably load the lead wire material;

[0009] A clamping assembly, the bottom of which is fixedly connected to the top of the base plate, is used to continuously clamp and insert lead wire materials.

[0010] Preferably, the bearing assembly includes a bearing platform fixedly connected to the top of the base plate, a loading frame fixedly connected to the top of the bearing platform, a guide ramp provided at the bottom of the inner wall of the loading frame, and a center plate provided at the top of the loading frame.

[0011] Preferably, the clamping assembly includes a guide block fixedly connected to one side of the top of the base plate via a mounting bracket, a horizontal plate fixedly connected to one side of the guide block, a pneumatic rail fixedly connected to one side of the horizontal plate, a working block fixedly connected to one side of the pneumatic rail via a stabilizing block, a track groove opened at the bottom of the working block, an isolation plate fixedly connected to the middle of the inner wall of the track groove, a telescopic rod fixedly connected to one side of the isolation plate, and a slide rail block fixedly connected to one end of the telescopic rod.

[0012] Preferably, the bottom of the slide block is fixedly connected to a clamping anti-slip unit, the clamping anti-slip unit includes a clamping block with an arc groove at the bottom, a through groove on the surface of the clamping block, and a limit block and an inlet sleeve are fixedly connected to the top of the inner wall of the through groove.

[0013] Preferably, a screw rod extends through the surface of the limiting block, and one end of the screw rod is threadedly connected to an installation groove block.

[0014] Preferably, a connecting rod is fixedly connected to the top of the mounting slot, and an anti-slip pad is fixedly connected to the bottom of the mounting slot.

[0015] This invention provides a lead clamping and insertion mechanism for coil processing. Compared with the prior art, it has the following advantages:

[0016] 1. The lead wire clamping and insertion mechanism in this coil processing utilizes a clamping assembly and a telescopic rod to drive the relevant structure, enabling direct and automatic control of the clamping anti-slip unit to clamp the lead wire. The device features an arc groove at the bottom of the clamping block to accommodate anti-slip pads. These two anti-slip pads effectively prevent the lead wire from slipping off the surface. Through the installation of the anti-slip pads, the device can mechanically clamp and insert the lead wire, solving the problem in ordinary coil processing where the lead wire is extremely thin, requiring mechanical insertion one by one, which is prone to slippage and operational failure. Typically, leads need to be manually inserted one by one, resulting in slow operation and reduced production efficiency. Furthermore, after the anti-slip pads age, they can be disassembled and maintained by directly rotating the screw.

[0017] 2. The lead wire clamping and insertion mechanism in the coil processing utilizes the double storage frame formed by the center plate in the bearing assembly to effectively isolate the lead wire material, avoiding the accumulation of a large number of lead wires. Furthermore, the guide wedge ensures that the lead wires gather in one direction, facilitating clamping. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0019] Figure 2 This is a perspective view of the working block and clamping anti-slip unit structure of this utility model;

[0020] Figure 3 This utility model Figure 2 A magnified view of a section at point A in the middle;

[0021] Figure 4 This is a three-dimensional sectional view of the track groove structure of this utility model;

[0022] Figure 5 This is a three-dimensional sectional view of the clamping anti-slip unit of this utility model;

[0023] Figure 6 This utility model Figure 5 A magnified view of a section at point B.

[0024] In the diagram: 1. Base plate; 2. Mounting hole; 3. Bearing assembly; 31. Bearing platform; 32. Loading frame; 33. Guide ramp; 34. Center plate; 4. Clamping assembly; 41. Guide block; 42. Horizontal plate; 43. Pneumatic rail; 44. Working block; 45. Rail groove; 46. Isolation plate; 47. Telescopic rod; 48. Slide rail block; 49. Clamping anti-slip unit; 491. Clamping block; 492. Through groove; 493. Limiting block; 494. Inlet sleeve; 495. Screw; 496. Mounting groove block; 497. Connecting rod; 498. Anti-slip pad. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-6 This utility model provides two technical solutions:

[0027] Example 1: A lead clamping and insertion mechanism for coil processing, comprising:

[0028] Base plate 1, the surface of base plate 1 is provided with mounting holes 2;

[0029] The bottom of the bearing assembly 3 is fixedly connected to the top of the base plate 1. The bearing assembly 3 is used to stably load the lead wire material.

[0030] The clamping component 4 is fixedly connected to the top of the base plate 1 at its bottom. The clamping component 4 is used to continuously clamp and insert the lead wire material. With the clamping component 4, the telescopic rod 47 drives the relevant structure, which can directly and automatically control the clamping anti-slip unit 49 to clamp the lead wire. With the clamping anti-slip unit 49, the device has an arc groove at the bottom of the clamping block 491, which can be used to install anti-slip pads 498. When the two anti-slip pads 498 clamp the lead wire, they can effectively prevent the lead wire from slipping off its surface. With the installation of the anti-slip pads 498, the device can use mechanical equipment to complete the clamping and insertion of the lead wire. This solves the problem that in ordinary coil processing, the lead wire is extremely thin, and mechanical equipment needs to insert it one by one, which is very easy to slip and cause operation failure. Generally, it is necessary to manually add the lead wire one by one, which is slow and affects production efficiency. Furthermore, after the anti-slip pads 498 age, they can be directly disassembled and maintained by rotating the screw 495.

[0031] Example 2 differs from Example 1 in that it includes a lead clamping and insertion mechanism for coil processing. The supporting component 3 includes a supporting platform 31 fixedly connected to the top of the base plate 1. A loading frame 32 is fixedly connected to the top of the supporting platform 31. A guide ramp 33 is provided at the bottom of the inner wall of the loading frame 32. A center plate 34 is provided at the top of the loading frame 32, resulting in two parallel placement frames, one higher than the other. The clamping component 4 includes a guide block 41 fixedly connected to one side of the top of the base plate 1 via a mounting bracket. A horizontal plate 42 is fixedly connected to one side of the guide block 41. A pneumatic rail 43 is fixedly connected to one side of the horizontal plate 42. A working block 44 is fixedly connected to one side of the pneumatic rail 43 via a stabilizing block. A track groove 45 is provided at the bottom of the working block 44. An isolation plate 46 is fixedly connected to the middle of the inner wall of the track groove 45. A telescopic rod 47 is fixedly connected to one side of the isolation plate 46. A slide block 48 is fixedly connected to one end of the telescopic rod 47. The bottom of the slide block 48 is fixedly connected to a clamping anti-slip unit 49. The clamping anti-slip unit 49 includes a clamping block 491 with an arc groove on its bottom. A through groove 492 is formed on the surface of the clamping block 491. A limit block 493 and an guide sleeve 494 are fixedly connected to the top of the inner wall of the through groove 492. A screw 495 passes through the surface of the limit block 493. The surface of the screw 495 is threadedly connected to the inner groove of the limit block 493. One end of the screw 495 is threadedly connected to an installation slot block 496. A connecting rod 497 is fixedly connected to the top of the mounting block 496. The connecting rod 497 is compatible with the guide sleeve 494. An anti-slip pad 498 is fixedly connected to the bottom of the mounting block 496. The anti-slip pad 498 is made of materials including but not limited to rubber, silicone and PVC. The double storage frame formed by the middle plate 34 in the bearing component 3 can effectively isolate the lead wire material and avoid a large accumulation of lead wires. Furthermore, the guide wedge 33 can ensure that the lead wires gather in one direction for easy clamping.

[0032] The pneumatic rail 43 and its related structures are capable of pneumatic operation.

[0033] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0034] During operation, the lead wire material is poured into the two boxes inside the loading frame 32. The lead wire material slides along the guide inclined block 33 in the fixed direction. The telescopic rod 47 on the surface of the isolation plate 46 retracts. The slide block 48 in the track groove 45 drives the clamping block 491 to move to the middle position of the working block 44. The clamping block 491 drives the anti-slip pad 498 at the bottom to clamp the lead wire material. After clamping, the track groove 45 and the clamping anti-slip unit 49 are moved outward directly by the working block 44 in the pneumatic track 43, and the clamped lead wire is inserted. After the anti-slip pad 498 ages, the screw 495 in the through groove 492 is rotated to separate the screw 495 from the limit block 493 and the mounting groove block 496. Then, the anti-slip pad 498 and the mounting groove block 496 are pulled down to separate the connecting rod 497 from the guide sleeve 494. After replacing the anti-slip pad 498, it is restored. After the work is completely finished, the device is restored.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lead clamping and insertion mechanism for coil processing, characterized in that, include: A base plate (1) has mounting holes (2) on its surface; The bottom of the bearing assembly (3) is fixedly connected to the top of the base plate (1), and the bearing assembly (3) is used to stably load the lead wire material; The clamping assembly (4) is fixedly connected at its bottom to the top of the base plate (1) and is used to continuously clamp and insert lead wire materials.

2. The lead clamping and insertion mechanism for coil processing according to claim 1, characterized in that: The bearing assembly (3) includes a bearing platform (31) fixedly connected to the top of the base plate (1), a loading frame (32) fixedly connected to the top of the bearing platform (31), a guide ramp (33) provided at the bottom of the inner wall of the loading frame (32), and a center plate (34) provided at the top of the loading frame (32).

3. The lead clamping and insertion mechanism for coil processing according to claim 1, characterized in that: The clamping assembly (4) includes a guide block (41) fixedly connected to the top side of the base plate (1) via a mounting bracket. A horizontal plate (42) is fixedly connected to one side of the guide block (41). A pneumatic rail (43) is fixedly connected to one side of the horizontal plate (42). A working block (44) is fixedly connected to one side of the pneumatic rail (43) via a stabilizing block. A track groove (45) is provided at the bottom of the working block (44). An isolation plate (46) is fixedly connected to the middle of the inner wall of the track groove (45). A telescopic rod (47) is fixedly connected to one side of the isolation plate (46). A slide block (48) is fixedly connected to one end of the telescopic rod (47).

4. The lead clamping and insertion mechanism for coil processing according to claim 3, characterized in that: The bottom of the slide block (48) is fixedly connected to a clamping anti-slip unit (49). The clamping anti-slip unit (49) includes a clamping block (491) with an arc groove at the bottom. The surface of the clamping block (491) is provided with a through groove (492). The top of the inner wall of the through groove (492) is fixedly connected to a limit block (493) and an inlet sleeve (494).

5. The lead clamping and insertion mechanism for coil processing according to claim 4, characterized in that: A screw (495) is threaded through the surface of the limiting block (493), and one end of the screw (495) is threadedly connected to an installation groove block (496).

6. The lead clamping and insertion mechanism for coil processing according to claim 5, characterized in that: A connecting rod (497) is fixedly connected to the top of the mounting block (496), and an anti-slip pad (498) is fixedly connected to the bottom of the mounting block (496).

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