Splicing type fixing support for integrated busbar

By designing a combination structure of limiting plates and limiting hooks, the problem of unstable splicing of CCS fixed brackets was solved, achieving stable connection in six directions and reducing mold costs.

CN223625269UActive Publication Date: 2025-12-02DONGGUAN GUI XIANG INSULATION MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423186271.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-02
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing CCS fixing bracket splicing structure has problems with poor unidirectional or multidirectional fixing effect, resulting in high mold cost and unstable connection.

Method used

Design a splicing fixed bracket, which adopts a combination structure of limiting plate and limiting hook. Through the cooperation of the plug slot and plug plate, the adjacent splicing brackets can be limited in six directions, including stable connection in height and width.

Benefits of technology

Stable connections between adjacent splicing brackets in six directions were achieved, improving connection reliability and strength and reducing mold costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223625269U_ABST
    Figure CN223625269U_ABST
Patent Text Reader

Abstract

The splicing type fixing support for the integrated busbar comprises a plurality of splicing supports, the end faces of every two adjacent splicing supports are provided with a first splicing structure and a second splicing structure respectively, the first splicing structure comprises a limiting plate and a plurality of first limiting hooks, the first limiting hooks are located above the limiting plate, and the second splicing structure is located above the limiting plate. The bottom faces of all the first limiting hooks are arranged in a coplanar mode, and inserting grooves are formed between the limiting plates and the first limiting hooks. The second splicing structure comprises an inserting plate and a plurality of second limiting hooks, the inserting plate is inserted into the inserting groove, and the top face and the bottom face of the inserting plate are in limiting fit with the bottom face of the first limiting hook and the top face of the limiting plate correspondingly; and each second limiting hook is buckled with the corresponding first limiting hook so as to limit the displacement of the two adjacent splicing brackets along the length direction of the fixed bracket. Compared with the prior art, the splicing type fixing support can achieve mutual limiting in six directions through the first splicing structure and the second splicing structure, and connection is reliable and stable.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of fixed support technology, specifically relating to a splicing fixed support for integrated busbars. Background Technology

[0002] With the rapid development of the new energy market, the demand for large modules in power and energy storage batteries is increasing. Consequently, CCS (integrated busbars) need to be designed to be longer. However, longer CCSs require new molds for their mounting brackets, which are costly. To reduce mold costs while meeting the demand for larger sizes, existing CCS mounting brackets use a splicing structure. However, existing splicing structures often have unidirectional fixation, resulting in poor splicing effects; or some structures are fixed in multiple directions, but the fixation effect in some directions is poor. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a splicing fixed bracket for integrated busbars.

[0004] To achieve the above objectives, this utility model discloses a splicing fixing bracket for integrated busbars, comprising multiple splicing brackets, with a first splicing structure and a second splicing structure respectively provided on the end faces of two adjacent splicing brackets.

[0005] The first splicing structure includes a limiting plate and a plurality of first limiting hooks. The plurality of first limiting hooks are located above the limiting plate, and the bottom surfaces of all the first limiting hooks are coplanar. An insertion groove is formed between the limiting plate and the first limiting hooks.

[0006] The second splicing structure includes a plug plate and multiple second limiting hooks. The plug plate is inserted into the plug slot. The top and bottom surfaces of the plug plate are respectively limited and engaged with the bottom surface of the first limiting hook and the top surface of the limiting plate. Each second limiting hook is engaged with a corresponding first limiting hook to limit the displacement of two adjacent splicing brackets along the length direction of the fixed bracket.

[0007] Preferably, the plug-in plate and the multiple second limiting hooks are integrally formed.

[0008] Preferably, the contact surfaces of two adjacent splicing brackets are stepped.

[0009] Preferably, the contact surfaces of two adjacent splicing brackets are provided with two sets of first splicing structures and second splicing structures.

[0010] Preferably, the first splicing structure further includes two card plates, the bottom surfaces of the two card plates are coplanar with the bottom surface of the first limiting hook, each card plate is provided with at least one card slot, the plurality of first limiting hooks are located between the two card plates, and the plug-in plate is provided with a card block that cooperates with the card slot.

[0011] Preferably, the top surface of the card block is a guide surface, and one end of the guide surface extends to the plug-in plate.

[0012] Preferably, the first splicing structure further includes a first limiting rib, the bottom surface of which is coplanar with the bottom surface of the first limiting hook, and the second splicing structure further includes second limiting ribs located on both sides of the first limiting rib.

[0013] Preferably, the fixed bracket formed by multiple splicing brackets is provided with a receiving groove and multiple guide component mounting grooves located on both sides of the receiving groove, and each guide component mounting groove is provided with two clearance holes.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model discloses a splicing fixed bracket. Two adjacent splicing brackets are provided, one with a first splicing structure and the other with a second splicing structure. The first splicing structure includes a limiting plate and multiple first limiting hooks, located above the limiting plate. The bottom surfaces of all the first limiting hooks are coplanar, and an insertion groove is formed between the limiting plate and the first limiting hooks. The second splicing structure includes an insertion plate and multiple second limiting hooks. The insertion plate is inserted into the insertion groove, with its top and bottom surfaces respectively engaging with the bottom surfaces of the first limiting hooks and the top surfaces of the limiting plate. Thus, the two splicing brackets are mutually limited in height. Each second limiting hook engages with a corresponding first limiting hook to restrict the displacement of the two adjacent splicing brackets along the length of the fixed bracket. After the multiple first and second limiting hooks engage, the two adjacent brackets are also limited along the width of the fixed bracket. The two adjacent splicing brackets can achieve mutual limitation in six directions through the first and second splicing structures, ensuring a reliable and stable connection. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the splicing fixing bracket used for integrating busbars in Example 1;

[0017] Figure 2 for Figure 1 An exploded view of the splicing fixing bracket used for integrated busbars;

[0018] Figure 3 for Figure 2 A partial schematic diagram of point A in the middle;

[0019] splicing bracket 1;

[0020] First splicing structure 2; limiting plate 21; first limiting hook 22; insertion groove 23; clamping plate 24; clamping groove 241; first limiting rib 25;

[0021] Second splicing structure 3; plug-in plate 31; second limiting hook 32; locking block 33; guide surface 331; second limiting rib 34;

[0022] 4. Receiving groove; 5. Guide component mounting groove; 6. Clearance hole. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] A splicing fixing bracket for integrated busbars, see [link / reference]. Figures 1-3 The system includes multiple splicing brackets 1. The end faces of two adjacent splicing brackets 1 are respectively provided with a first splicing structure 2 and a second splicing structure 3. Preferably, the first splicing structure 2 and the second splicing structure 3 are integrally formed with the corresponding splicing bracket 1. The first splicing structure 2 includes a limiting plate 21 and multiple first limiting hooks 22. The multiple first limiting hooks 22 are located above the limiting plate 21, and the bottom surfaces of all the first limiting hooks 22 are coplanar. An insertion groove 23 is formed between the limiting plate 21 and the first limiting hooks 22. The second splicing structure 3 includes an insertion plate 31 and multiple second limiting hooks 32. The insertion plate 31 is inserted into the insertion groove 23. The top and bottom surfaces of the insertion plate 31 respectively limit and cooperate with the bottom surface of the first limiting hook 22 and the top surface of the limiting plate 21. In this way, the two splicing brackets 1 are mutually limited in height. Preferably, the insertion plate 31 abuts against the first limiting hooks 22 and the limiting plate 21, which improves the connection reliability and the strength of the fixed bracket after connection. Each second limiting hook 32 engages with a corresponding first limiting hook 22 to restrict the displacement of two adjacent splicing brackets 1 along the length direction of the fixed bracket. After multiple first limiting hooks 22 and multiple second limiting hooks 32 cooperate, two adjacent clamping plates 24 are also restricted along the width direction of the fixed bracket. The above fixed bracket enables two adjacent splicing brackets 1 to achieve mutual restriction in six directions through the first splicing structure 2 and the second splicing structure 3, ensuring reliable and stable connection.

[0025] There are two first limiting hooks 22, with their hooks facing opposite directions. Of course, the number of first limiting hooks 22 can also be other, and the hooks can also be set to face each other.

[0026] In this embodiment, the plug plate 31 and the multiple second limiting hooks 32 are integrally molded structures, preferably by injection molding. This makes the second splicing structure 3 compact, easy to design, and easy to process.

[0027] In this embodiment, the contact surfaces of two adjacent splicing brackets 1 are stepped. The stepped contact surfaces enable the two splicing brackets 1 to be further limited along the width direction of the fixed bracket after they are connected, which further improves the connection limiting effect and connection reliability.

[0028] Among them, the contact surfaces of two adjacent splicing brackets 1 are provided with two sets of first splicing structures 2 and second splicing structures 3. Of course, only one set of the above-mentioned first splicing structure 2 and second splicing structure 3 can be set, or other existing plug-in structures can be set after setting the above-mentioned set of structures.

[0029] In this embodiment, the first splicing structure 2 further includes two locking plates 24, the bottom surfaces of which are coplanar with the bottom surfaces of the first limiting hooks 22. Each locking plate 24 has at least one locking groove 241, preferably only one, which ensures the structural strength of the locking plate 24 and avoids insufficient strength due to too many locking grooves 241. Multiple first limiting hooks 22 are located between the two locking plates 24, and the plug-in plate 31 has locking blocks 33 that cooperate with the locking grooves 241. By setting the locking plates 24, the top of the plug-in plate 31 can be limited not only by the first limiting hooks 22 but also by the locking plates 24, which reduces the force on the first limiting hooks 22 and improves their service life. At the same time, the cooperation between the locking grooves 241 on the locking plates 24 and the locking blocks 33 on the plug-in plate 31 further restricts the displacement of two adjacent splicing brackets 1 along the length direction of the fixed bracket, improving the connection reliability.

[0030] The top surface of the card block 33 is a guide surface 331, and one end of the guide surface 331 extends to the plug plate 31. This facilitates the insertion of the plug plate 31 into the plug slot 23 and avoids interference between the card block 33 and the card plate 24, which would affect the insertion.

[0031] In this embodiment, the first splicing structure 2 further includes a first limiting rib 25, the bottom surface of which is coplanar with the bottom surface of the first limiting hook 22. The second splicing structure 3 further includes a second limiting rib 34 located on both sides of the first limiting rib 25. Through the cooperation of the first limiting rib 25 and the second limiting rib 34, the displacement of two adjacent splicing brackets 1 along the width direction of the fixed bracket can be further restricted, thereby improving the connection reliability.

[0032] In this embodiment, the fixed bracket formed by multiple splicing brackets 1 is provided with a receiving groove 4 and multiple guide component mounting grooves 5 located on both sides of the receiving groove. The receiving groove is used to install FPC or to carry out wiring. The guide component mounting groove is used to install guide components 3. Each guide component mounting groove is provided with two clearance holes 6 for the guide component to connect with the battery cell of the battery module.

[0033] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A splicing fixing bracket for integrated busbars, comprising multiple splicing brackets, wherein the end faces of two adjacent splicing brackets are respectively provided with a first splicing structure and a second splicing structure, characterized in that: The first splicing structure includes a limiting plate and a plurality of first limiting hooks. The plurality of first limiting hooks are located above the limiting plate, and the bottom surfaces of all the first limiting hooks are coplanar. An insertion groove is formed between the limiting plate and the first limiting hooks. The second splicing structure includes a plug plate and multiple second limiting hooks. The plug plate is inserted into the plug slot. The top and bottom surfaces of the plug plate are respectively limited and engaged with the bottom surface of the first limiting hook and the top surface of the limiting plate. Each second limiting hook is engaged with a corresponding first limiting hook to limit the displacement of two adjacent splicing brackets along the length direction of the fixed bracket.

2. The splicing fixing bracket for integrated busbars according to claim 1, characterized in that: The plug-in plate and the multiple second limiting hooks are integrally formed.

3. The splicing fixing bracket for integrated busbars according to claim 1, characterized in that: The joint surfaces of two adjacent splicing brackets are stepped.

4. The splicing fixing bracket for integrated busbars according to claim 3, characterized in that: The mating surfaces of two adjacent splicing brackets are provided with two sets of first splicing structures and second splicing structures.

5. The splicing fixing bracket for integrated busbars according to claim 4, characterized in that: The first splicing structure also includes two card plates, the bottom surfaces of the two card plates are coplanar with the bottom surfaces of the first limiting hooks, each card plate is provided with at least one card slot, the plurality of first limiting hooks are located between the two card plates, and the plug-in plate is provided with a card block that cooperates with the card slot.

6. The splicing fixing bracket for integrated busbars according to claim 5, characterized in that: The top surface of the card block is a guide surface, and one end of the guide surface extends to the plug-in plate.

7. The splicing fixing bracket for integrated busbars according to claim 1, characterized in that: The first splicing structure further includes a first limiting rib, the bottom surface of which is coplanar with the bottom surface of the first limiting hook. The second splicing structure further includes second limiting ribs located on both sides of the first limiting rib.

8. The splicing fixing bracket for integrated busbars according to any one of claims 1-7, characterized in that: The fixed bracket formed by multiple splicing brackets is provided with a receiving groove and multiple guide component mounting grooves located on both sides of the receiving groove. Each guide component mounting groove is provided with two clearance holes.