Bag-type dust collector bypass valve with additional cleaning device
By installing a cleaning device that combines humid compressed air jetting and a rotating scraper on the bypass valve of the bag filter, the problem of crystallization and jamming of the bypass valve stem was solved, achieving automated cleaning, ensuring the safe operation of the equipment, and reducing maintenance costs.
Patent Information
- Application Number
- CN202423055697.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The bypass valve stem of the bag filter may become stuck due to crystal buildup, affecting safe operation and increasing operating costs.
A bypass valve for a baghouse dust collector with an additional cleaning device was designed. It is equipped with a jet of moist compressed air and a rotating scraper. The scraper removes crystals, and combined with a pneumatic quick-opening pressure cap, it achieves automated cleaning.
It effectively removes crystals from the bypass valve stem, ensuring normal valve opening, reducing equipment downtime maintenance frequency and operating costs, and improving equipment safety and reliability.
Smart Images

Figure CN223628273U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment technical field, more specifically, it relates to a cloth bag dust collector bypass valve of additional cleaning device. BACKGROUND
[0002] In the operation process of cloth bag dust collector, bypass valve is in the normally closed state, and bypass valve rod is exposed in flue gas for a long time. Because the temperature of high-temperature flue gas will decrease in the dust removal process, compound crystals are precipitated and attached to the bypass valve rod, and the valve rod will be stuck after a long time, so that the bypass valve cannot be opened. At this time, the device needs to be shut down, and maintenance personnel needs to enter the cloth bag dust collector to clean the attached crystals. When the bypass valve cannot be opened in time, not only the safe operation is affected, but also the operation cost is increased. UTILITY MODEL CONTENTS
[0003] The utility model discloses a kind of cloth bag dust collector bypass valves of additional cleaning device, which is attached to a set of crystallization removal device, and the structure is simple and reliable. The device makes crystal wet by spraying wet compressed air, then uses rotary scraper to scrape, and the device is strong in pertinence, high in automation, easy to operate, strong in scientific nature, and can well solve the crystallization problem of bypass valve rod of cloth bag dust collector.
[0004] To solve the above technical problems, the utility model aims at realizing as follows: a kind of cloth bag dust collector bypass valve of additional cleaning device is involved in the utility model, which includes clean gas chamber and flue gas chamber, and the flue gas chamber is provided with side opening for communication between the two, the clean gas chamber is fixed with cylinder outside, the telescopic rod of cylinder is connected with bypass valve rod that is inserted into the clean gas chamber, the end of bypass valve rod is provided with bypass valve plate that opens and closes the side opening, hollow shaft motor is sleeved on the bypass valve rod, the hollow shaft motor is connected with the clean gas chamber, the output shaft of the hollow shaft motor is drivingly connected with rotary scraper that is sleeved on bypass valve rod, and the rotary scraper has scraper head that is attached to the wall of the bypass valve rod.
[0005] The utility model is further provided as follows: it further includes one end connected high-pressure gas source, the other end blows the gap between rotary scraper and bypass valve rod at the place of spouting pipe.
[0006] The utility model is further provided as follows: the one end of spouting pipe connected high-pressure gas source is further provided with humidifier that gives humidification in pipe.
[0007] The utility model is further provided as follows: the scraper head is diamond cutter head.
[0008] In conclusion, the utility model has the following beneficial effects: the cloth bag dust collector bypass valve with additional cleaning device relates to the utility model, the bypass valve increases a set of crystallization cleaning system on the basis of the original bypass valve, and the structure is simple and reliable, scientific and convenient, and strong in pertinence, can clean the crystallization on the bypass valve rod well, and the problem that crystallization is attached to the bypass valve rod and cannot be opened is solved well. BRIEF DESCRIPTION OF DRAWINGS
[0009] Figure 1 It is the whole structure schematic diagram of the utility model. DETAILED DESCRIPTION
[0010] In order to make those skilled in the art better understand the technical scheme of the utility model, the preferred implementation scheme of the utility model is described below in combination with specific embodiments, but it should be understood that these descriptions are only for further illustrating the features and advantages of the utility model, and not for the limitation of the utility model patent claim. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without making creative labor are within the protection scope of the utility model.
[0011] The utility model is further illustrated below in combination with the drawings and preferred embodiments.
[0012] Embodiment 1
[0013] Referring to Figure 1 The utility model relates to a kind of cloth bag dust collector bypass valves with additional cleaning device, including clean gas chamber 100 and flue gas chamber 200, flue gas chamber 200 is opened with the side mouth 1 of making both communication, the clean gas chamber 100 is fixed with cylinder 2 outside, the telescopic rod of cylinder 2 is connected with the bypass valve stem 3 that enters the clean gas chamber, the end of bypass valve stem 3 is equipped with the bypass valve plate 4 that opens and closes the side mouth, bypass valve stem 3 is equipped with hollow shaft motor 5, hollow shaft motor 5 is connected with the clean gas chamber 100, the output shaft of hollow shaft motor 5 is driven connection with the rotary scraper 6 that is sleeved on bypass valve stem, rotary scraper 6 has scraper head 7 that is attached to the wall of bypass valve stem 3, scraper head 7 is diamond cutter head.
[0014] In the present embodiment, the bypass valve stem 3 is axially moved by being sleeved with a hollow shaft motor 5 fixed with the clean gas chamber 100, the bypass valve stem 3 axially moved penetrates the hollow shaft of the hollow shaft motor 5 and still can be axially moved. By rotating the shaft driven by the motor, the rotary scraper 6 and the scraper head 7 thereon are also driven to rotate through transmission, cooperating with the axially moved bypass valve stem 3, the bypass valve stem 3 wall surface remaining crystals can be quickly and thoroughly cleaned.
[0015] Wherein, the scraper body is made of stainless steel, and diamond is attached to the scraper head to enhance its strength and increase its corrosion resistance. During operation, the motor is not turned on and the scraper is not moved. When the bypass valve stem is lifted, the rotary scraper can scrape the crystals attached to the valve stem. The length of the scraper is just enough to penetrate the upper clean gas chamber.
[0016] Example 2
[0017] Referring to Figure 1 The bypass valve of the bag-type dust collector with an additional cleaning device according to the present embodiment is further provided with a blowing pipe 8 connected at one end to a high-pressure gas source (not shown) and blowing at the gap between the rotary scraper 6 and the bypass valve stem 3, based on the bypass valve of example 1.
[0018] Further, the end of the blowing pipe 8 connected to the high-pressure gas source is also provided with a humidifier (not shown) to give the pipe an increase in humidity.
[0019] In the present embodiment, by blowing moist air at the gap between the rotary scraper 6 and the bypass valve stem 3, the moist compressed air surrounds the entire bypass valve stem, and the moist compressed air is continuously blown from the outside, which uses the airflow to continuously impact the crystals that may be attached to the bypass valve stem and the scraper, and to wet them, facilitating the subsequent scraping by the scraper. The compressed air pipe is made of stainless steel, and the diameter of the compressed air outlet is reduced to increase the gas flow rate, which is beneficial to increase the impact force on the adsorbed crystals, thereby cooperating with the scraper to clean the crystals on the bypass valve stem.
[0020] The utility model relates to the cloth bag dust catcher by pass valve of additional cleaning device, this by pass valve has increased a set of crystallization cleaning system on the basis of original by pass valve, simple and reliable structure, scientific convenience, strong pertinence, can clean the crystallization on by pass valve rod very well, very good solution crystallization is attached to the problem of by pass valve rod and is stuck and cannot open the valve.
[0021] Unless otherwise specified and limited, in the utility model, if there are terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, the orientation or positional relationship is based on the actual shown orientation or positional relationship, and is only for the convenience of describing the utility model and simplifying the description, and therefore the utility model describes the orientation or positional relationship, which is only used for example, and cannot be understood as the limitation of the patent, and for ordinary skilled person in the art, the specific meaning of the above-mentioned terms can be understood according to the specific situation.
[0022] Unless otherwise specified and limited, in the utility model, if there are terms "setting", "connecting" and "connecting", they should be understood in a broad sense, for example, it can be fixed connection, can be detachable connection, or integral connection, can be direct connection, or indirect connection through intermediate medium, and can be the communication inside two elements. For ordinary skilled person in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific situation.
[0023] The above detailed the preferred embodiment of the utility model. It should be understood that ordinary skilled person in the art can make many modifications and changes according to the conception of the utility model without creative labor. Therefore, any technical scheme that skilled person in the art can obtain through logical analysis, reasoning or limited experiment on the basis of the prior art according to the conception of the utility model should be within the protection scope determined by the claims.
Claims
1. A bypass valve for a baghouse dust collector with an additional cleaning device, comprising a clean air chamber and a flue gas chamber, wherein the flue gas chamber has a side opening for connecting the two, a cylinder is fixed outside the clean air chamber, a bypass valve rod extending into the clean air chamber is connected to the extension rod of the cylinder, and a bypass valve plate for opening and closing the side opening is provided at the end of the bypass valve rod, characterized in that: The bypass valve rod is sleeved with a hollow shaft motor, the hollow shaft motor is connected with the clean gas chamber, and a rotary scraper sleeved on the bypass valve rod is drivingly connected on the output shaft of the hollow shaft motor, and the rotary scraper has a scraper head abutting against the wall of the bypass valve rod.
2. The baghouse bypass valve with additional cleaning device of claim 1, wherein: A blowing pipe is further included, one end of which is connected with a high-pressure gas source and the other end of which blows at the gap between the rotary scraper and the bypass valve rod.
3. The baghouse bypass valve with additional cleaning means of claim 2, wherein: The end of the blowing pipe connected with the high-pressure gas source is further provided with a humidifier for humidifying the blowing pipe.
4. The bypass valve for a baghouse with additional cleaning means according to any of claims 1-3, characterized in that: The scraper head is a diamond head.