Intelligent control batching system
By designing dustproof covers and flow guide seats in the intelligent control batching system, the problems of uneven material distribution and dust pollution are solved, achieving high-precision batching and simplified mixing processes, thereby reducing production risks and costs.
Patent Information
- Application Number
- CN202422697519.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Existing bulk material batching equipment suffers from uneven material proportions at the head and tail, unstable discharge when materials are scarce or jammed, resulting in uneven production, increased labor costs and equipment damage risks, and serious dust pollution, which increases the risk of infection.
The intelligent control batching system includes a batching cylinder, dust cover, auger conveyor pipe and guide seat, which realizes the uniform falling and mixing of materials. The dust cover prevents dust diffusion, and the guide seat and auger conveyor pipe ensure that the materials enter the weighing pan evenly and complete multiple mixing processes.
It improves the accuracy of ingredient mixing, reduces the risk of dust pollution, simplifies the mixing process, avoids rework and equipment damage, and reduces labor costs.
Smart Images
Figure CN223628558U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of batching system, specifically to a kind of intelligent control batching system. BACKGROUND
[0002] Bulk material batching equipment is composed of hopper (or silo), feeder, mixing equipment, conveying equipment, etc. In the commonly used control system, the following problems exist: manual operation or one-key simultaneous start is used for equipment start-stop, causing uneven proportioning of material head and tail; when one or more materials are short of material or jammed during production, the discharge amount becomes small or no material can be discharged, while other materials are still discharged normally; before the normal feeding is restored, uneven proportioning occurs, causing the mixed material to fail to reach the corresponding technical index, resulting in serious economic losses; when material is short or jammed, manual control of electric vibrator or continuous operation of electric vibrator through travel switch is used; labor cost is increased, and continuous vibration when material is short causes the material with large viscosity to be bonded into blocks, which is more difficult to discharge, and also causes problems such as hopper damage or electric vibrator falling off, which seriously affects normal production.
[0003] To solve the above problems, through retrieval, a kind of intelligent batching control system with authorization announcement number CN114655588A is provided; the document proposes to include control module, device module, detection module, comparison module, linkage adjustment value module, judgment module, deletion module, synchronous feeding module, alarm module, electric vibrator module, timing module, counting module, comparison module, automatic stop module and vibration frequency setting module; when the device configures and batches different groups of powder materials, the dust generated by the powder materials is easy to scatter into the workshop, increasing the risk of pneumoconiosis infection for the operator, and at the same time, different raw materials cannot be mixed during the configuration of raw materials, and subsequent mixing work is needed, increasing the complexity and cost of the process, therefore, a kind of intelligent control batching system is provided to solve the above problems. Utility model content
[0004] The utility model aims at providing a kind of intelligent control batching system to solve the defects mentioned in the above background art.
[0005] To achieve the above purpose, a kind of intelligent control batching system is provided, which includes batching cylinder, the outer side of the batching cylinder is provided with feed hopper, and the feed inlet of the feed hopper is provided with auger conveying pipe, at the same time, the top of the batching cylinder is covered with dust prevention cover, the batching cylinder includes material receiving hopper fixed on the upper circumferential outer side, the circumferential inner wall of the batching cylinder is provided with flow guide seat on the upper side, the bottom of the flow guide seat is provided with multiple groups of flow guide vanes, and the flow guide area is formed between adjacent two groups of flow guide vanes, and the bottom discharge port of the batching cylinder is oppositely arranged with the weighing disc outside.
[0006] Preferably, the feeding hopper is evenly arranged along the outer side wall of the circumference of the batching cylinder, six groups of feeding hoppers are arranged, and the distance between adjacent two groups of batching cylinders is consistent.
[0007] Preferably, the discharge end of the six groups of auger conveying pipes is arranged at the inlet of the batching cylinder, the bottom of the batching cylinder is provided with a circular truncated cone-shaped discharge cylinder, and the outer side wall of the circumference of the batching cylinder is uniformly provided with six groups of support frames.
[0008] Preferably, the end of the six groups of support frames is evenly fixed to the inner wall of the circumference of the reinforcing frame, the axial section of the reinforcing frame and the batching cylinder is a concentric circle structure, the reinforcing frame is annularly arranged, and the top of the reinforcing frame is uniformly provided with three groups of connecting columns.
[0009] Preferably, the top of the three groups of connecting columns is fixedly connected to the bottom of the dustproof cover, the dustproof cover is made of plastic material and is conically arranged, and the bottom area of the dustproof cover is greater than the surface area of the batching cylinder.
[0010] Preferably, the axial section of the batching cylinder and the receiving hopper is a concentric circle structure, the section of the receiving hopper is arranged in a V shape, and the section of the flow guide seat on the inner side of the batching cylinder is arranged in a right triangle shape.
[0011] Compared with the prior art, the utility model has the advantages that:
[0012] 1. When the six groups of auger conveying pipes discharge, especially for powder materials, the top of the batching cylinder is provided with a dustproof cover, the dustproof cover can block the splashing powder materials, avoid the dust from floating in the workshop, protect the environment of the workshop, and reduce the probability of workers suffering from pneumoconiosis.
[0013] 2. The falling materials can enter the middle part of the batching cylinder under the guidance of the flow guide seat, and under the action of the five groups of flow guide pieces, the materials can uniformly fall from the batching cylinder and enter the central surface of the weighing pan, so that the accuracy of batching is improved, and the situation of rework due to inaccurate batching weight is avoided.
[0014] 3. The materials synchronously sprayed from the six groups of auger conveying pipes are first mixed in the flow guide seat, then enter the bottom of the narrow flow guide seat, the space for containing materials is narrowed, the second mixing of the six groups of materials is completed, the six groups of materials impact on the flow guide pieces, the third mixing of the six groups of materials is completed, the mixing of the materials is completed while the materials are proportioned, subsequent mixing work is not needed, and the complexity of the process is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structure front view schematic diagram of the utility model;
[0016] Figure 2 is Figure 1 the bottom view;
[0017] Figure 3 is Figure 1 the side view;
[0018] Figure 4 is the cross section view of the ingredient cylinder.
[0019] Marked number in drawing: 1, ingredient cylinder;11, receiving hopper;12, flow guide seat;13, flow guide piece;131, flow guide area;2, support frame;3, reinforcing frame;4, connecting column;5, dustproof cover;6, feeding hopper;7, auger conveying pipe. Specific implementation
[0020] Please refer to Figures 1-4 , the utility model provides a kind of intelligent control batching system, including ingredient cylinder 1, and feeding hopper 6 is installed on the outside of ingredient cylinder 1, and feeding hopper 6 is provided with auger conveying pipe 7 at the inlet, while the top of ingredient cylinder 1 is covered with dustproof cover 5, and ingredient cylinder 1 includes receiving hopper 11 fixed on its upper circumferential outside, and the circumferential inner wall of ingredient cylinder 1 is provided with flow guide seat 12 on the upside, while the bottom of flow guide seat 12 is installed with multiple groups of flow guide pieces 13, and flow guide area 131 is formed between adjacent two groups of flow guide pieces 13, and the bottom discharge port of ingredient cylinder 1 is oppositely arranged with the weighing disc of outside.
[0021] Working principle: when the ingredients are prepared, the motor switch for starting the auger inside the auger conveying pipe 7 outside the feeding hopper 6 is started at this time, the blades inside the auger conveying pipe 7 rotate, the materials inside the auger conveying pipe 7 enter the inside of the ingredient cylinder 1, the feeding hopper 6 is provided with six groups, which can synchronously prepare less than six groups of materials, the preparation work is carried out in the inside of the ingredient cylinder 1, the bottom discharge port of the ingredient cylinder 1 is arranged opposite to the weighing disc outside, which is used for weighing the prepared materials; when the six groups of auger conveying pipes 7 discharge, especially the powder materials, since the top of the ingredient cylinder 1 is provided with a dust cover 5, the setting of the dust cover 5 can block the splashing powder materials, avoid the dust from floating in the workshop, protect the environment of the workshop, when the materials enter the guide seat 12 inside, since the discharge end of the auger conveying pipe 7 is arranged at the top edge position of the ingredient cylinder 1, the falling materials can enter the middle position of the ingredient cylinder 1 under the guidance of the guide seat 12, and under the action of the five groups of guide vanes 13, the materials can uniformly fall from the ingredient cylinder 1 and enter the center surface of the weighing disc, improve the preparation accuracy, avoid the situation that the later rework is caused due to the inaccurate preparation weight, when the six groups of materials are discharged through the auger conveying pipe 7, the materials scattered outside the ingredient cylinder 1 can be received by the receiving hopper 11, avoid the raw materials from falling to the ground of the workshop and waste.
[0022] The feeding hopper 6 is uniformly provided with six groups along the circumferential outside wall of the ingredient cylinder 1, and the distance between the adjacent two groups of ingredient cylinders 1 is consistent, and the auger conveying pipe 7 is arranged on each of the six groups of feeding hoppers 6.
[0023] As a preferable embodiment, the discharge ends of the six groups of auger conveying pipes 7 are arranged at the inlet of the ingredient cylinder 1, and the bottom of the ingredient cylinder 1 is provided with a circular table-shaped discharge cylinder, and six groups of support frames 2 are uniformly installed on the circumferential outside wall of the ingredient cylinder 1.
[0024] The end portions of the six groups of support frames 2 are uniformly fixed to the circumferential inner wall of the reinforcing frame 3, and the axial section of the reinforcing frame 3 and the ingredient cylinder 1 is a concentric circle structure, and the reinforcing frame 3 is annularly arranged, and three groups of connecting columns 4 are uniformly installed on the top of the reinforcing frame 3.
[0025] As a preferable embodiment, the top of the three groups of connecting columns 4 is fixedly connected to the bottom of the dust cover 5, and the dust cover 5 is a circular cone-shaped structure made of plastic material, and the bottom area of the dust cover 5 is larger than the surface area of the ingredient cylinder 1.
[0026] The axial section of the ingredient cylinder 1 and the receiving hopper 11 is a concentric circle structure, and the section of the receiving hopper 11 is a "V" shape, and the section of the guide seat 12 on the inside of the ingredient cylinder 1 is a right triangle.
[0027] When the six groups of materials are discharged through the auger conveying pipe 7, the materials synchronously sprayed from the six groups of auger conveying pipes 7 are firstly mixed in the inside of the flow guide seat 12, then enter the bottom of the relatively narrow flow guide seat 12, and because the material space is from wide to narrow, the second mixing of the six groups of materials is completed, finally the six groups of materials impact on the flow guide piece 13 to group-convey the six groups of materials and complete the third mixing of the six groups of materials, so that the mixing of the materials is completed while the materials are proportioned, subsequent mixing work is not needed, and the complexity of the process is reduced; the intelligent control related technical contents in the subject have been fully disclosed in the background art in the comparison file, which are not the necessary technical features to be protected in the case and will not be described again.
Claims
1. An intelligent control dosing system comprising a dosing cartridge (1), characterized in that: The outer side of the batching cylinder (1) is provided with a feeding hopper (6), and the feeding hopper (6) is provided with an auger conveying pipe (7) at the feeding port, while the top of the batching cylinder (1) is covered with a dustproof cover (5), the batching cylinder (1) includes a receiving hopper (11) fixed on the upper circumferential outer side thereof, and the circumferential inner wall of the batching cylinder (1) is provided with a flow guide seat (12) on the upper side, while the bottom of the flow guide seat (12) is provided with a plurality of groups of flow guide vanes (13), and the flow guide area (131) is formed between adjacent two groups of flow guide vanes (13), and the bottom discharge port of the batching cylinder (1) is arranged opposite to the weighing disc outside; The feeding hopper (6) is uniformly provided with six groups along the circumferential outer wall of the batching cylinder (1), and the distance between adjacent two groups of batching cylinders (1) is consistent, while the six groups of feeding hoppers (6) are provided with auger conveying pipes (7); the discharge ends of the six groups of auger conveying pipes (7) are arranged at the inlet of the batching cylinder (1), and the bottom of the batching cylinder (1) is provided with a circular truncated cone-shaped discharge cylinder, and the circumferential outer wall of the batching cylinder (1) is uniformly provided with six groups of supporting frames (2).
2. The intelligent control batching system according to claim 1, wherein: The end portions of the six groups of supporting frames (2) are uniformly fixed to the circumferential inner wall of the reinforcing frame (3), and the axial section of the reinforcing frame (3) and the batching cylinder (1) is a concentric circle structure, while the reinforcing frame (3) is annularly arranged, and the top of the reinforcing frame (3) is uniformly provided with three groups of connecting columns (4).
3. The intelligent control dosing system according to claim 2, characterized in that: The top of the three groups of connecting columns (4) is fixedly connected to the bottom of the dustproof cover (5), and the dustproof cover (5) is made of plastic material and is conically arranged, and the bottom area of the dustproof cover (5) is larger than the surface area of the batching cylinder (1).
4. The intelligent control batching system of claim 1, wherein: The axial section of the batching cylinder (1) and the receiving hopper (11) is a concentric circle structure, and the section of the receiving hopper (11) is arranged in a "V" shape, and the section of the flow guide seat (12) on the inner top of the batching cylinder (1) is arranged in a right triangle.