Single-valve double-control reaction kettle for lubricating oil processing
The design of the single-valve dual-control reactor enables rapid disassembly of the stirring roller and cleaning of the reactor interior, solving the problems of frequent wear and complex maintenance of the stirring roller, and improving the efficiency of lubricant processing and equipment life.
Patent Information
- Application Number
- CN202423102125.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The stirring rollers of existing reaction vessels used for lubricating oil processing are prone to wear due to long-term contact with materials, resulting in frequent maintenance and complex installation and disassembly structures, which consume a lot of manpower and time and reduce maintenance efficiency.
The reactor adopts a single valve and dual control system, which uses a combination of pull rods and springs to achieve quick disassembly and limiting of the stirring rollers. Combined with the cleaning components, it uses cylinders and pumps for internal cleaning, simplifying the maintenance process.
It improves the maintenance efficiency of the stirring roller, reduces labor and time costs, extends the service life of the equipment, ensures cleanliness inside the vessel, reduces wear, and improves work efficiency.
Smart Images

Figure CN223628601U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction kettle technical field especially, relates to a lubricating oil processing is with single valve double -control reaction kettle. BACKGROUND
[0002] In the lubricating oil processing field, the reaction kettle is the vital production equipment. In the lubricating oil processing process, the raw material enters the reaction kettle according to the set flow through the single valve of single valve double -control reaction kettle. The valve adjusts the feeding speed in real time according to the temperature, pressure and other parameter feedback in the reaction kettle.
[0003] The existing reaction kettle usually needs the stirring roller to stir the material to mix fully in the use process, but the stirring roller is in contact with the material for a long time, is easy to wear, and then needs to be maintained regularly, and the existing installation and dismounting structure is more complex, needs to consume a lot of manpower and time, and then causes the problem of low maintenance efficiency. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of single valve double -control reaction kettles for lubricating oil processing, to solve the problem of the prior art that stirring roller is in contact with material for a long time, is easy to wear, and then needs to be maintained regularly, and the existing installation and dismounting structure is more complex, needs to consume a lot of manpower and time, and then causes the problem of low maintenance efficiency.
[0005] To achieve the above object, the utility model adopts the following technical scheme: a kind of single valve double -control reaction kettle for lubricating oil processing, including reaction kettle assembly, the inside of reaction kettle assembly is provided with installation component, the top of reaction kettle assembly is provided with cleaning component, the reaction kettle assembly includes reaction kettle, the outside of reaction kettle is equipped with heat preservation shell, heating pipe is wound between reaction kettle and heat preservation shell, the both ends of heating pipe are connected with heater, the top of reaction kettle is connected with double -control valve, the top of reaction kettle is installed with stirring motor, the inside of reaction kettle is installed with transmission shaft, the installation component includes mounting sleeve, the outside of transmission shaft is equipped with mounting sleeve, the outer wall of mounting sleeve is distributed with multiple installation grooves, the inside of installation groove is installed with stirring roller, the top of mounting sleeve is installed with connecting ring, the inside of connecting ring is penetrated with pull rod, the one end of pull rod is penetrated in the inside of installation groove, the outside of pull rod is provided with spring.
[0006] Preferably, the cleaning component includes a pneumatic cylinder mounted on the top of the reaction kettle, a support ring connected to the output end of the pneumatic cylinder, a cleaning ring mounted on the top of the support ring, a plurality of buffer dampers distributed on the outer wall of the support ring, and a scraper connected to one end of the buffer dampers.
[0007] Preferably, the side of the cleaning ring is connected with a telescopic hose, one end of the telescopic hose penetrates the top of the reaction kettle.
[0008] Preferably, one end of the telescopic hose is connected with a pump machine, and a water tank is installed on the side of the pump machine.
[0009] Preferably, the scraper is connected with the inner wall of the reaction kettle, and the supporting ring is installed in the inside of the reaction kettle.
[0010] Preferably, the bottom of the reaction kettle is connected with a discharging pipe, and a valve is arranged in the middle of the discharging pipe.
[0011] Compared with the prior art, the utility model has the advantages and positive effects that,
[0012] 1、 in the utility model, the spring is compressed by pulling the pull rod upward, so that the pull rod is removed from the limiting position of the mounting groove and the stirring roller, and then the stirring roller is pulled out of the inside of the mounting groove, which facilitates the installation and disassembly of the stirring roller, after replacement, the pull rod is loosened by the elasticity of the spring, so that the spring extends and drives one end of the pull rod to penetrate the inside of the mounting groove, which facilitates the limiting of the stirring roller, and the operation is convenient and fast, the labor cost and time cost are reduced, the maintenance efficiency is improved, the downtime of the equipment is reduced, and the work efficiency is improved.
[0013] 2、 in the utility model, the pump machine extracts the water source in the water tank, and the water source is transported to the cleaning ring through the telescopic hose, and the cylinder is expanded and contracted at the same time, so that the supporting ring is pushed down, and in the process of descending, the scraper is used for scraping the residual raw materials on the inner wall of the reaction kettle, a plurality of high-pressure nozzles are arranged on the side of the cleaning ring, which is used for effectively high-pressure flushing the inside of the reaction kettle, and the inside of the reaction kettle is fully and effectively cleaned, so that the residual raw materials do not pollute the raw materials of the next reaction, the inside of the reaction kettle is clean, the subsequent use is facilitated, a plurality of buffer dampers are arranged on the inside of the scraper, which is used for providing buffering effect, avoiding the hard scraping of the scraper and the inner wall of the reaction kettle, reducing the wear of the inner wall of the reaction kettle, and prolonging the service life of the reaction kettle. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 A three-dimensional structure schematic diagram of a single-valve double-control reaction kettle for lubricating oil processing is provided for the utility model;
[0015] Figure 2 A partial sectional view structure schematic diagram of a single-valve double-control reaction kettle for lubricating oil processing is provided for the utility model;
[0016] Figure 3 An internal sectional view structure schematic diagram of a single-valve double-control reaction kettle for lubricating oil processing is provided for the utility model;
[0017] Figure 4 A cleaning assembly exploded structural schematic view of a single valve double control reaction kettle for lubricating oil processing is provided for the utility model.
[0018] Figure 5 An installation assembly exploded structural schematic view of a single valve double control reaction kettle for lubricating oil processing is provided for the utility model.
[0019] Legend: 1, reaction kettle assembly; 101, reaction kettle; 102, heater; 103, heating pipe; 104, double control valve; 105, blanking pipe; 106, heat preservation shell; 107, stirring motor; 108, transmission shaft; 2, installation assembly; 201, installation sleeve; 202, installation groove; 203, connecting ring; 204, stirring roller; 205, pull rod; 206, spring; 3, cleaning assembly; 301, water tank; 302, pump; 303, flexible hose; 304, air cylinder; 305, support ring; 306, cleaning ring; 307, buffer damper; 308, scraper. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model will be further described below in combination with the drawings and examples. It should be noted that the embodiments of the present application and the features in the examples can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can also be implemented in other ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0022] Example 1: as Figures 1-5The utility model provides a technical scheme: a single valve double -control reaction kettle for lubricating oil processing, including reaction kettle subassembly 1, the inside of reaction kettle subassembly 1 is provided with mounting assembly 2, the top of reaction kettle subassembly 1 is provided with cleaning assembly 3, and reaction kettle subassembly 1 includes reaction kettle 101, and the outside of reaction kettle 101 is equipped with heat preservation shell 106, and heating pipe 103 is wound between reaction kettle 101 and heat preservation shell 106, and the both ends of heating pipe 103 are connected with heater 102, and the top of reaction kettle 101 is connected with double -control valve 104, and the top of reaction kettle 101 is equipped with stirring motor 107, and the inside of reaction kettle 101 is equipped with transmission shaft 108, and mounting assembly 2 includes mounting sleeve 201, and mounting sleeve 201 is equipped in the outside of transmission shaft 108, and the outer wall of mounting sleeve 201 is distributed with a plurality of mounting grooves 202, and stirring roller 204 is installed in the inside of mounting groove 202, and the top of mounting sleeve 201 is equipped with connecting ring 203, and pull rod 205 is penetrated in the inside of connecting ring 203, and one end of pull rod 205 is penetrated in the inside of mounting groove 202, and the outside of pull rod 205 is provided with spring 206, and the bottom of reaction kettle 101 is connected with downcomer 105, and the middle part of downcomer 105 is provided with valve.
[0023] In the embodiment, the raw materials enter the reaction kettle 101 through the double-control valve 104 according to the set flow rate, the double-control valve 104 is beneficial to the feedback of the temperature, pressure and other parameters in the reaction kettle 101, the feeding speed is adjusted in real time, the heater 102 is controlled to work to generate heat, the heating pipe 103 uniformly releases heat, and the reaction kettle 101 is heated, and the stirring motor 107 is electrically driven to rotate the transmission shaft 108, the stirring roller 204 stirs and mixes the raw materials in the reaction kettle 101, when the stirring roller 204 needs to be maintained due to wear, the spring 206 is compressed by pulling the pull rod 205 upward, the pull rod 205 is released from the limiting of the mounting groove 202 and the stirring roller 204, the stirring roller 204 is pulled out of the inside of the mounting groove 202, the stirring roller 204 is conveniently installed and disassembled, the spring 206 is released after replacement, the spring 206 is extended to drive one end of the pull rod 205 to penetrate into the inside of the mounting groove 202, the stirring roller 204 is conveniently limited, the operation is convenient and fast, the labor cost and time cost are reduced, the maintenance efficiency is improved, the downtime of the equipment is reduced, and the working efficiency is improved.
[0024] Embodiment 2: as Figures 1-5As shown, the cleaning assembly 3 comprises a pneumatic cylinder 304 mounted on the top of the reaction kettle 101, the output end of the pneumatic cylinder 304 is connected with a supporting ring 305, the top of the supporting ring 305 is mounted with a cleaning ring 306, the outer wall of the supporting ring 305 is distributed with a plurality of buffer dampers 307, one end of the buffer dampers 307 is connected with a scraper 308, the side of the cleaning ring 306 is connected with a flexible hose 303, one end of the flexible hose 303 penetrates through the top of the reaction kettle 101, one end of the flexible hose 303 is connected with a pump 302, the side of the pump 302 is mounted with a water tank 301, the scraper 308 is connected with the inner wall of the reaction kettle 101, and the supporting ring 305 is mounted in the reaction kettle 101.
[0025] In this embodiment, the pump 302 is used to extract the water source in the water tank 301, and the water source is delivered to the cleaning ring 306 through the flexible hose 303, and the pneumatic cylinder 304 is retracted at the same time, so as to facilitate the descent of the supporting ring 305. In the process of descending, the scraper 308 is used to scrape off the residual raw materials on the inner wall of the reaction kettle 101. The side of the cleaning ring 306 is distributed with a plurality of high-pressure nozzles, which is used to effectively high-pressure flush the inside of the reaction kettle 101, so as to clean the inside of the reaction kettle 101 sufficiently and effectively, prevent the residual raw materials from polluting the raw materials of the next reaction, ensure the cleaning of the inside of the reaction kettle 101, facilitate the subsequent use, and the inside of the scraper 308 is distributed with a plurality of buffer dampers 307, which is used to provide buffering effect, avoid the hard scraping of the scraper 308 and the inner wall of the reaction kettle 101, reduce the wear of the inner wall of the reaction kettle 101, and prolong the service life of the reaction kettle 101.
[0026] The working principle of the embodiment is as follows: in use, first, the raw materials enter the reaction kettle 101 through the double-control valve 104 according to the set flow rate, the double-control valve 104 is beneficial to feedback according to the temperature, pressure and other parameters in the reaction kettle 101, and the feeding speed is adjusted in real time, then the heater 102 is controlled to work to generate heat, so that the heating pipe 103 uniformly releases heat, thereby being beneficial to heating the reaction kettle 101, and at the same time, the stirring motor 107 is electrically driven to rotate the transmission shaft 108, so that the stirring roller 204 stirs and mixes the raw materials in the reaction kettle 101, when the stirring roller 204 needs to be maintained due to wear, the spring 206 is compressed under stress by pulling the pull rod 205 upward, thereby releasing the pull rod 205 from the limiting of the mounting groove 202 and the stirring roller 204, then the stirring roller 204 is pulled out of the inside of the mounting groove 202, which facilitates the separate installation and disassembly of the stirring roller 204, after the reaction of the raw materials is completed, the valve is opened to make the raw materials discharge through the discharge pipe 105, then the pump 302 extracts the water source in the water tank 301, and the water source is transported to the cleaning ring 306 through the telescopic hose 303, and at the same time, the air cylinder 304 is telescoped, thereby being beneficial to pushing the supporting ring 305 to descend, in the descending process, the scraper 308 is beneficial to scraping the raw materials remaining on the inner wall of the reaction kettle 101, and the side surface of the cleaning ring 306 is distributed with a plurality of high-pressure nozzles, which are beneficial to effectively high-pressure flushing the inside of the reaction kettle 101, and are beneficial to fully and effectively cleaning the inside of the reaction kettle 101.
[0027] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application still fall within the protection scope of the present application.
Claims
1. A single valve double control reaction kettle for lubricating oil processing, comprising a reaction kettle assembly (1), characterized in that: The inside of the reaction kettle assembly (1) is provided with a mounting assembly (2), the top of the reaction kettle assembly (1) is provided with a cleaning assembly (3), the reaction kettle assembly (1) comprises a reaction kettle (101), the outside of the reaction kettle (101) is sleeved with a heat preservation shell (106), the reaction kettle (101) and the heat preservation shell (106) are wound with a heating pipe (103), both ends of the heating pipe (103) are connected with a heater (102), the top of the reaction kettle (101) is connected with a double control valve (104), the top of the reaction kettle (101) is mounted with a stirring motor (107), the inside of the reaction kettle (101) is mounted with a transmission shaft (108), the mounting assembly (2) comprises a mounting sleeve (201), the mounting sleeve (201) is sleeved on the outside of the transmission shaft (108), a plurality of mounting grooves (202) are distributed on the outer wall of the mounting sleeve (201), the mounting grooves (202) are mounted with stirring rollers (204), the top of the mounting sleeve (201) is mounted with a connecting ring (203), the connecting ring (203) is penetrated with a pull rod (205), one end of the pull rod (205) penetrates into the inside of the mounting groove (202), the outside of the pull rod (205) is provided with a spring (206).
2. The single valve double control reaction kettle for lubricating oil processing according to claim 1, characterized in that: The cleaning assembly (3) comprises a gas cylinder (304), the gas cylinder (304) is installed on the top of the reaction kettle (101), the output end of the gas cylinder (304) is connected with a supporting ring (305), the top of the supporting ring (305) is mounted with a cleaning ring (306), a plurality of buffer dampers (307) are distributed on the outer wall of the supporting ring (305), one end of the buffer damper (307) is connected with a scraper (308).
3. The single valve double control reaction kettle for lubricating oil processing according to claim 2, characterized in that: The side of the cleaning ring (306) is connected with a flexible hose (303), one end of the flexible hose (303) penetrates into the top of the reaction kettle (101).
4. The single valve double control reaction kettle for lubricating oil processing according to claim 3, characterized in that: One end of the flexible hose (303) is connected with a pump (302), the side of the pump (302) is mounted with a water tank (301).
5. The single valve double control reaction kettle for lubricating oil processing according to claim 2, characterized in that: The scraper (308) is connected with the inner wall of the reaction kettle (101), the supporting ring (305) is installed in the inside of the reaction kettle (101).
6. The single valve double control reaction kettle for lubricating oil processing according to claim 1, characterized in that: The bottom of the reaction kettle (101) is connected with a discharging pipe (105), the middle part of the discharging pipe (105) is provided with a valve.