Reciprocating driving mechanism of spraying reciprocator
By designing the reciprocating drive mechanism of the spraying machine, and using a motor to drive the nozzle rotation and the conveying device to move the container, the problems of slow and uneven container spraying speed and human injury were solved, achieving a highly efficient and uniform automated spraying effect.
Patent Information
- Application Number
- CN202422949851.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing reciprocating container painting machine has problems such as slow manual operation, uneven spraying, low efficiency, and high risk of injury to the human body. It cannot drive multiple nozzles to spray the inner and outer walls of the container at the same time.
A reciprocating drive mechanism for a spraying reciprocating machine was designed, including a controller, a first rotating device, a second rotating device, and a conveying device. By driving several spray nozzles to rotate and the conveying device to move the container, the machine achieves automated spraying of the inner and outer walls of the container, avoiding manual hand-held spray gun operation.
It achieves uniform coating on the inner and outer walls of containers, improves coating efficiency, reduces labor costs, avoids human injury, and saves coating costs.
Smart Images

Figure CN223628837U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to spraying technical field, concretely relates to a reciprocating drive mechanism of spraying reciprocating machine. BACKGROUND
[0002] Container is a kind of group tool that can load package or non-package goods for transportation and facilitate loading and unloading by mechanical equipment.The biggest success of container is its standardization and the whole set of transport system established by it, which can realize the standardization of a heavy load of several tons of huge object, and gradually realize the global ship, port, route, highway, transfer station, bridge, tunnel, multimodal transport matching logistics system, which is really one of great miracles created by human history.
[0003] After manufacturing, the surface of container needs to be painted to prevent rusting in subsequent use due to wind, sand and rain.
[0004] The driving mechanism of the existing container spraying reciprocating machine:
[0005] 1. The inner and outer walls of the container are sprayed by artificial hand-held spray gun, which is slow, uneven, poor in spraying effect, high in labor cost and harmful to human body.
[0006] 2. It cannot drive several spray heads to spray the inner and outer walls of the container at the same time, which is time-consuming and labor-intensive, greatly reducing the spraying efficiency. INVENTION CONTENTS
[0007] The utility model aims at providing a reciprocating drive mechanism of spraying reciprocating machine.
[0008] To achieve this purpose, the utility model adopts the following technical solutions:
[0009] A reciprocating drive mechanism of spraying reciprocating machine is provided, comprising a base, the base is horizontally arranged;
[0010] It also includes a controller, a first rotating device, a second rotating device and a conveying device;
[0011] The first rotating device is arranged on the top of the base, and the first rotating device includes a first pipe, a driving assembly, two rotating assemblies and a plurality of first spray heads, the top of the base is symmetrically provided with two vertical plates, the driving assembly is arranged on the top of the base, each rotating assembly is arranged on the outer wall of one vertical plate, the first pipe is fixedly arranged between the two rotating assemblies, and a plurality of first spray heads are arranged at equal intervals on the outer wall of the first pipe;
[0012] The second rotating device is arranged on the top of the base, and comprises an electric control assembly, a hollow shaft, a second pipeline and a plurality of second spray heads. The top of the base is fixedly provided with a vertical plate. The hollow shaft is rotatably arranged on the top of the vertical plate. The electric control assembly is arranged on the outer wall of the vertical plate. The second pipeline is fixedly arranged on one end of the hollow shaft. The plurality of second spray heads are equidistantly arranged on the outer wall of the second pipeline.
[0013] The conveying device is arranged on the top of the base. The conveying device comprises a pushing assembly and a plurality of conveying rollers. The pushing assembly is arranged on the top of the base. The plurality of conveying rollers are arranged on the pushing assembly. The driving assembly, the electric control assembly and the pushing assembly are electrically connected with the controller.
[0014] Preferably, the driving assembly comprises a first motor, a driving wheel, a driven wheel, a belt and a rotating shaft. The rotating shaft is rotatably arranged on the top of the base. The driven wheel is fixedly arranged on the rotating shaft. The first motor is fixedly arranged on the top of the base. The driving wheel is fixedly arranged on the output end of the first motor. The belt is sleeved between the driving wheel and the driven wheel. The first motor is electrically connected with the controller.
[0015] Preferably, a limiting plate is fixedly arranged on the outer wall of each vertical plate. A bearing is fixedly arranged on the outer wall of the limiting plate.
[0016] Preferably, each rotating assembly comprises a first gear, a gear ring and a supporting plate. The supporting plate is fixedly arranged on the inner ring of the bearing. The gear ring is fixedly arranged on the outer wall of the supporting plate. The first gear is fixedly arranged on one end of the rotating shaft. The first gear is meshingly connected with the gear ring.
[0017] Preferably, the electric control assembly comprises a second motor, a second gear and a third gear. The second motor is fixedly arranged on the outer wall of the vertical plate. The second gear is fixedly arranged on the output end of the second motor. The third gear is fixedly arranged on the outer wall of the hollow shaft. The second gear is meshingly connected with the third gear. The hollow shaft is in communication with the second pipeline. The second motor is electrically connected with the controller.
[0018] Preferably, the pushing assembly comprises a double-shaft air cylinder, a pushing plate and a sliding plate. The top of the base is fixedly provided with a mounting plate. The double-shaft air cylinder is inserted on the top of the mounting plate. The pushing plate is fixedly arranged on the output end of the double-shaft air cylinder. The sliding plate is fixedly arranged on the pushing plate. The top of the base is fixedly provided with two sliding rails. The sliding plate is slidably arranged on the top of the two sliding rails through two sliding blocks. The double-shaft air cylinder is electrically connected with the controller.
[0019] Preferably, one end of the first pipeline is fixedly provided with a first communication pipe.
[0020] Preferably, one end of the second pipeline is rotatably provided with a second communication pipe.
[0021] Preferably, two through holes are arranged on the outer wall of each vertical plate.
[0022] Preferably, two reinforcing rods are fixedly arranged between the two vertical plates.
[0023] The utility model discloses an advantageous effect:
[0024] 1. The utility model discloses a controller, first rotating device, first rotating device and conveying device are designed, and first rotating device can be sprayed powder coating to the inner wall of container through the rotation of several first spray heads 360 degrees, and first rotating device can be sprayed powder coating to the outer wall of container through the rotation of several second spray heads 90 degrees, and then can be sprayed powder coating to the inner wall and the outer wall of container simultaneously, need not through manual handheld spray gun operation, save time and effort, and powder coating is sprayed more evenly, improves the spraying quality, improves the spraying efficiency of powder coating, avoids manual contact coating simultaneously, effectively prevents coating from causing damage to the worker's body.
[0025] 2. The utility model discloses a conveying device is designed, can be convenient for container to be conveyed to between first rotating device and first rotating device on one hand, carries out coating spraying, on the other hand, can be convenient for container to slide on the top left and right of several conveying rollers, is convenient to spray the initial contact position of container and several conveying rollers, prevents causing omission, improves the spraying effect.
[0026] 3. The utility model discloses a controller, first rotating device, first rotating device and conveying device are designed, need not overturn container, only need to adjust the spraying angle of several first spray heads and second spray heads, can realize the coating of the inner and outer wall of whole container, greatly saves the drive cost, and then is favorable for reducing the spraying cost of container powder coating. DRAWINGS
[0027] In order to more clearly illustrate the technical scheme of the embodiment of the application, the drawings in the embodiment of the application are briefly introduced as follows.
[0028] Figure 1 It is the three-dimensional structure schematic of the utility model Figure 1 ;
[0029] Figure 2 It is the enlarged view of A in Figure 1 ;
[0030] Figure 3 It is the enlarged view of B in Figure 1 ;
[0031] Figure 4 It is the three-dimensional structure schematic of the utility model Figure 2 ;
[0032] Figure 5 It is the enlarged view of C in Figure 4 ;
[0033] Figure 6The utility model discloses a cross section structure schematic diagram of gear ring and support plate.
[0034] Figure 7 For Figure 6 The enlarged view of D in the figure.
[0035] In the figure: first pipeline 1, drive assembly 2, rotating assembly 3, first spray head 4, electric control assembly 5, hollow shaft 6, second pipeline 7, second spray head 8, push assembly 9, conveying roller 10, first motor 11, driving wheel 12, driven wheel 13, belt 14, rotating shaft 15, limiting plate 16, bearing 17, first gear 18, gear ring 19, support plate 20, second motor 21, second gear 22, third gear 23, double-shaft air cylinder 24, push plate 25, sliding plate 26, first communication pipe 27, second communication pipe 28, through-hole 29, reinforcing rod 30. DETAILED DESCRIPTION
[0036] The technical scheme of the present application will be further illustrated below by specific embodiments in conjunction with the drawings.
[0037] Wherein, the drawings are only used for example explanation, and the representation is only a schematic diagram, not a physical drawing, and can not be understood as a limitation on the patent; in order to better illustrate the embodiments of the present application, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product.
[0038] Referring to Figures 1 to 7 As shown in the figure, a reciprocating drive mechanism of a spraying reciprocating machine comprises a base, and the base is horizontally arranged.
[0039] Further comprising a controller, a first rotating device, a first rotating device and a conveying device.
[0040] The first rotating device is arranged on the top of the base, and the first rotating device comprises a first pipeline 1, a drive assembly 2, two rotating assemblies 3 and a plurality of first spray heads 4; the top of the base is symmetrically provided with two vertical plates, the drive assembly 2 is arranged on the top of the base, each rotating assembly 3 is arranged on the outer wall of one vertical plate, the first pipeline 1 is fixedly arranged between the two rotating assemblies 3, and the plurality of first spray heads 4 are arranged at equal intervals on the outer wall of the first pipeline 1.
[0041] The first rotating device is arranged on the top of the base, and the first rotating device comprises a first pipeline 1, a drive assembly 2, two rotating assemblies 3 and a plurality of first spray heads 4; the top of the base is symmetrically provided with two vertical plates, the drive assembly 2 is arranged on the top of the base, each rotating assembly 3 is arranged on the outer wall of one vertical plate, the first pipeline 1 is fixedly arranged between the two rotating assemblies 3, and the plurality of first spray heads 4 are arranged at equal intervals on the outer wall of the first pipeline 1.
[0042] The conveying device is arranged on the top of the base, and comprises a pushing assembly 9 and a plurality of conveying rollers 10, the pushing assembly 9 is arranged on the top of the base, and the plurality of conveying rollers 10 are arranged on the pushing assembly 9, the driving assembly 2, the electric control assembly 5 and the pushing assembly 9 are electrically connected with the controller.
[0043] Referring to Figures 1 to 7 The driving assembly 2 comprises a first motor 11, a driving wheel 12, a driven wheel 13, a belt 14 and a rotating shaft 15, the rotating shaft 15 is rotatably arranged on the top of the base, the driven wheel 13 is fixedly arranged on the rotating shaft 15, the first motor 11 is fixedly arranged on the top of the base, the driving wheel 12 is fixedly arranged on the output end thereof, the belt 14 is sleeved between the driving wheel 12 and the driven wheel 13, and the first motor 11 is electrically connected with the controller, when the bottom of the container is located on the top of the plurality of conveying rollers 10, the powder coating is introduced into the first pipeline 1 through the spraying device, and then the first motor 11 is started through the controller, so that the driving wheel 12 on the output end thereof is driven to rotate, the driven wheel 13 is fixedly connected with the rotating shaft 15, the driving wheel 12 and the driven wheel 13 are sleeved through the belt 14, and then the rotating shaft 15 is driven to rotate.
[0044] Referring to Figures 1 to 7 Each vertical plate is fixedly provided with a limiting plate 16 on the outer wall thereof, the limiting plate 16 is fixedly provided with a bearing 17 on the outer wall thereof, the limiting plate 16 is used for mounting the bearing 17 and has a fixing effect, and the bearing 17 facilitates the rotation of the support plate 20 and the gear ring 19.
[0045] Referring to Figures 1 to 7 Each rotating assembly 3 comprises a first gear 18, a gear ring 19 and a support plate 20, the support plate 20 is fixedly arranged on the inner ring of the bearing 17, the gear ring 19 is fixedly arranged on the outer wall of the support plate 20, and the first gear 18 is fixedly arranged on one end of the rotating shaft 15, the first gear 18 is in meshing connection with the gear ring 19, when the rotating shaft 15 rotates, the gear ring 19 and the support plate 20 are fixedly connected due to the meshing connection between the first gear 18 and the gear ring 19, and the support plate 20 is fixedly connected with the inner ring of the bearing 17, so that the gear ring 19 is driven to rotate, since the first pipeline 1 is fixedly connected with the two support plates 20, and the plurality of first nozzles 4 are arranged at equal intervals on the outer wall of the first pipeline 1, the plurality of first nozzles 4 are driven to rotate, and the powder coating is sprayed on the outer wall of the container.
[0046] Referring to Figures 1 to 7As shown, the electric control assembly 5 comprises a second motor 21, a second gear 22 and a third gear 23, the second motor 21 is fixed on the outer wall of the vertical plate, the second gear 22 is fixed on the output end thereof, the third gear 23 is fixed on the outer wall of the hollow shaft 6, the second gear 22 is in meshing connection with the third gear 23, the hollow shaft 6 is in communication with the second pipeline 7, the second motor 21 is electrically connected with the controller, while the container exterior wall coating is sprayed, the powder coating is introduced into the second pipeline 7 through the spraying equipment, the inside top and bottom of the container are first sprayed by the plurality of second nozzles 8, then the second motor 21 is started by the controller, so as to drive the second gear 22 to rotate through the output end thereof, since the second gear 22 is in meshing connection with the third gear 23, the third gear 23 is fixedly connected with the hollow shaft 6, the hollow shaft 6 is fixedly connected with the second pipeline 7 and in communication, so as to drive the second pipeline 7 and the plurality of second nozzles 8 thereon to rotate by ninety degrees, the two interior side walls of the container are sprayed with the powder coating, then the container is horizontally pushed, so as to slide on the outer walls of the plurality of conveying rollers 10, the initial contact position between the container and the conveying rollers 10 is sprayed with the coating, thereby realizing the spraying of the powder coating on the entire container interior and exterior wall, so as to prevent omission.
[0047] Referring to Figures 1 to 7 As shown, the pushing assembly 9 comprises a double-shaft air cylinder 24, a push plate 25 and a sliding plate 26, the top of the base is fixedly provided with a mounting plate, the double-shaft air cylinder 24 is inserted into the top of the mounting plate, the push plate 25 is fixed on the output end of the double-shaft air cylinder 24, the sliding plate 26 is fixed on the push plate 25, the top of the base is fixedly provided with two sliding rails, the sliding plate 26 is slidably arranged on the top of the two sliding rails through two sliding blocks, the double-shaft air cylinder 24 is electrically connected with the controller, when the container is sprayed with the powder coating, the double-shaft air cylinder 24 is first started by the controller, so as to drive the sliding plate 26 to slide towards the end close to the first pipeline 1 through the push plate 25 on the output end thereof, the two sliding blocks ensure the stable sliding of the sliding plate 26, thereby driving the plurality of conveying rollers 10 to slide below the second pipeline 7, then the container is pushed along the left conveying roller 10 to the right plurality of conveying rollers 10, until the bottom of the container is at the top of the plurality of conveying rollers 10.
[0048] Referring to Figures 1 to 7 As shown, one end of the first pipeline 1 is fixedly provided with a first communication pipe 27, the first communication pipe 27 is used to connect the equipment for spraying the powder coating.
[0049] Referring to Figures 1 to 7 As shown, one end of the second pipeline 7 is rotatably provided with a second communication pipe 28, the second communication pipe 28 is used to connect the equipment for spraying the powder coating, and is designed to be rotatable, so as to ensure that the first pipeline 1 does not twist the powder coating pipeline of the spraying equipment through the hollow shaft 6 when it rotates.
[0050] Referring to Figures 1 to 7As shown, two through holes 29 are arranged on the outer wall of each vertical plate, and the conveying holes provide a space for avoiding when the container slides left and right.
[0051] With reference to Figures 1 to 7 As shown, two reinforcing rods 30 are fixed between the two vertical plates, and the two reinforcing rods 30 are fixed between the two vertical plates to improve the stability of the two vertical plates and ensure stable spraying of the powder coating on the container.
Claims
1. A reciprocating drive mechanism of a spray reciprocator, comprising a base, the base being arranged horizontally, characterized in that: it further comprises a controller, a first rotating device, a second rotating device and a conveying device; the first rotating device is arranged on the top of the base, the first rotating device comprising a first pipe (1), a driving assembly (2), two rotating assemblies (3) and a plurality of first spray heads (4), the top of the base being symmetrically provided with two vertical plates, the driving assembly (2) being arranged on the top of the base, each rotating assembly (3) being arranged on the outer wall of one vertical plate, the first pipe (1) being fixedly arranged between the two rotating assemblies (3), and the plurality of first spray heads (4) being equidistantly arranged on the outer wall of the first pipe (1); the second rotating device is arranged on the top of the base, the second rotating device comprising an electric control assembly (5), a hollow shaft (6), a second pipe (7) and a plurality of second spray heads (8), the top of the base being fixedly provided with a vertical plate, the hollow shaft (6) being rotatably arranged on the top of the vertical plate, the electric control assembly (5) being arranged on the outer wall of the vertical plate, the second pipe (7) being fixedly arranged on one end of the hollow shaft (6), and the plurality of second spray heads (8) being equidistantly arranged on the outer wall of the second pipe (7); the conveying device is arranged on the top of the base, the conveying device comprising a pushing assembly (9) and a plurality of conveying rollers (10), the pushing assembly (9) being arranged on the top of the base, and the plurality of conveying rollers (10) being arranged on the pushing assembly (9), the driving assembly (2), the electric control assembly (5) and the pushing assembly (9) being electrically connected with the controller.
2. A shuttle drive mechanism for a spray shuttle machine as defined in claim 1, wherein: the driving assembly (2) comprises a first motor (11), a driving wheel (12), a driven wheel (13), a belt (14) and a rotating shaft (15), the rotating shaft (15) being rotatably arranged on the top of the base, the driven wheel (13) being fixedly arranged on the rotating shaft (15), the first motor (11) being fixedly arranged on the top of the base, the driving wheel (12) being fixedly arranged on the output end thereof, the belt (14) being sleeved between the driving wheel (12) and the driven wheel (13), and the first motor (11) being electrically connected with the controller.
3. A shuttle drive mechanism for a spray shuttle machine as defined in claim 2, wherein: a limiting plate (16) is fixedly arranged on the outer wall of each vertical plate, and a bearing (17) is fixedly arranged on the outer wall of the limiting plate (16).
4. A shuttle drive mechanism for a spray shuttle machine as claimed in claim 3 wherein: each rotating assembly (3) comprises a first gear (18), a gear ring (19) and a supporting plate (20), the supporting plate (20) being fixedly arranged on the inner ring of the bearing (17), the gear ring (19) being fixedly arranged on the outer wall of the supporting plate (20), and the first gear (18) being fixedly arranged on one end of the rotating shaft (15), the first gear (18) being meshingly connected with the gear ring (19).
5. A shuttle drive mechanism for a spray shuttle machine as defined in claim 4, wherein: the electric control assembly (5) comprises a second motor (21), a second gear (22) and a third gear (23), the second motor (21) being fixedly arranged on the outer wall of the vertical plate, the second gear (22) being fixedly arranged on the output end thereof, the third gear (23) being fixedly arranged on the outer wall of the hollow shaft (6), the second gear (22) being meshingly connected with the third gear (23), the hollow shaft (6) being communicated with the second pipe (7), and the second motor (21) being electrically connected with the controller.
6. A shuttle drive mechanism for a spray shuttle machine as defined in claim 5, wherein: The pushing assembly (9) comprises a double-shaft air cylinder (24), a pushing plate (25) and a sliding plate (26), the top of the base is fixedly provided with a mounting plate, the double-shaft air cylinder (24) is inserted into the top of the mounting plate, the pushing plate (25) is fixedly arranged on the output end of the double-shaft air cylinder (24), the sliding plate (26) is fixedly arranged on the pushing plate (25), the top of the base is fixedly provided with two sliding rails, the sliding plate (26) is slidingly arranged on the top of the two sliding rails through two sliding blocks, and the double-shaft air cylinder (24) is electrically connected with the controller.
7. A shuttle drive mechanism for a spray shuttle machine as defined in claim 6, wherein: One end of the first pipeline (1) is fixedly provided with a first communicating pipe (27).
8. A shuttle drive mechanism for a spray shuttle machine as defined in claim 7, wherein: One end of the second pipeline (7) is rotatably provided with a second communicating pipe (28).
9. A shuttle drive mechanism for a spray shuttle machine as claimed in claim 8 wherein: The outer wall of each vertical plate is provided with two through holes (29).
10. A shuttle drive mechanism for a spray shuttle machine as defined in claim 9, wherein: Two reinforcing rods (30) are fixedly arranged between the two vertical plates.