Coating machine capable of quickly replacing rollers

By introducing structures such as mounting frames, roller magazines, and magazine tracks into the coating machine, the problems of laborious and easily damaged roller replacement have been solved, enabling rapid roller replacement and protection, and improving replacement efficiency and roller qualification rate.

CN223628883UActive Publication Date: 2025-12-05GUANGDONG CHENGLIANG INTELLIGENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422629149.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-12-05
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In existing coating machines, replacing rollers is laborious and prone to damage, resulting in long maintenance cycles and a low pass rate for replaced rollers.

Method used

The design incorporates a mounting frame, roller magazine, magazine track, and geared motor to enable rapid roller replacement and protection. The magazine track and limit block work together to ensure the alignment and fixation of the roller during replacement.

Benefits of technology

This enables rapid roller replacement, reduces the labor intensity of manual operation, avoids collision damage to rollers during disassembly and assembly, and improves replacement efficiency and roller qualification rate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223628883U_ABST
    Figure CN223628883U_ABST
Patent Text Reader

Abstract

The coating machine comprises an installation frame, a roller set magazine, a magazine track, a roller set and a gear motor, magazine openings are formed in the opposite positions of the two sides of the installation frame, and the roller set magazine enters from the magazine opening in the left side of the installation frame through the magazine track and then is detachably and fixedly connected with the magazine opening in the right side of the installation frame. The roller set is installed on the roller set magazine, the tail end of a rotating shaft of the roller set protrudes out of the installation frame and is provided with a rotating gear, a rotating shaft of the rotating gear is connected with a gear motor, and the gear motor is fixedly connected with the installation frame through a supporting frame. The roller set magazine is matched with the magazine track, on one hand, the roller set can be protected, on the other hand, quick alignment can be carried out through the magazine track when the roller set is replaced, and quick replacement can be achieved through the magazine track.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to paperboard covering technical field, especially a coating machine of quick change roller. BACKGROUND

[0002] Paperboard covering line produces thick paperboard through gluing multiple layers of thin paperboard and sticking them to each other, and uses a coating machine (gluing machine) device in the middle. The coating machine (gluing machine) has a pair of steel gluing rollers. The rollers need to be replaced or repaired regularly due to wear caused by long-term friction with paperboard. They need to be removed from the main machine. Since each single roller weighs several hundred kilograms and both ends are fitted with bearings that need to be removed from the main machine, it is laborious and troublesome to disassemble and hoist them manually on site, and they are prone to damage due to the precision of the roller surface. The replacement roller surface needs to be repaired for several days, and it is often found to be unqualified after reinstallation and trial. UTILITY MODEL CONTENTS

[0003] The technical problem to be solved by the utility model is to provide a coating machine with quick roller replacement, which is convenient to replace rollers and can effectively protect the rollers.

[0004] To solve the above technical problem, the utility model provides a coating machine with quick roller replacement, which comprises a mounting frame, a roller set magazine, a magazine rail, a roller set, and a speed reducer. The mounting frame is provided with a magazine opening on both sides. The roller set magazine enters the mounting frame from the left side of the mounting frame through the magazine rail and is detachably connected with the right side of the mounting frame. The roller set is installed on the roller set magazine. The rotating shaft of the roller set protrudes from the mounting frame and is provided with a rotating gear. The rotating shaft of the rotating gear is connected with the speed reducer. The speed reducer is fixedly connected with the mounting frame through a support frame.

[0005] Preferably, the mounting frame is provided with a magazine rail on the inner side. The top of the magazine rail is flush with the bottom surface of the magazine opening. The roller set magazine is composed of a magazine body and a support plate. The bottom of the magazine body is provided with a groove matched with the magazine rail. The outer sides of the two sides of the magazine body are fixedly provided with the support plate. The shape of the support plate is matched with the magazine opening. The roller set is installed above the magazine body through the support plate. The support plate is provided with a limiting block. The limiting block is connected with the side surface of the mounting frame through a bolt.

[0006] Preferably, the roller group is provided with a sub-roller device near the roller group, the sub-roller device comprises a sub-roller, a gas cylinder, a moving block, one end of the moving block is hinged to the inner side of the mounting frame and can rotate around the hinge position, the other end is connected to the end of the sub-roller, the mounting frame is provided with a notch corresponding to the position of the end of the moving block, the surface of the moving block is provided with a mounting column, the mounting column extends outward from the notch position and is fixedly connected with the telescopic shaft of the gas cylinder, and the gas cylinder is fixedly installed on the side of the mounting frame.

[0007] Preferably, the outer side of the mounting frame is provided with an auxiliary frame, one end of the auxiliary frame is detachably fixedly connected with the mounting frame, a lifting mechanism is arranged near the bottom of the other end of the auxiliary frame, and the inner side of the auxiliary frame is provided with a guide rail connected with the magazine rail.

[0008] Preferably, the surface of the mounting frame is provided with an auxiliary frame embedding position, and the end of the auxiliary frame is nested and installed in the auxiliary frame embedding position.

[0009] Preferably, the bottom of the lifting mechanism is provided with a liftable pulley.

[0010] Preferably, the bottom of the lifting mechanism is further provided with a liftable supporting leg.

[0011] By adopting the above technical scheme, due to the cooperation of the roller group magazine and the magazine rail, on the one hand, the roller group can be protected, and on the other hand, when the roller group is replaced, the roller group can be quickly aligned through the magazine rail, and the roller group can be quickly replaced through the magazine rail. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a perspective view of a coating machine with quickly replaceable roller wheels according to the present application;

[0013] Figure 2 It is a side view of a coating machine with quickly replaceable roller wheels according to the present application.

[0014] In the figure, 1 is a mounting frame, 11 is a magazine opening, 2 is a roller group magazine, 21 is a magazine body, 211 is a groove, 22 is a supporting plate, 221 is a limiting block, 3 is a magazine rail, 4 is a roller group, 41 is a rotating gear, 5 is a speed reducer motor, 6 is an auxiliary frame, 7 is a lifting mechanism, 71 is a pulley, 72 is a supporting leg, 8 is a sub-roller device, 81 is a sub-roller, 82 is a gas cylinder, and 83 is a moving block. DETAILED DESCRIPTION

[0015] The specific embodiments of the present application will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present application, but does not constitute a limitation on the present application. In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as they do not conflict with each other.

[0016] The application discloses a coating machine with replaceable roller, which comprises a mounting frame 1, a roller group 4 magazine 2, a magazine rail 3, a roller group 4, a speed reducer 5, and the mounting frame 1 is provided with a magazine opening 11 at opposite positions on both sides, the roller group 4 magazine 2 is composed of a magazine body 21 and a support plate 22, the magazine body 21 is a box-shaped structure with an upper opening, which is beneficial to isolate different roller group 4 magazines 2 when multiple roller group 4 magazines 2 are arranged, so as to avoid the influence of glue dripping during glue coating. The two ends of the magazine body 21 extend outward and are provided with the support plate 22, the roller group 4 is installed on the upper part of the magazine body 21 through the support plate 22, and the roller group 4 can rotate freely on the upper part of the magazine body 21. The shape of the support plate 22 matches the magazine opening 11, so that the support plate 22 can be directly embedded in the magazine opening 11 during installation, the roller group 4 can be quickly aligned during replacement through the magazine opening 11, and the magazine opening 11 can also support the support plate 22. The roller group 4 magazine 2 is provided with a limiting block 221 on the support plate 22 near the first magazine opening 11 after entering another magazine opening 11 through one magazine opening 11, and the limiting block 221 is fixedly connected with the mounting frame 1 through bolts, so as to avoid the movement of the roller group 4 magazine 2. The number or installation position of the limiting block 221 is not limited, as long as the surface of the limiting block 221 can abut against the installation surface after the roller group 4 magazine 2 is aligned, and the roller group 4 magazine 2 does not displace after being fixed. The end of the rotating shaft of the roller group 4 protrudes from the mounting frame 1 and is provided with a rotating gear 41, the rotating shaft of the rotating gear 41 is connected with the speed reducer 5, and the speed reducer 5 is fixedly connected with the mounting frame 1 through a support frame. The rotating shaft of the rotating gear 41 and the speed reducer 5 can be quickly connected, and the speed reducer 5 can drive the rotating shaft to rotate, for example, a shaft sleeve is fixed on the rotating shaft of the speed reducer 5, the upper and lower surfaces of the rotating shaft of the rotating gear 41 are both planar, and a cavity matched with the shaft sleeve is arranged in the shaft sleeve, so that the rotating shaft of the rotating gear 41 and the speed reducer 5 can be quickly connected. Of course, this is only an example, and the connection mode is not limited to this mode, and any connection mode that can quickly connect and ensure that the speed reducer 5 can drive the rotating gear 41 to rotate can be used.

[0017] In order to facilitate the installation of the roller magazine, the inside of the mounting frame 1 is provided with a magazine rail 3, the top of which is flush with the bottom surface of the magazine opening 11, and the bottom of the magazine body 21 is provided with a groove 211 matched with the magazine rail 3. Through the cooperation of the magazine rail 3 and the groove 211, the roller magazine can be quickly disassembled and installed.

[0018] Further improvement, the outside of the mounting frame 1 is provided with an auxiliary frame 6, one end of which is detachably fixedly connected with the mounting frame 1, and the bottom near the other end of the auxiliary frame 6 is provided with a lifting mechanism 7. The inside of the auxiliary frame 6 is provided with a guide rail connected with the magazine rail 3. When the mounting frame 1 is provided with multiple groups of roller magazines, the alignment and installation of the upper, middle and lower roller groups 4 can be realized through the lifting mechanism 7. In addition, in order to realize the alignment of the auxiliary frame 6 and the mounting frame 1, the auxiliary frame 6 can be provided with an embedding position on the side of the mounting frame 1. When the roller group 4 needs to be replaced, the end of the auxiliary frame 6 is directly embedded into the auxiliary frame 6 embedding position, so that the roller group 4 magazine 2 can be quickly pushed into the inside of the mounting frame 1 and quickly locked through the limiting block 221.

[0019] In order to facilitate the installation between different machines, a liftable pulley 71 is arranged at the bottom of the lifting mechanism 7, which can slide when moving between different positions. In order to ensure the stability of the auxiliary installation of the auxiliary frame 6, a liftable supporting leg 72 is arranged at the bottom of the lifting mechanism 7, which can be in contact with the ground after the end of the auxiliary frame 6 is embedded into the auxiliary frame 6 embedding position, thereby preventing the movement of the lifting mechanism 7.

[0020] The lifting mechanism 7, the liftable pulley 71 and the liftable supporting leg 72 are not limited in structure as long as they can realize the function of lifting, such as the simplest way of manual adjustment through a threaded column, or an electric way.

[0021] In addition, the general glue applying machine needs to cooperate with multiple secondary roller groups during operation, but the positions of many secondary roller groups are fixed, which is not conducive to adjustment. In the present application, the secondary roller device 8 is arranged near the roller group 4, and the secondary roller device 8 is arranged in an adjustable position, which includes a secondary roller 81, a cylinder 82 and a moving block 83. One end of the moving block 83 is hingedly connected to the inside of the mounting frame 1 and can rotate around the hinge position, and the other end is connected to the end of the secondary roller 81. A notch is arranged on the mounting frame 1 corresponding to the position of the end of the moving block 83. An installation column is arranged on the surface of the moving block 83, which extends outward from the notch position and is fixedly connected with the telescopic shaft of the cylinder 82. The cylinder 82 is fixedly installed on the side of the mounting frame 1. In this way, the position of the secondary roller 81 can be adjusted within the range of the notch.

[0022] The embodiments of the present application are described in detail in combination with the drawings, but the present application is not limited to the described embodiments. For those skilled in the art, various changes, modifications, replacements and variations of the embodiments can be made without departing from the principles and spirits of the present application, and still fall within the protection scope of the present application.

Claims

1. A coater with quick change rollers, characterized by: Including the mounting bracket, the roller group magazine, the magazine rail, the roller group, the speed reducer motor, opposite positions of both sides of the mounting bracket are provided with magazine openings, the roller group magazine enters the magazine rail from the left side of the mounting bracket magazine opening and is detachably fixedly connected with the right side of the mounting bracket magazine opening, the roller group is installed on the roller group magazine, the rotating shaft end of the roller group protrudes from the mounting bracket and is provided with a rotating gear, the rotating shaft of the rotating gear is connected with the speed reducer motor, and the speed reducer motor is fixedly connected with the mounting bracket through the support frame.

2. The roll coater with quick changeable roll according to claim 1, characterized in that: The inside of the mounting bracket is provided with a magazine rail, the top of the magazine rail is flush with the bottom surface of the magazine opening, the roller group magazine is composed of a magazine body and a support plate, the bottom of the magazine body is provided with a groove matched with the magazine rail, the outer sides of the two sides of the magazine body are fixedly provided with the support plate, the shape of the support plate is matched with the magazine opening, the roller group is installed above the magazine body through the support plate, and the support plate is provided with a limiting block, the limiting block is connected with the side surface of the mounting bracket through a bolt.

3. The roll coater with quick change roll according to claim 1, wherein: The roller group is provided with a vice roller device, the vice roller device comprises a vice roller, a cylinder and a moving block, one end of the moving block is hingedly connected with the inside of the mounting bracket and can rotate around the hinge position, the other end is connected with the end of the vice roller, the end position of the moving block is provided with a notch on the mounting bracket, the surface of the moving block is provided with a mounting column, the mounting column extends outward from the notch position and is fixedly connected with the telescopic shaft of the cylinder, and the cylinder is fixedly installed on the side surface of the mounting bracket.

4. The roll coater with quick change roll according to claim 1, wherein: The outside of the mounting bracket is provided with an auxiliary frame, one end of the auxiliary frame is detachably fixedly connected with the mounting bracket, the bottom of the other end of the auxiliary frame is provided with a lifting mechanism, and the inside of the auxiliary frame is provided with a guide rail connected with the magazine rail.

5. The roll coater with quick change roll according to claim 4, wherein: The surface of the mounting bracket is provided with an auxiliary frame embedding position, and the end of the auxiliary frame is nested and installed in the auxiliary frame embedding position.

6. The roll coater with quick change roll according to claim 4, wherein: The bottom of the lifting mechanism is provided with a liftable pulley.

7. The roll coater with quick change roll according to claim 4, wherein: The bottom of the lifting mechanism is also provided with a liftable supporting leg.