Softener circulating device for gluing system

By using the metering mechanism and rotating plate design of the softener circulation device, the softener can be introduced in stages, solving the problem of uneven softener distribution in the coating system and improving production efficiency and energy efficiency.

CN223628933UActive Publication Date: 2025-12-05SHANGHAI XUNRUI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423027412.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-05
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The way softeners are added in existing coating systems leads to uneven distribution, resulting in reduced production efficiency and increased energy consumption.

Method used

A softener circulation device was designed, which realizes the phased input of softener through the metering mechanism and the intermittent rotation of the rotating plate. Combined with the design of the stirring blade and cleaning frame, it ensures that the softener is evenly distributed in the raw materials.

Benefits of technology

This achieves uniform distribution of the softener in the raw materials, reduces mixing time and energy consumption, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of softener circulation, and discloses a softener circulating device for a gluing system, which comprises a bottom frame, a mixing box is fixedly mounted at the top of the bottom frame, a quantitative pipe is fixedly mounted at the top of the mixing box, a storage tank is fixedly mounted at the top of the quantitative pipe, and a water tank is fixedly mounted at the bottom of the storage tank. A rotating groove is formed in the inner wall of the quantifying pipe, a quantifying mechanism is fixedly installed on the inner wall of the rotating groove, the quantifying mechanism is composed of a cross frame, a fixed baffle and a rotating plate, and the rotating plate rotates intermittently, so that the softening agent is input in a staged mode; the phenomenon of uneven mixing possibly occurring when a large amount of softener is added at a time is avoided, so that the softener can more uniformly permeate into the raw materials, dead angles and unmixed areas in the stirring process are reduced, and the amount of the softener added every time is small due to staged adding, and the softener is more easily and uniformly distributed in the stirring process; therefore, the time required for achieving uniform mixing is shortened.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of softening agent circulation, and specifically relates to a softening agent circulation device for a gluing system. BACKGROUND

[0002] With the continuous development of industrial automation and intelligent manufacturing, the application range of the gluing system in the manufacturing industry is wider and wider, and the softening agent plays an important role in preventing the hardening of the glue, maintaining the viscosity and fluidity of the glue in the gluing system, and the softening agent circulation device is an important part of the gluing system.

[0003] In the production process of the existing glue, the use amount of the softening agent to be added is determined according to different formulations and product requirements, however, in actual operation, workers usually put the proportioned softening agent into the raw materials at one time for stirring and mixing, and this one-time feeding mode often leads to uneven distribution of the softening agent in the raw materials, that is, the concentration of the softening agent in some areas is too high, and that in some areas is too low, in order to improve this uneven condition, workers have to prolong the stirring time to ensure that the softening agent can be fully and uniformly dispersed in the raw materials.

[0004] Although prolonging the stirring time can solve the problem of uneven distribution of the softening agent to some extent, it also reduces the production efficiency and increases the energy consumption, therefore, how to optimize the adding mode of the softening agent and improve the uniformity of its distribution in the raw materials has become a problem to be solved in the current glue production process. UTILITY MODEL CONTENTS

[0005] In order to solve the problems in the background art, the utility model provides a softening agent circulation device for a gluing system, which solves the problem of how to optimize the adding mode of the softening agent and improve the uniformity of its distribution in the raw materials.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a softening agent circulation device for a gluing system, comprising a chassis, a mixing box is fixedly installed at the top of the chassis, a quantitative pipe is fixedly installed at the top of the mixing box, a storage tank is fixedly installed at the top of the quantitative pipe, a rotating groove is formed in the inner wall of the quantitative pipe, a quantitative mechanism is fixedly installed in the inner wall of the rotating groove, the quantitative mechanism is composed of a cross frame, a fixed baffle and a rotating plate, the rotating plate is located in the middle of the fixed baffle and is rotatably connected with the fixed baffle, the fixed baffle is located in the middle of the cross frame and is fixedly connected with the cross frame, and the outer wall of the cross frame is fixedly connected with the inner wall of the quantitative pipe.

[0007] Preferably, a fixed block is fixedly installed at the top of the mixing box, a rotating rod two is rotatably installed in the inner wall of the fixed block, a gear two and a disc are fixedly sleeved on the outer wall of the rotating rod two.

[0008] Preferably, a plurality of tooth grooves are formed in the outer wall of the rotating plate, and two fan-shaped grooves are formed in the top of the rotating plate.

[0009] Preferably, a triangular protrusion is fixedly installed on the outer wall of the disc, and the triangular protrusion is engaged with the tooth groove.

[0010] Preferably, a click installation box is fixedly installed at the bottom of the base, a motor is fixedly installed on the inner wall of the bottom of the click installation box, a rotating rod one is fixedly installed on the output of the motor, and the rotating rod one extends out of the mixing box and is rotationally connected with the mixing box.

[0011] Preferably, two cleaning frames and three groups of stirring blades are fixedly sleeved on the outer wall of the rotating rod one, and the outer walls of the two cleaning frames are in close contact with the inner wall of the mixing box.

[0012] Preferably, a gear one is fixedly sleeved on the outer wall of the rotating rod one extending out of one end of the mixing box, and the gear one is engaged with a gear two.

[0013] Compared with the prior art, the present application has the following advantages:

[0014] The rotating plate is intermittently rotated, so that the softening agent is also added in stages, the phenomenon of uneven mixing caused by one-time large addition of the softening agent is avoided, the softening agent can be more uniformly penetrated into the raw materials, the dead angle and the unmixed area in the stirring process are reduced, and the amount of the softening agent added each time is smaller due to the stage-by-stage addition, so that the softening agent is more evenly distributed in the stirring process, thereby reducing the time required to reach uniform mixing. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a structural schematic diagram of the present application;

[0016] Fig. 2 It is a front cross-sectional structural schematic diagram of the present application;

[0017] Fig. 3 It is a local back cross-sectional structural schematic diagram of the present application;

[0018] Fig. 4 It is a mixing box internal structural schematic diagram of the present application;

[0019] Fig. 5 It is a local explosion structural schematic diagram of the present application;

[0020] Fig. 6 It is a quantitative mechanism explosion structural schematic diagram of the present application;

[0021] Fig. 7 It is a cross frame, fixed baffle and rotating plate structural schematic diagram of the present application.

[0022] In the diagram: 1. Base frame; 101. Click mounting box; 2. Mixing box; 3. Motor; 4. Rotating rod one; 401. Cleaning frame; 402. Stirring blade; 403. Gear one; 5. Fixing block; 501. Rotating rod two; 502. Gear two; 6. Disc; 601. Triangular protrusion; 7. Storage tank; 8. Metering tube; 801. Rotating groove; 9. Metering mechanism; 901. Cross frame; 902. Fixing baffle; 903. Rotating plate; 9031. Gear groove; 9032. Sector groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figs. 1 to 7 As shown, this utility model provides a softener circulation device for an adhesive coating system, including a base frame 1, a mixing box 2 fixedly installed on the top of the base frame 1, a metering tube 8 fixedly installed on the top of the mixing box 2, a storage tank 7 fixedly installed on the top of the metering tube 8, a rotating groove 801 opened on the inner wall of the metering tube 8, a metering mechanism 9 fixedly installed on the inner wall of the rotating groove 801, the metering mechanism 9 is composed of a cross frame 901, a fixed baffle 902 and a rotating plate 903, the rotating plate 903 is located in the middle of the fixed baffle 902 and is rotatably connected to the fixed baffle 902, the fixed baffle 902 is located in the middle of the cross frame 901 and is fixedly connected to the cross frame 901, and the outer wall of the cross frame 901 is fixedly connected to the inner wall of the metering tube 8.

[0025] By positioning the rotating plate 903 in the middle of the fixed baffle 902 and rotatably connecting it to the fixed baffle 902, the rotating plate 903 can rotate stably under the constraint of the fixed baffle 902, thereby controlling the amount of softener added.

[0026] like Figs. 5 to 7 As shown, a fixing block 5 is fixedly installed on the top of the mixing box 2. A rotating rod 501 is rotatably installed on the inner wall of the fixing block 5. A gear 502 and a disc 6 are fixedly sleeved on the outer wall of the rotating rod 501. Several toothed grooves 9031 are opened on the outer wall of the rotating plate 903. Two fan-shaped grooves 9032 are opened on the top of the rotating plate 903. A triangular protrusion 601 is fixedly installed on the outer wall of the disc 6. The triangular protrusion 601 meshes with the toothed grooves 9031.

[0027] The triangular protrusions 601 on the outer wall of the disc 6 are engaged with the tooth grooves 9031 on the outer wall of the rotating plate 903, so that the continuous circumferential movement of the disc 6 is converted into the intermittent circumferential movement of the rotating plate 903, thereby providing accurate control for the intermittent feeding of the softening agent; the two fan-shaped grooves 9032 on the top of the rotating plate 903 are engaged with the fixed baffle 902, so that the intermittent feeding of the softening agent is realized; when the fan-shaped grooves 9032 are aligned with the fixed baffle 902, the softening agent is blocked in the metering pipe 8 and cannot flow into the mixing box 2; when the fan-shaped grooves 9032 are rotated to be misaligned with the fixed baffle 902, the channel of the softening agent is opened, allowing it to flow into the mixing box 2 and mix with the raw materials.

[0028] As shown in Figs. 1 to 4 The bottom of the chassis 1 is fixedly provided with a click installation box 101, the bottom inner wall of the click installation box 101 is fixedly provided with a motor 3, the output of the motor 3 is fixedly provided with a rotating rod one 4, the top of the rotating rod one 4 extends out of the mixing box 2 and is rotatably connected with the mixing box 2, the outer wall of the rotating rod one 4 is fixedly provided with two cleaning frames 401 and three groups of stirring blades 402, the outer walls of the two cleaning frames 401 are in close contact with the inner wall of the mixing box 2, the outer wall of the end of the rotating rod one 4 extending out of the mixing box 2 is fixedly provided with a gear one 403, and the gear one 403 is engaged with a gear two 502.

[0029] The cleaning frames 401 and the three groups of stirring blades 402 are arranged, so that the raw materials can be fully stirred in the mixing box 2, and the inner wall of the mixing box 2 can be cleaned during the stirring process to scrape off residual gum and prevent the accumulation and blockage of the gum; the outer wall of the end of the rotating rod one 4 extending out of the mixing box 2 is fixedly provided with the gear one 403, the gear one 403 is engaged with the gear two 502, so that the rotating rod one 4 and the rotating rod two 501 are synchronously rotated, and the intermittent feeding of the softening agent is realized through the engagement of the triangular protrusions 601 on the outer wall of the disc 6 with the tooth grooves 9031.

[0030] The working principle and use process of the utility model are as follows:

[0031] The raw materials are put into the mixing box 2 through the feeding pipe, the proportioned softening agent is put into the quantitative pipe 8, the motor 3 is started, the output shaft of the motor 3 starts to rotate, the output shaft of the motor 3 drives the rotating rod one 4 to rotate, the rotating rod one 4 drives the cleaning frame 401 and the stirring blade 402 to rotate, the stirring blade 402 performs the stirring operation, and the raw materials in the mixing box 2 are uniformly mixed, the cleaning frame 401 cleans the inner wall of the mixing box 2 during the stirring process, and the residual gum is scraped off, the gear one 403 on the rotating rod one 4 is engaged with the gear two 502, the gear two 502 drives the rotating rod two 501 and the disc 6 to rotate, the triangular protrusions 601 on the outer wall of the disc 6 are engaged with the gear grooves 9031, the uninterrupted circumferential motion of the disc 6 is converted into the intermittent circumferential motion of the quantitative mechanism 9, the top of the rotating plate 903 is provided with two sector grooves 9032, when the two sector grooves 9032 are aligned with the fixed baffle 902, the softening agent in the quantitative pipe 8 cannot flow into the mixing box 2, when the rotating plate 903 is rotated to be misaligned with the fixed baffle 902, the downward channel of the softening agent is opened, and the softening agent flows into the mixing box 2, since the rotating plate 903 rotates intermittently, the softening agent is also inputted in stages, and the uneven condition of one-time inputting is effectively prevented, the softening agent is inputted in stages and is stirred and mixed with the raw materials in the mixing box 2, since the softening agent is inputted in stages, the mixing time is shortened, and the mixing effect is better.

[0032] It should be noted that the relative terms such as first and second and the like are used herein solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A softener circulating device for a gluing system comprising a chassis (1), characterized in that: The top of the chassis (1) is fixedly installed with a mixing box (2), the top of the mixing box (2) is fixedly installed with a quantitative pipe (8), the top of the quantitative pipe (8) is fixedly installed with a storage tank (7), the inner wall of the quantitative pipe (8) is provided with a rotating groove (801), the inner wall of the rotating groove (801) is fixedly installed with a quantitative mechanism (9), the quantitative mechanism (9) is composed of a cross frame (901), a fixed baffle (902) and a rotating plate (903), the rotating plate (903) is located in the middle of the fixed baffle (902) and is rotatably connected with the fixed baffle (902), the fixed baffle (902) is located in the middle of the cross frame (901) and is fixedly connected with the cross frame (901), and the outer wall of the cross frame (901) is fixedly connected with the inner wall of the quantitative pipe (8).

2. The softener circulating device for a gluing system according to claim 1, characterized by: The top of the mixing box (2) is fixedly installed with a fixed block (5), the inner wall of the fixed block (5) is rotatably installed with a rotating rod two (501), and the outer wall of the rotating rod two (501) is fixedly sleeved with a gear two (502) and a disc (6).

3. The softener circulating device for a gluing system according to claim 1, characterized by: The outer wall of the rotating plate (903) is provided with a plurality of tooth grooves (9031), and the top of the rotating plate (903) is provided with two fan-shaped grooves (9032).

4. The softener circulating device for a gluing system according to claim 2, characterized by: The outer wall of the disc (6) is fixedly installed with a triangular protruding block (601), and the triangular protruding block (601) is engaged with the tooth groove (9031).

5. The softener circulating device for a gluing system according to claim 1, characterized by: The bottom of the chassis (1) is fixedly installed with a click installation box (101), the bottom inner wall of the click installation box (101) is fixedly installed with a motor (3), the output of the motor (3) is fixedly installed with a rotating rod one (4), and the top of the rotating rod one (4) extends out of the mixing box (2) and is rotatably connected with the mixing box (2).

6. The softener circulating device for a gluing system according to claim 5, characterized by: The outer wall of the rotating rod one (4) is fixedly sleeved with two cleaning frames (401) and three groups of stirring blades (402), and the outer walls of the two cleaning frames (401) are in close contact with the inner wall of the mixing box (2).

7. The softener circulating device for a gluing system according to claim 5, wherein: The outer wall of the rotating rod one (4) extending out of one end of the mixing box (2) is fixedly sleeved with a gear one (403), and the gear one (403) is engaged with the gear two (502).