Automatic detection equipment connected with production line

Abstract

The utility model discloses automatic detection equipment connected with a production line, which belongs to the technical field of automatic detection and comprises a detection cabinet, a first product conveying line and a second product conveying line are arranged in an inner cavity of the detection cabinet, abutting pieces distributed on the two sides of the product conveying lines are arranged in the inner cavity of the detection cabinet, and each abutting piece comprises an abutting air cylinder. According to the equipment, the product conveying lines are directly connected into the middle of the equipment, an equipment tool table is replaced, an assembling worker manually assembles products on an assembling table in a workshop, the product conveying lines can be directly connected into the middle of the equipment, the product conveying lines can be directly connected into the middle of the equipment, the equipment tool table is replaced, and the assembling efficiency is greatly improved. Products enter the comprehensive detection equipment through the first product conveying line, and through sensor monitoring and algorithm, the products can automatically wait and start, and all a series of detection is completed. And the problem of continuous carrying by workers on the line is avoided, line body and equipment integration is achieved, and efficiency and safety are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic detection technical field especially relates to a kind of automatic detection equipment connected with production line. BACKGROUND

[0002] A kind of automatic detection equipment connected with production line is vision detection system. Vision detection system utilizes image acquisition equipment and image processing algorithm to carry out product quality detection. It can be integrated into production line, for real-time detection product appearance, size, color, defect etc. Vision detection system can automatically capture product image, by extracting key features, matching pattern and analyzing image to determine whether product is qualified. It can detect product assembly error, defect, foreign matter, wrong mark etc. problem, improve the quality control efficiency and accuracy in product manufacturing process. In addition to vision detection system, there are other automatic detection equipment connected with production line, such as sensor detection equipment, robot detection equipment etc. These devices are perceived, data are collected on production line, and data analysis and judgment are carried out, realize the automatic product detection and quality control.

[0003] When detecting product, CNSL product needs to be manually carried from conveying line to equipment. First, CNSL product is getting bigger and bigger, and the heavier one is 20KG~30KG, so the operator needs to carry these products with more strength. In a day of long heavy lifting, physical strength may not be able to withstand, which may affect safety. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of automatic detection equipment connected with production line to solve the problems raised in the above background.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An automatic detection equipment connected with production line, comprising: detection cabinet, product conveying line one and product conveying line two are arranged in the inner chamber of the detection cabinet, abutting member is arranged on both sides of product conveying line two in the inner chamber of the detection cabinet, the abutting member includes abutting cylinder, abutting plate is fixed to the ground extension end of the abutting cylinder, blocking member is arranged between product conveying line one and product conveying line two and output longitudinally, the blocking member includes blocking cylinder, and blocking plate is fixed to the output end of the blocking cylinder.

[0007] Preferably, the lower portion of the abutting cylinder is provided with a longitudinal cylinder mounted on product conveying line one, and the output end of the longitudinal cylinder is connected with the abutting cylinder.

[0008] Preferably, a left side of the product conveying line is provided with a manual assembly table, the manual assembly table comprises an assembly cabinet, a motor is arranged in the assembly cabinet, a rotating shaft is connected to an output end of the motor, an assembly plate is connected to a top end of the rotating shaft, and a supporting plate is arranged on the assembly cabinet and rotatably provided with a roller in contact with the assembly plate.

[0009] Preferably, a conveying roller set is arranged between the manual assembly table and the product conveying line, the conveying roller set comprises a plurality of roller bodies one distributed between the manual assembly table and the product conveying line, and the plurality of roller bodies one are mounted on a supporting frame.

[0010] Preferably, limit plates are arranged on both sides of the roller body one.

[0011] Preferably, the conveying roller set further comprises roller bodies two arranged on a lower side of the assembly plate and capable of being lifted, the roller bodies two are distributed at intervals, and the assembly plate is provided with a through slot for exposing the roller bodies two.

[0012] Preferably, the roller bodies two are mounted on the supporting frame, the roller bodies one and the roller bodies two are of the same height, a lifting cylinder is connected to the supporting frame, and the lifting cylinder is mounted on the assembly cabinet.

[0013] Preferably, a friction roller one is rotatably connected to the supporting frame, a friction roller two is connected to a rotating shaft at an end portion of the product conveying line, a corresponding connecting roller is arranged below the roller body two, adjacent two roller bodies one and adjacent two connecting rollers are driven by a belt one, adjacent roller bodies one and roller bodies two are driven by a belt two, and the connecting roller and the roller body two are driven by a belt three.

[0014] Preferably, the through slot comprises a rectangular entering portion and an arc-shaped portion arranged on a top side of the rectangular entering portion, and the arc-shaped portion is provided with an opening for exposing an upper end of the roller body two.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The equipment directly connects the product conveying line into the middle of the equipment, replaces the equipment tooling table, and avoids the problem that workers on a line always carry products.

[0017] The conveying roller set is arranged between the manual assembly table and the product conveying line, after manual assembly, the roller body one and the roller body two are lifted, the product is lifted first, and then the product is moved from the assembly plate to the product conveying line one, the moving process makes the product not form a gap effect, effectively reduces the stress and impact of the product, reduces the risk of product wear and damage, and the stable movement of the product also makes the connection process safer. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0020] Figure 2 It is a schematic diagram of the internal structure of the detection cabinet of the present application.

[0021] Figure 3 It is a schematic diagram of the passage door and the telescopic cylinder of the present application.

[0022] Figure 4 It is a schematic diagram of the product conveying line one and the product conveying line two of the present application.

[0023] Figure 5 It is a schematic diagram of the Figure 4 It is an enlarged schematic diagram of position A in the present application.

[0024] Figure 6 It is a schematic diagram of the manual assembly table of the present application.

[0025] Figure 7 It is a schematic diagram of the assembly plate of the present application.

[0026] Figure 8 It is a schematic diagram of the conveying roller set of the present application.

[0027] Figure 9 It is a schematic diagram of the Figure 8 It is an enlarged schematic diagram of position B in the present application.

[0028] Figure 10 It is a schematic diagram of the Figure 8 It is an enlarged schematic diagram of position C in the present application.

[0029] Figure 11 It is a schematic diagram of the through slot of the present application.

[0030] Figure number explanation: 1, detection cabinet; 11, passage door; 12, telescopic cylinder; 13, visual detection system; 14, industrial robot; 15, time test monitoring sensor; 16, universal force sensor; 17, printer; 18, man-machine interface; 181, display screen; 19, light-shielding roller shutter door; 2, product conveying line one; 3, product conveying line two; 31, blocking plate; 4, abutting piece; 41, abutting cylinder; 42, abutting plate; 43, longitudinal cylinder; 5, blocking piece; 51, blocking cylinder; 52, blocking plate; 53, proximity sensor; 6, manual assembly table; 61, assembly cabinet; 62, motor; 63, rotating shaft; 64, assembly plate; 65, support plate; 66, roller; 7, conveying roller group; 71, roller body one; 72, support frame; 721, connecting roller; 722, belt one; 723, belt two; 724, belt three; 73, limiting plate; 74, roller body two; 75, through slot; 751, rectangular entering part; 752, arc-shaped part; 753, opening; 76, lifting cylinder; 77, friction roller one; 78, friction roller two. DETAILED DESCRIPTION

[0031] The utility model will be described in further detail below in combination with the drawings.

[0032] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments in the following description are only as examples, and other obvious modifications can be thought of by those skilled in the art. The basic principles of the utility model defined in the following description can be used in other embodiments, modification schemes, improvement schemes, equivalent schemes and other technical schemes without departing from the spirit and scope of the utility model.

[0033] Those skilled in the art should understand that, in the disclosure of the utility model, the orientation or position indicated by the terms "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of the simplified description of the utility model, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore the above-mentioned terms cannot be understood as a limitation on the utility model.

[0034] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.

[0035] Please refer to Figure 1 - Figure 11The utility model provides an automatic detection equipment of line connection, including: detection cabinet 1, detection cabinet 1 line is provided with passageway, the cavity of detection cabinet 1 is provided with product conveying line one 2 and product conveying line two 3, and product conveying line one 2 and product conveying line two 3 extend into detection cabinet 1 through passageway, and product conveying line two 3 has the blocking plate 31, and the passageway of detection cabinet 1 is provided with passageway door 11, and detection cabinet 1 is provided with the telescopic cylinder 12 of passageway door 11 lifting, and the cavity of detection cabinet 1 is provided with the abutment piece 4 distributed in the both sides of product conveying line, and the abutment piece 4 includes abutment cylinder 41, and the abutment plate 42 is fixed in the ground extension end of abutment cylinder 41, and product conveying line one 2 and product conveying line two 3 are provided with the blocking piece 5 of longitudinal output, and the blocking piece 5 includes blocking cylinder 51, and the blocking plate 52 is fixed in the output end of blocking cylinder 51, and the side of product conveying line one 2 is provided with proximity sensor 53, and product conveying line one 2 transports product, when product approaches product conveying line one 2 end, blocking cylinder 51 starts, makes the blocking plate 52 rise, and product is blocked, then two abutment cylinders 41 make two abutment plates 42 close to each other and abut on product, and then fix product, and product conveying line one 2 stops working. The longitudinal cylinder 43 of installing on product conveying line one 2 is arranged below abutment cylinder 41, and the output end of longitudinal cylinder 43 is connected with abutment cylinder 41, and the height of abutment cylinder 41 can be adjusted through longitudinal cylinder 43, and then the position of abutment plate 42 is adjusted. Detection cabinet 1 is provided with visual detection system 13.

[0036] After fixing, the photograph transmission detection of visual detection system 13 is carried out, and the visual detection system 13 is generally combined by camera, lens and light source, and the visual detection system 13 is prior art, and will not be described in detail. Industrial robot 14 is arranged in the middle of visual detection system 13, which is used to assist visual detection system 13 to carry out detection operation, and time test monitoring sensor 15 is arranged on the left side of industrial robot 14, which is used to calculate the opening time and stroke of product. Universal force sensor 16 is arranged below industrial robot 14. Printer 17 is arranged on the side wall of the outer surface of detection cabinet 1, and human-computer interaction interface 18 is arranged above printer 17. Display screen 181 is arranged on one side of human-computer interaction interface 18 through the shell of detection cabinet 1, and light-shielding roller shutter door 19 is arranged on the front end of the outer surface of detection cabinet 1.

[0037] When detecting, product assembly is carried out at the manual assembly table 6, and after assembly, the product is registered by scanning the code, automatic scanning or manual scanning, data transmission to the host computer for product registration, and moving to the product conveying line 1. The product conveying line 1 forwards the product, and the product conveying line 1 is provided with a position guiding mechanism, and the product is automatically aligned to the correct position. When the product enters the detection position, each cylinder starts to operate to position the product and give a signal to the equipment that the product is in place. The equipment receives the product in place signal, and at the same time, a program in place signal is scanned, that is, the detection program is automatically started. At night or when the light changes, the light curtain door 19 needs to be closed first, the two side passage doors 11 are lowered and closed, and the industrial LED light source in the equipment is turned on to ensure that the multiple cameras of the visual detection system 13 are at the same light level. The display screen 181 displays the test, and the three-color lamp is green. According to the algorithm of the system, the shortest beat is calculated, and the visual detection, force detection and time detection are carried out synchronously. The visual detection is panoramic and can judge the misassembly, missing, scratches, color and size of the parts on the product to be detected. The industrial robot 14 cooperates with the universal force sensor 16 to open and close the handrails, drawers and cup holders for mechanical testing. At the same time, the time test monitoring sensor 15 calculates the opening time and stroke of the product. The host computer cooperates with the PLC to calculate, upload and save the test value, compare the test value with the specified value, and draw a conclusion. After testing, the three-color lamp turns yellow, and the display screen 181 displays the test result. If the test result shows OK, the printer 17 will automatically print the test content and result, and the data will be saved on the hard disk and connected with the customer's internal network. Then the abutting plate 42 and the blocking plate 52 return to the reset position, the product conveying line 1 and the product conveying line 2 are started to move the product to the product conveying line 2, and finally the product is blocked by the blocking plate 31. If the test result shows NG, the three-color lamp displays red, and the display screen 181 displays the defective content. According to manual judgment, whether retesting is needed, retesting means repeating the test action, and if it is unqualified, the product is manually removed from the detection cabinet 1.

[0038] The manual assembly table 6 is arranged on the left side of the product conveying line 1. After the product is assembled on the assembly line, the last small parts are assembled manually at the manual assembly table 6. The manual assembly table 6 comprises an assembly cabinet 61, and a motor 62 is arranged in the assembly cabinet 61. Two pedals for driving the motor 62 to rotate forward and reverse are arranged on the lower side of the assembly cabinet 61. A rotating shaft 63 is connected to the output end of the motor 62, and the rotating shaft 63 extends out of the assembly cabinet 61. An assembly plate 64 is connected to the top end of the rotating shaft 63, and the assembly plate 64 is used for placing the product. A supporting plate 65 is arranged on the assembly cabinet 61, and a roller 66 in contact with the assembly plate 64 is rotatably arranged on the supporting plate 65. The roller 66 supports the assembly plate 64.

[0039] The manual assembly table 6 and the product conveying line 1 are provided with a conveying roller set 7, the conveying roller set 7 comprises a plurality of roller bodies 71 distributed between the manual assembly table 6 and the product conveying line 1, the plurality of roller bodies 71 are installed on a support frame 72, the assembly cabinet 61 and the support frame 72 are in sliding connection, the roller bodies 71 are arranged in close proximity, so that the product can be stably conveyed to the product conveying line 1, and limit plates 73 are arranged on both sides of the roller bodies 71, the limit plates 73 prevent the product from falling during the connection process.

[0040] The conveying roller set 7 further comprises roller bodies 74 arranged on the lower side of the assembly plate 64 and capable of lifting, the roller bodies 74 are spaced apart, the assembly plate 64 is provided with a through slot 75 for exposing the roller bodies 74, the roller bodies 74 are lower than the assembly plate 64 and do not affect the rotation of the assembly plate 64, the roller bodies 74 enter the through slot 75 after lifting, so that the product moves, the through slot 75 comprises a rectangular entering part 751 and an arc-shaped part 752 arranged on the top side of the rectangular entering part 751, and the arc-shaped part 752 is provided with an opening 753 exposed by the upper end of the roller body 74, which design makes the opening 753 smaller and does not affect the support of the assembly plate 64 on the product.

[0041] The roller bodies 74 are installed on the support frame 72, the roller bodies 71 and the roller bodies 74 are the same height, the roller bodies 71 and the roller bodies 74 are raised to the same height as the product conveying line 1, which is convenient for the stable connection of the product, the support frame 72 is connected with a lifting cylinder 76, the lifting cylinder 76 is installed on the assembly cabinet 61, and the lifting cylinder 76 lifts the support frame 72.

[0042] The support frame 72 is rotatably connected with a friction roller 77, the end of the product conveying line 1 is connected with a friction roller 78, the friction roller 78 is located directly above the friction roller 77, the surfaces of the friction roller 77 and the friction roller 78 are rough, a corresponding connecting roller 721 is arranged below the roller body 74, adjacent two roller bodies 71 and adjacent two connecting rollers 721 are driven by a belt 722, the friction roller 77 and the roller body 71 are also driven by the belt 722, adjacent roller bodies 71 and roller bodies 74 are driven by a belt 723, and the connecting roller 721 and the roller body 74 are driven by a belt 724, recessed grooves for connecting the belts are formed on the friction roller 77, the roller body 71, the roller body 74 and the connecting roller 721.

[0043] When working, the lifting cylinder 76 makes the support frame 72 rise, the roller body two 74 enters the through slot 75, the product is lifted, at the same time, the friction roller one 77 is in contact with the friction roller two 78, the product conveying line one 2 makes the friction roller one 77 rotate, the friction roller two 78 makes the friction roller one 77 rotate through friction, the friction roller one 77 makes the roller body one 71 rotate through the belt one 722, the roller body one 71 makes the connecting roller 721 rotate through the belt two 723, the roller body two 74 makes the roller body two 74 rotate through the belt three 724, the roller body two 74 rotates to make the product move, the product moves to the roller body one 71 and then to the product conveying line one 2, after conveying is completed, the roller body one and the roller body two are lowered through the support frame 72 by the lifting cylinder 76.

[0044] It should be understood by those skilled in the art that the above description and the embodiments of the utility model shown in the drawings are only as examples and do not limit the utility model. The purpose of the utility model has been completely and effectively realized. The function and structural principle of the utility model have been demonstrated and explained in the embodiments, and the embodiments of the utility model can have any deformation or modification without departing from the principle.

Claims

1. An automated inspection apparatus interfacing with a production line, characterized by, Include: The detection cabinet (1) is provided with product conveying line one (2) and product conveying line two (3) in the cavity, the detection cabinet (1) is provided with abutting piece (4) distributed in the cavity of product conveying line two sides, the abutting piece (4) includes abutting cylinder (41), the abutting cylinder (41) ground end is fixed with abutting plate (42), product conveying line one (2) and product conveying line two (3) are provided with longitudinal output blocking piece (5), the blocking piece (5) includes blocking cylinder (51), the output end of blocking cylinder (51) is fixed with blocking plate (52).

2. An automated inspection apparatus interfacing with a production line according to claim 1, wherein: The lower side of the abutting cylinder (41) is provided with a longitudinal cylinder (43) installed on the product conveying line one (2), and the output end of the longitudinal cylinder (43) is connected with the abutting cylinder (41).

3. The automated inspection apparatus of claim 1, wherein: The left side of the product conveying line one (2) is provided with a manual assembly table (6), the manual assembly table (6) includes an assembly cabinet (61), the assembly cabinet (61) is provided with a motor (62), the output end of the motor (62) is connected with a rotating shaft (63), the top end of the rotating shaft (63) is connected with an assembly plate (64), the assembly cabinet (61) is provided with a support plate (65), and the support plate (65) is rotatably provided with a roller (66) in contact with the assembly plate (64).

4. An automated inspection apparatus interfacing with a production line according to claim 3, wherein: The manual assembly table (6) and the product conveying line one (2) are provided with a conveying roller group (7), the conveying roller group (7) includes a plurality of roller bodies one (71) distributed between the manual assembly table (6) and the product conveying line one (2), and the plurality of roller bodies one (71) are installed on a support frame (72).

5. An automated inspection apparatus interfacing with a production line according to claim 4, wherein: The two sides of the roller body one (71) are provided with limit plates (73).

6. An automated inspection apparatus interfacing with a production line according to claim 4, wherein: The conveying roller group (7) further includes a roller body two (74) arranged on the lower side of the assembly plate (64) and capable of lifting, the roller body two (74) is spaced apart, and the assembly plate (64) is provided with a through slot (75) for exposing the roller body two (74).

7. An automated inspection apparatus interfacing with a production line according to claim 6, wherein: The roller body two (74) is installed on the support frame (72), the roller body one (71) and the roller body two (74) are the same height, the support frame (72) is connected with a lifting cylinder (76), and the lifting cylinder (76) is installed on the assembly cabinet (61).

8. An automated inspection apparatus interfacing with a production line according to claim 7, wherein: The support frame (72) is rotatably connected with a friction roller one (77), a friction roller two (78) is connected to the rotating shaft at the end of the product conveying line one (2), a corresponding connecting roller (721) is arranged below the roller body two (74), adjacent two roller bodies one (71) and adjacent two connecting rollers (721) are driven by a belt one (722), adjacent roller bodies one (71) and roller bodies two (74) are driven by a belt two (723), and the connecting roller (721) and the roller body two (74) are driven by a belt three (724).

9. The automated inspection apparatus of claim 6, wherein: The through slot (75) includes a rectangular entering part (751) and an arc-shaped part (752) arranged on the top side of the rectangular entering part (751), and the arc-shaped part (752) is provided with an opening (753) exposed by the upper end of the roller body two (74).

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