Multi-station automatic sorting and counting device for capacitor base plate

By using a motor-driven rotating rod and a gear and rack mechanism, combined with the automated control of weighing sensors and photoelectric sensors, the problem of manual unloading in the multi-station automatic sorting and counting device for capacitor plates has been solved. This has enabled automated collection and classification of capacitor plates, improving production efficiency and accuracy.

CN223629064UActive Publication Date: 2025-12-05NANTONG XINLIAN ELECTRONICS PRODS
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Patent Information

Application Number
CN202422841141.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-12-05
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing multi-station automatic sorting and counting device for capacitor base plates requires manual unloading after the product collection mechanism is full, which is cumbersome and affects production efficiency and automation level.

Method used

Design a multi-station automatic sorting and counting device for capacitor plates. The device uses a motor-driven rotating rod and a gear and rack mechanism to achieve automatic feeding. It combines a weighing sensor and a photoelectric sensor for automated control to achieve automatic collection and sorting of capacitor plates.

Benefits of technology

It enables automatic feeding of capacitor base plates, reduces manual intervention, improves production efficiency and automation level, and enhances the accuracy and automation of sorting and counting.

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Abstract

The utility model discloses a multi-station automatic sorting and counting device for capacitor base plates, and relates to the technical field of sorting and counting devices. Comprising a workbench, a mounting frame is fixed to the top end of the workbench, a first conveying belt is mounted in the mounting frame, a bearing frame is fixed to one end of the workbench, a first rotating rod and a second rotating rod are rotationally connected between the inner walls of the two ends of the bearing frame, a second conveying belt is arranged on the outer walls of the first rotating rod and the second rotating rod, and a collecting box is fixed to the top end of the second conveying belt; a connecting piece is fixed to one end of the bearing frame, the first rotating rod penetrates through the bearing frame and is rotationally connected with the connecting piece, and a motor is fixed to one end of the connecting piece. The motor is started to drive the first rotating rod to rotate, the first rotating rod rotates to drive the first rotating wheel to rotate, the first rotating wheel rotates to drive the belt to move, the belt drives the second rotating wheel to rotate, the second rotating wheel rotates to enable the mounting rod to rotate, the mounting rod rotates to drive the gear to rotate, and the gear drives the rack to move downwards.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sorting counting device technical field, concretely is a kind of capacitor base plate multi-station automatic sorting counting device. BACKGROUND

[0002] A kind of capacitor base plate multi-station automatic sorting counting device is a kind of automation equipment for capacitor base plate production or assembly process, its main function is to carry out the sorting, counting and classification of capacitor base plate by multiple stations simultaneously. The device is usually designed to improve production efficiency, accuracy and automation level, the following shortcomings are had in use to one kind of multi-station product automatic counting device (announcement number: CN218401295U) in prior art:

[0003] It falls into product aggregate mechanism and is collected in the use process by the product after automatic sorting counting, but when product aggregate mechanism is collected full, manual unloading is needed, it is more troublesome, and therefore the present patent proposes a kind of capacitor base plate multi-station automatic sorting counting device to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of capacitor base plate multi-station automatic sorting counting device to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of capacitor base plate multi-station automatic sorting counting device, including workbench, the top of workbench is fixed with mounting bracket, first conveying belt is installed in mounting bracket, one end of workbench is fixed with bearing frame, first rotary lever and second rotary lever are rotatably connected between the inner wall of both ends of bearing frame, the outer wall of first rotary lever and second rotary lever is provided with second conveying belt, the top of second conveying belt is fixed with collection box, one end of bearing frame is fixed with connecting piece, first rotary lever is rotatably connected after penetrating bearing frame with connecting piece, the output end of motor is fixed with first rotary lever after penetrating connecting piece, the outer wall of first rotary lever is fixed with first rotary wheel, the inner wall of one side of connecting piece is rotatably connected with mounting rod, the outer wall of mounting rod is fixed with second rotary wheel, belt is provided between first rotary wheel and second rotary wheel.

[0006] Preferably, the outer wall of the mounting rod is fixed with a gear, the inner wall of one side of the connecting piece is slidingly connected with a rack, the rack and the gear are engaged, one end of the rack is fixed with a stop frame, the stop frame is slidingly connected to the inner wall of the bearing frame, the bottom end of the bearing frame is fixed with a collection rack, a third conveying belt is provided between the inner walls of both ends of the collection rack, and a loading box is placed on the third conveying belt.

[0007] Preferably, one side of the mounting bracket is fixed with a fixing piece, one side of the fixing piece is fixed with a first electric telescopic rod, and the telescopic end of the first electric telescopic rod is fixed with a push plate.

[0008] Preferably, the other side of the workbench is fixed with a waste collecting box, the bottom end of the waste collecting box is rotationally connected with a discharging plate, one side of the workbench is fixed with a connecting frame, one side of the connecting frame is rotationally connected with a second electric telescopic rod, and the telescopic end of the second electric telescopic rod is rotationally connected with the discharging plate.

[0009] Preferably, the top end of the mounting frame is fixed with a fixing frame, and the fixing frame is internally mounted with a camera and a photoelectric sensor.

[0010] Preferably, the other side of the workbench is mounted with a controller, and the controller is electrically connected with the motor, the first electric telescopic rod, the second electric telescopic rod, the camera and the photoelectric sensor.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] Through starting the motor, the motor drives the first rotating rod to rotate, the first rotating rod drives the first rotating wheel to rotate, the first rotating wheel drives the belt to move, the belt drives the second rotating wheel to rotate, the second rotating wheel rotates to drive the mounting rod to rotate, the mounting rod drives the gear to rotate, and the gear drives the rack to move downwards, so that the collecting box can move downwards, and the capacitor seat plate in the collecting box can be poured out, the loading box is placed on the third conveying belt, the loading box is used for collecting a certain amount of capacitor seat plates, the rack drives the blocking frame to move downwards to limit the loading box, so that the capacitor seat plates in the collecting box are poured into the loading box to complete discharging, then the motor drives the first rotating rod to reverse, the collecting box returns to the original position, the blocking frame moves upwards, and the loading box is discharged from the third conveying belt, so that the capacitor seat plates in the collecting box can be poured out without manual operation, and a lot of labor is saved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of the utility model;

[0014] Figure 2 It is a top view of the utility model;

[0015] Figure 3 It is a side view of the utility model;

[0016] Figure 4 It is a blocking frame structure schematic view of the utility model.

[0017] In the drawing: 1, workbench; 2, mounting frame; 3, waste collecting box; 4, first conveying belt; 5, fixing frame; 6, camera; 7, discharging plate; 8, second electric telescopic rod; 9, connecting frame; 10, bearing frame; 11, second conveying belt; 12, collecting box; 13, collecting frame; 14, third conveying belt; 15, first rotating wheel; 16, second rotating wheel; 17, gear; 18, rack; 19, blocking frame. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0019] A capacitor seat plate multi-station automatic sorting and counting device is an automatic device used in the production or assembly process of capacitor seat plates, which mainly functions to sort, count and classify capacitor seat plates through multiple stations simultaneously. The device is usually designed to improve production efficiency, accuracy and automation level.

[0020] As shown in Figures 1-4 The utility model provides a technical scheme: a capacitor seat plate multi-station automatic sorting and counting device, which comprises a workbench 1, the top end of the workbench 1 is fixedly provided with a mounting frame 2, a first conveying belt 4 is installed in the mounting frame 2, one end of the workbench 1 is fixedly provided with a bearing frame 10, first rotating rods and second rotating rods are rotatably connected between the inner walls of the two ends of the bearing frame 10, the outer walls of the first rotating rods and the second rotating rods are provided with a second conveying belt 11, the top end of the second conveying belt 11 is fixedly provided with a collection box 12, a weighing sensor is installed in the collection box 12, one end of the bearing frame 10 is fixedly provided with a connecting piece, the first rotating rods are rotatably connected with the connecting piece after penetrating through the bearing frame 10, one end of the connecting piece is fixedly provided with a motor, the motor is provided with a self-locking function, the output end of the motor is fixedly connected with the first rotating rods after penetrating through the connecting piece, the outer walls of the first rotating rods are fixedly provided with first rotating wheels 15, the inner walls of one side of the connecting piece are rotatably connected with mounting rods, the outer walls of the mounting rods are fixedly provided with second rotating wheels 16, a belt is arranged between the first rotating wheels 15 and the second rotating wheels 16. The outer walls of the mounting rods are fixedly provided with gears 17, the inner walls of one side of the connecting piece are slidably connected with racks 18, the racks 18 are engaged with the gears 17, one end of the racks 18 is fixedly provided with a blocking frame 19, the blocking frame 19 is slidably connected to the inner walls of the bearing frame 10, the bottom end of the bearing frame 10 is fixedly provided with a collection frame 13, third conveying belts 14 are arranged between the inner walls of the two ends of the collection frame 13, and loading boxes are placed on the third conveying belts 14.

[0021] It should be noted that the collecting box 12 is provided with a weighing sensor, when the capacitor base plate in the collecting box 12 reaches a certain weight, the motor is started, the motor drives the first rotating rod to rotate, the first rotating rod drives the first rotating wheel 15 to rotate, the first rotating wheel 15 drives the belt to move, the belt drives the second rotating wheel 16 to rotate, the second rotating wheel 16 rotates to drive the mounting rod to rotate, the mounting rod drives the gear 17 to rotate, the gear 17 drives the rack 18 to move downward, so that the collecting box 12 moves downward, the capacitor base plate in the collecting box 12 is poured out, the loading box is placed on the third conveying belt 14, the loading box is used to collect a certain amount of capacitor base plate, the rack 18 drives the stopper 19 to move downward, and the loading box is limited, so that the capacitor base plate in the collecting box 12 is poured into the loading box to complete the discharging, and then the motor drives the first rotating rod to reverse, the collecting box 12 returns to the original position, the stopper 19 moves upward, and the loading box is discharged from the third conveying belt 14.

[0022] As Figure 2 and Figure 3 shown, one side of the mounting frame 2 is fixedly provided with a fixed part, one side of the fixed part is fixedly provided with a first electric telescopic rod, and the telescopic end of the first electric telescopic rod is fixedly provided with a push plate. The other side of the workbench 1 is fixedly provided with a waste collecting box 3, the bottom end of the waste collecting box 3 is rotatably connected with a discharging plate 7, one side of the workbench 1 is fixedly provided with a connecting frame 9, one side of the connecting frame 9 is rotatably connected with a second electric telescopic rod 8, and the telescopic end of the second electric telescopic rod 8 is rotatably connected with the discharging plate 7.

[0023] It should be noted that the first electric telescopic rod drives the push plate to move, pushes the unqualified capacitor base plate on the first conveying belt 4 away, and makes the unqualified capacitor base plate enter the waste collecting box 3, when the waste collecting box 3 contains more waste, the second electric telescopic rod 8 drives the discharging plate 7 to rotate, so that the waste is discharged from the waste collecting box 3.

[0024] As Figure 2 shown, the top end of the mounting frame 2 is fixedly provided with a fixed frame 5, and the fixed frame 5 is provided with a camera 6 and a photoelectric sensor. The other side of the workbench 1 is provided with a controller, and the controller is electrically connected with the motor, the first electric telescopic rod, the second electric telescopic rod 8, the weighing sensor, the camera 6 and the photoelectric sensor.

[0025] It needs to be noted that through the camera 6, the image of the capacitor seat plate is captured in real time at the key position of the sorting system, the image analysis is carried out through the image processing software, the features of the seat plate are extracted, according to the identified feature information, it is transmitted to the controller, then the controller starts the second electric telescopic rod 8, the unqualified capacitor seat plate is sent into the waste collecting box 3, the qualified one is moved on the first conveying belt 4 and is sent into the collecting box 12, in addition, the state that the article passes through the fixed frame 5 is detected through the photoelectric sensor, thereby the counting is realized, the specific connection mode of the plurality of electrical components and the working principle are the known technology in the field, and here, the excessive details are not described.

[0026] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended embodiments and their equivalents.

Claims

1. A multi-station automatic sorting and counting device for capacitor base plates, comprising a worktable (1), characterized in that: The top end of the workbench (1) is fixedly connected with a mounting frame (2), and the mounting frame (2) is provided with a first conveying belt (4). One end of the workbench (1) is fixedly connected with a bearing frame (10), and the two end walls of the bearing frame (10) are rotatably connected with a first rotating rod and a second rotating rod. The outer wall of the first rotating rod and the second rotating rod is provided with a second conveying belt (11), and the top end of the second conveying belt (11) is fixedly connected with a collecting box (12). One end of the bearing frame (10) is fixedly connected with a connecting piece, and the first rotating rod is rotatably connected with the connecting piece after penetrating through the bearing frame (10). One end of the connecting piece is fixedly connected with a motor, and the output end of the motor is fixedly connected with the first rotating rod after penetrating through the connecting piece. The outer wall of the first rotating rod is fixedly connected with a first rotating wheel (15), and the inner wall of one side of the connecting piece is rotatably connected with a mounting rod. The outer wall of the mounting rod is fixedly connected with a second rotating wheel (16), and the first rotating wheel (15) and the second rotating wheel (16) are provided with a belt therebetween.

2. The multi-station automatic counting and sorting device for capacitor base plates according to claim 1, characterized in that: The outer wall of the mounting rod is fixedly connected with a gear (17), and the inner wall of one side of the connecting piece is slidably connected with a rack (18). The rack (18) and the gear (17) are in engagement, one end of the rack (18) is fixedly connected with a blocking frame (19), and the blocking frame (19) is slidably connected to the inner wall of the bearing frame (10). The bottom end of the bearing frame (10) is fixedly connected with a collecting frame (13), and the two end walls of the collecting frame (13) are provided with a third conveying belt (14). The third conveying belt (14) is provided with a loading box.

3. The multi-station automatic counting and sorting device for capacitor base plates according to claim 1, characterized in that: One side of the mounting frame (2) is fixedly connected with a fixed piece, one side of the fixed piece is fixedly connected with a first electric telescopic rod, and the telescopic end of the first electric telescopic rod is fixedly connected with a push plate.

4. The multi-station automatic counting and sorting device for capacitor base plates according to claim 1, characterized in that: The other side of the workbench (1) is fixedly connected with a waste collecting box (3), and the bottom end of the waste collecting box (3) is rotatably connected with a discharging plate (7). One side of the workbench (1) is fixedly connected with a connecting frame (9), and one side of the connecting frame (9) is rotatably connected with a second electric telescopic rod (8). The telescopic end of the second electric telescopic rod (8) is rotatably connected with the discharging plate (7).

5. The multi-station automatic counting and sorting device for capacitor base plates according to claim 1, characterized in that: The top end of the mounting frame (2) is fixedly connected with a fixed frame (5), and the fixed frame (5) is provided with a camera (6) and a photoelectric sensor.

6. The multi-station automatic counting and sorting device for capacitor base plates according to claim 1, characterized in that: The other side of the workbench (1) is provided with a controller, and the controller is electrically connected with the motor, the first electric telescopic rod, the second electric telescopic rod (8), the camera (6) and the photoelectric sensor.

Citation Information

Patent Citations

  • Multi-station product automatic counting device

    CN218401295U