Embossing plate roller surface cleaning device
By designing a surface cleaning device for embossing rollers that combines rotary cleaning and secondary spray cleaning with air drying, the problem of dirt and residue re-adhesion after cleaning the embossing rollers has been solved, achieving a more efficient cleaning effect and stability.
Patent Information
- Application Number
- CN202423129184.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In existing technologies, dirt and residues on embossing rollers are easily retained and re-adheded in ultrasonic cleaning machines after cleaning, resulting in reduced cleaning efficiency and effectiveness.
An embossing roller surface cleaning device was designed, which includes an ultrasonic cleaner, a drying device, and a secondary cleaning device. The device uses a combination of brushes and a water spray frame for rotary cleaning and secondary spray cleaning, combined with air drying, to ensure that dirt and residues are completely removed.
It improves the cleaning efficiency and effect of embossing rollers, reduces the secondary adhesion of dirt and residues, and enhances the thoroughness and stability of cleaning.
Smart Images
Figure CN223629150U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to embossing roller surface cleaning device technical field especially relates to embossing roller surface cleaning device. BACKGROUND
[0002] The embossing roller surface cleaning device is a kind of equipment specially used for cleaning the surface of embossing roller, can remove dirt, dust and residues on the surface of embossing roller, ensure the cleanliness of the surface of embossing roller.
[0003] The surface of embossing roller is cleaned daily, usually it is directly placed in ultrasonic cleaner by support and cleaned, dirt and residues cleaned down can be retained in ultrasonic cleaner, when taking out embossing roller after cleaning, dirt and residues retained in ultrasonic cleaner can be attached on embossing roller again, cannot be cleaned secondly, in turn reduce the cleaning efficiency and cleaning effect of ultrasonic cleaner. UTILITY MODEL CONTENTS
[0004] The utility model discloses embossing roller surface cleaning device to solve the shortcoming in prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: embossing roller surface cleaning device, including ultrasonic cleaner, the top of ultrasonic cleaner is rotatably connected with machine cover, one side of ultrasonic cleaner is provided with control box, the inner wall of ultrasonic cleaner is provided with secondary cleaning device, the inner wall of machine cover is provided with air drying device, the secondary cleaning device includes water tank, two brushes and two belts, the water tank is arranged on one side of ultrasonic cleaner, the outlet of water tank is fixedly connected with water pump, the outlet of water pump is fixedly connected with water pipe, one end of water pipe is fixedly connected with water spraying frame, the both ends of water spraying frame are respectively connected with the inner wall of ultrasonic cleaner, the outer surface of brush is fixedly connected with a plurality of springs, one end of spring is fixedly connected with the inner wall of ultrasonic cleaner, the inner wall of ultrasonic cleaner is fixedly connected with support symmetrically, the inner wall of support is symmetrically connected with roller, the both sides of ultrasonic cleaner are fixedly connected with motor, the output of motor is connected with the inner wall of ultrasonic cleaner, the inner wall of belt is sleeved on the outer surface of one end of two rollers and the output of motor.
[0006] The effects achieved by the above components are that: by setting the secondary cleaning device, when the embossing roller is cleaned, a certain amount of cleaning water and cleaning liquid is first injected into the ultrasonic cleaner, and then the two ends of the embossing roller are placed on the two rollers on the two supports. At this time, the embossing roller is located between the two brushes and the inner wall of the water spraying frame. The brushes will adhere to the outer surface of the embossing roller according to the diameter size of the embossing roller through the spring reset side. At this time, the ultrasonic cleaner can be started to clean the outer surface of the embossing roller by controlling the control box. At the same time, the two motors are started to rotate in opposite directions. Then, under the transmission of the belt, the four rollers can move in the same direction to rotate the embossing roller placed thereon for rotating cleaning. The brushes can brush off the firmly attached dirt on the surface. After cleaning, the water in the inner wall of the ultrasonic cleaner can be discharged from the water outlet on one side. Then, the water pump on one side of the water tank is started to pump the water in the water tank into the water pipe, and then the water is sprayed out of the water pipe to perform secondary spraying cleaning on the surface of the embossing roller to wash away the dirt and residues attached to the embossing roller for secondary cleaning, thereby improving the cleaning efficiency and effect of the embossing roller.
[0007] Preferably, the outer surface of the motor output end and one end of the outer surface of the two rollers are both fixedly connected with a limiting block, and the belt is arranged between the opposite limiting blocks.
[0008] The effects achieved by the above components are that: by setting the limiting block, the two sides of the belt can be limited and blocked to prevent shaking during use.
[0009] Preferably, the two ends of the two sides of the support are fixedly connected with a reinforcing rod, and one side of the reinforcing rod is fixedly connected with one side of the inner wall of the ultrasonic cleaner.
[0010] The effects achieved by the above components are that: by setting the reinforcing rod, the connecting area between the support and the inner wall of the ultrasonic cleaner can be increased to make the connection more firm and stable and not prone to breakage and damage, and the bearing capacity is increased.
[0011] Preferably, the outer surface of the water pipe is fixedly connected with a plurality of round hole frames, and one side of the round hole frame is fixedly connected with one side of the ultrasonic cleaner.
[0012] The effects achieved by the above components are that: by setting the round hole frame, the outer surface of the water pipe can be supported and reinforced to prevent shaking during use and avoid loosening of the water pump interface to cause water overflow.
[0013] Preferably, one side of the brush is fixedly connected with a plurality of telescopic rods, one end of the telescopic rod is fixedly connected with one side of the inner wall of the ultrasonic cleaner, and the outer surface of the telescopic rod is connected with the inner wall of the spring in a sleeved manner.
[0014] The effect achieved by the above component is that the telescopic rod can support and reinforce the inner wall of the spring, so that the spring is not easy to be damaged by bending during use, and the service life is improved.
[0015] Preferably, the air drying device comprises a wind box and a wind guide cover, one side of the wind box is fixedly connected with one side of the cover, one side of the wind box is fixedly connected with an air pump, both sides of the wind box are provided with air conveying pipes, one end of the air conveying pipe penetrates through the cover and is connected with one side of the wind guide cover, and one side of the wind guide cover is fixedly connected with one side of the cover.
[0016] The effect achieved by the above component is that after the surface of the embossing roller is cleaned, the water in the ultrasonic cleaner is discharged, the air pump is started to suck the external air into the wind box, then the air enters the wind guide cover through the air conveying pipe, and finally the air is blown to the surface of the cleaned embossing roller to dry the surface, so that the dust in the air is not easily attached to the surface of the embossing roller after being taken out, the embossing roller is not polluted again, the possibility of dust attachment is reduced after drying, and the cleaning efficiency is improved.
[0017] Preferably, the inner wall of the wind box is fixedly connected with a plurality of heating pipes, and the plurality of heating pipes are arranged at equal distances.
[0018] The effect achieved by the above component is that the air entering the wind box can be heat exchanged to form hot air, and then the drying speed of the surface of the cleaned embossing roller is accelerated, and the cleaning efficiency is improved.
[0019] Preferably, the inner wall of one end of the air conveying pipe is fixedly connected with a plurality of elastic rubber blocks, and the elastic rubber blocks are arranged in the inner wall of the end of the air conveying pipe penetrating through the wind box.
[0020] The effect achieved by the above component is that the elastic rubber blocks can block the inner wall of one end of the air conveying pipe, so that the air is not easy to enter the air conveying pipe when the air pressure in the wind box does not reach a certain air pressure, the residence time of the air in the wind box is increased, the air is fully heat exchanged with the heating pipes to form hot air, and the air drying process is facilitated.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are that:
[0022] The utility model discloses a secondary cleaning device is set up, when carrying out cleaning to the embossed plate roller, first inject certain cleaning water and cleaning solution into ultrasonic cleaning machine, then place the both ends of embossed plate roller on two rollers on two supports respectively, start ultrasonic cleaning machine and clean the outer surface of embossed plate roller, start two motors simultaneously, drive the rotation of roller and make embossed plate roller rotate, carry out rotary cleaning, the brush can carry out the brushing off treatment to the dirt that its surface is more firm, when cleaning is finished, can discharge the water after cleaning from one side water outlet, then start the water pump on the side of water tank and draw the water in water tank into water pipe, then spray out from the water spray pipe, carry out secondary spray cleaning to the surface of embossed plate roller, wash away the dirt and residual matter that secondary adhesion on embossed plate roller in the cleaning solution of it last time, carry out secondary cleaning, improve the cleaning efficiency and cleaning effect of embossed plate roller. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0024] Figure 2 It is the three-dimensional structure schematic diagram of the ultrasonic cleaning machine of the utility model;
[0025] Figure 3 It is the three-dimensional structure schematic diagram of the support of the utility model;
[0026] Figure 4 It is the three-dimensional structure schematic diagram of the air bellow of the utility model;
[0027] Figure 5 It is the three-dimensional structure schematic diagram of the air scoop of the utility model.
[0028] Legend: 1, ultrasonic cleaning machine, 2, secondary cleaning device, 3, air drying device, 4, machine cover, 5, control box, 21, water tank, 22, water pump, 23, water pipe, 24, water spray frame, 25, spring, 26, brush, 27, support, 28, roller, 29, belt, 210, motor, 211, limit block, 212, reinforcing rod, 213, round hole frame, 214, telescopic rod, 31, air bellow, 32, air pump, 33, gas pipe, 34, air scoop, 35, heating pipe, 36, elastic rubber block. DETAILED DESCRIPTION
[0029] Embodiment 1, as Figures 1-5As shown, the embossing roll surface cleaning device, including ultrasonic cleaner 1, the top of ultrasonic cleaner 1 is rotatably connected with machine cover 4, one side of ultrasonic cleaner 1 is provided with control box 5, the inner wall of ultrasonic cleaner 1 is provided with secondary cleaning device 2, the inner wall of machine cover 4 is provided with air drying device 3, secondary cleaning device 2 includes water tank 21, two brushes 26 and two belts 29, water tank 21 is arranged on one side of ultrasonic cleaner 1, water pump 22 is fixedly connected at the outlet of water tank 21, water pipe 23 is fixedly connected at the outlet of water pump 22, one end of water pipe 23 is fixedly connected with water spraying frame 24, the two ends of water spraying frame 24 are respectively connected with the inner wall of ultrasonic cleaner 1, the outer surface of brush 26 is fixedly connected with a plurality of springs 25, one end of spring 25 is fixedly connected with one side of the inner wall of ultrasonic cleaner 1, the inner wall of ultrasonic cleaner 1 is fixedly connected with support 27, the inner wall of support 27 is symmetrically connected with roller 28, the two sides of ultrasonic cleaner 1 are fixedly connected with motor 210, the output end of motor 210 is connected with the inner wall of ultrasonic cleaner 1, and the inner wall of belt 29 is sleeved on one end of two rollers 28 and the outer surface of the output end of motor 210. When the embossing roll is cleaned, first, a certain amount of cleaning water and cleaning liquid are injected into the ultrasonic cleaner 1, and then the two ends of the embossing roll are placed on the two rollers 28 on the two supports 27, at this time the embossing roll is located between the two brushes 26 and the inner wall of the water spraying frame 24, the brush 26 will be reset on the outer surface of the embossing roll according to the diameter size of the embossing roll, at this time the control box 5 can be operated to start the ultrasonic cleaner 1 to clean the outer surface of the embossing roll, and the two motors 210 are started to rotate in opposite directions, then under the transmission of the belt 29, the four rollers 28 can move in the same direction to rotate the embossing roll placed thereon for rotary cleaning, the brush 26 can brush off the firmly attached dirt on the surface, after cleaning, the water in the inner wall of the ultrasonic cleaner 1 can be discharged from the water outlet, then the water pump 22 on one side of the water tank 21 is started to pump the water in the water tank 21 into the water pipe 23, and then the water is sprayed out of the water spraying pipe 23 to perform secondary spray cleaning on the surface of the embossing roll to remove the dirt and residues attached to the embossing roll for secondary cleaning, thereby improving the cleaning efficiency and effect of the embossing roll. It should be particularly noted that the control box 5 is a mature control technology means and equipment in the prior art, and the internal structure, connection mode and principle thereof will not be described.
[0030] Reference Figure 2 and Figure 3As shown, the embodiment discloses that the outer surface of the motor output end and one end of the outer surface of the two rollers 28 are fixedly connected with the limiting block 211, and the belt 29 is arranged between the opposite limiting blocks 211. By arranging the limiting block 211, the two sides of the belt 29 can be limited and blocked, so that the belt 29 is not easy to shake during use. The reinforcing rod 212 is fixedly connected to the two sides of the two ends of the support 27, and one side of the reinforcing rod 212 is fixedly connected to one side of the inner wall of the ultrasonic cleaner 1. By arranging the reinforcing rod 212, the connecting area between the support 27 and the inner wall of the ultrasonic cleaner 1 can be increased, so that the connecting part is more firm and stable, and is not easy to break and damage, and the bearing capacity is increased.
[0031] Referring to Figure 2 and Figure 3 As shown, the embodiment discloses that the outer surface of the water pipe 23 is fixedly connected with a plurality of round hole frames 213, and one side of the round hole frame 213 is fixedly connected with one side of the ultrasonic cleaner 1. By arranging the round hole frame 213, the outer surface of the water pipe 23 can be supported and reinforced, so that the water pipe 23 is not easy to shake during use, and the loosening of the water pump 22 interface is avoided to prevent water overflow. The side of the brush 26 is fixedly connected with a plurality of telescopic rods 214, one end of the telescopic rod 214 is fixedly connected with one side of the inner wall of the ultrasonic cleaner 1, and the outer surface of the telescopic rod 214 is connected with the inner wall of the spring 25. By arranging the telescopic rod 214, the inner wall of the spring 25 can be supported and reinforced, so that the spring 25 is not easy to bend and damage during use, and the service life is improved.
[0032] Referring to Figure 4 and Figure 5 As shown, the embodiment discloses that the air drying device 3 comprises a wind box 31 and a wind guide cover 34, one side of the wind box 31 is fixedly connected with one side of the machine cover 4, one side of the wind box 31 is fixedly connected with the air pump 32, and the two sides of the wind box 31 are both connected with the gas conveying pipe 33, one end of the gas conveying pipe 33 penetrates the machine cover 4 and is connected with one side of the wind guide cover 34, and one side of the wind guide cover 34 is fixedly connected with one side of the machine cover 4. After the surface of the embossing roller is cleaned, the water in the ultrasonic cleaner 1 is discharged, the air pump 32 is started to suck the external air into the wind box 31, then the air enters the wind guide cover 34 through the gas conveying pipe 33, and finally blows to the surface of the cleaned embossing roller to dry the surface, so that the water on the surface of the embossing roller after being taken out is avoided to be attached with dust in the air again, the embossing roller is polluted again, after drying, the possibility of dust attachment is reduced, and the cleaning efficiency is improved.
[0033] Referring to Figure 4 and Figure 5As shown, the embodiment discloses that the inner wall of the bellow 31 is fixedly connected with a plurality of heating pipes 35, and the plurality of heating pipes 35 are arranged at equal distances. By arranging the heating pipes 35, the air entering the bellow 31 can be heat-exchanged to form hot air, and then when the surface of the cleaned embossing roller is dried, the drying speed can be accelerated, and the cleaning efficiency is improved. It should be particularly pointed out that the heating pipe 35 is a mature heating technical means and equipment in the prior art, and its internal structure, connection mode and principle are not described in this scheme. One end of the inner wall of the gas conveying pipe 33 is fixedly connected with a plurality of elastic rubber blocks 36, and the elastic rubber blocks 36 are arranged in the inner wall of the one end of the gas conveying pipe 33 penetrating the bellow 31. By arranging the elastic rubber blocks 36, the one end of the inner wall of the gas conveying pipe 33 can be blocked, so that when the air pressure in the bellow 31 does not reach a certain air pressure, the air is not easy to enter the gas conveying pipe 33, the residence time of the air in the bellow 31 is increased, the hot air is formed by heat exchange with the heating pipe 35, and the air is convenient for drying processing in the later period.
[0034] Working principle, when the embossing roller is cleaned, a certain amount of cleaning water and cleaning liquid are first injected into the ultrasonic cleaner 1, and then the two ends of the embossing roller are placed on the two rollers 28 on the two supports 27, at this time the embossing roller is located between the two brushes 26 and the inner wall of the water spraying frame 24, the brushes 26 will be tightly attached to the outer surface of the embossing roller on one side through the spring 25 reset according to the diameter size of the embossing roller, at this time the operation of the control box 5 can be controlled, the ultrasonic cleaner 1 is started to clean the outer surface of the embossing roller, and the two motors 210 are started to rotate in opposite directions, then under the transmission of the belt 29, the four rollers 28 can move in the same direction to rotate the embossing roller placed thereon, the brushes 26 can brush off the firmly attached dirt on the surface, when the cleaning is completed, the water in the inner wall of the ultrasonic cleaner 1 can be discharged from the water outlet on one side, then the water pump 22 on one side of the water tank 21 is started to pump the water in the water tank 21 into the water pipe 23, and then the water in the water pipe 23 is sprayed out to perform secondary spray cleaning on the surface of the embossing roller, so that the dirt and residues attached to the embossing roller are washed away, the embossing roller is cleaned twice, and the cleaning efficiency and cleaning effect of the embossing roller are improved.
[0035] After the surface of the embossing roller is cleaned, the water in the ultrasonic cleaning machine 1 is discharged, the air pump 32 is started to suck external air into the air box 31, the heating pipe 35 is started to exchange heat with the air entering the air box 31 to form hot air, then the hot air enters the air guide cover 34 through the air conveying pipe 33, and finally blows to the surface of the cleaned embossing roller to dry the surface, so that the surface is not likely to be polluted again by dust in the air due to residual water. After drying, the possibility of dust adhesion is reduced, and the cleaning efficiency is improved.
Claims
1. A surface cleaning device for embossing rollers, comprising an ultrasonic cleaner (1), characterized in that: The top of the ultrasonic cleaner (1) is rotatably connected to a cover (4). A control box (5) is provided on one side of the ultrasonic cleaner (1). A secondary cleaning device (2) is provided on the inner wall of the ultrasonic cleaner (1). A drying device (3) is provided on the inner wall of the cover (4). The secondary cleaning device (2) includes a water tank (21), two brushes (26) and two belts (29). The water tank (21) is located on one side of the ultrasonic cleaner (1). A water pump (22) is fixedly connected to the outlet of the water tank (21). A water pipe (23) is fixedly connected to the outlet of the water pump (22). A spray frame (24) is fixedly connected to one end of the water pipe (23). The two ends of the brush (24) are respectively connected to the inner wall of the ultrasonic cleaner (1). Several springs (25) are fixedly connected to the outer surface of the brush (26). One end of the spring (25) is fixedly connected to one side of the inner wall of the ultrasonic cleaner (1). A bracket (27) is symmetrically fixedly connected to the inner wall of the ultrasonic cleaner (1). Rollers (28) are symmetrically connected to the inner wall of the bracket (27). Motors (210) are fixedly connected to both sides of the ultrasonic cleaner (1). The output end of the motor (210) is connected to the inner wall of the ultrasonic cleaner (1). The inner wall of the belt (29) is sleeved on one end of the two rollers (28) and the outer surface of the output end of the motor (210).
2. The embossing roller surface cleaning device according to claim 1, characterized in that: The outer surface of the motor output end and the outer surface of one end of the two rollers (28) are symmetrically fixedly connected to limit blocks (211), and the belt (29) is arranged between the opposite limit blocks (211).
3. The embossing roller surface cleaning device according to claim 1, characterized in that: The bracket (27) is fixedly connected to two sides of both ends with reinforcing rods (212), and one side of the reinforcing rods (212) is fixedly connected to one side of the inner wall of the ultrasonic cleaner (1).
4. The embossing roller surface cleaning device according to claim 1, characterized in that: The outer surface of the water pipe (23) is fixedly connected with several round hole brackets (213), and one side of the round hole brackets (213) is fixedly connected to one side of the ultrasonic cleaner (1).
5. The embossing roller surface cleaning device according to claim 1, characterized in that: A number of telescopic rods (214) are fixedly connected to one side of the brush (26). One end of the telescopic rod (214) is fixedly connected to one side of the inner wall of the ultrasonic cleaner (1). The outer surface of the telescopic rod (214) is sleeved and connected to the inner wall of the spring (25).
6. The embossing roller surface cleaning device according to claim 1, characterized in that: The air drying device (3) includes a wind box (31) and an air guide hood (34). One side of the wind box (31) is fixedly connected to one side of the machine cover (4). An air pump (32) is fixedly connected to one side of the wind box (31). Air supply pipes (33) are connected to both sides of the wind box (31). One end of the air supply pipe (33) passes through the machine cover (4) and is connected to one side of the air guide hood (34). One side of the air guide hood (34) is fixedly connected to one side of the machine cover (4).
7. The embossing roller surface cleaning device according to claim 6, characterized in that: The inner wall of the air box (31) is fixedly connected with a number of heating tubes (35), and the number of heating tubes (35) are arranged at equal distances.
8. The embossing roller surface cleaning device according to claim 6, characterized in that: A number of elastic rubber blocks (36) are fixedly connected to the inner wall of one end of the gas transmission pipe (33), and the elastic rubber blocks (36) are set in the inner wall of the end of the gas transmission pipe (33) that passes through the wind box (31).