Scrap removing device for evaporator production

Abstract

The utility model discloses a scrap removing device for evaporator production, which comprises a support, a transmission component arranged on the support, a scrap removing component arranged on the transmission component, a material plate arranged on a conveying device and arranged below the support, and an evaporator placed on the material plate. A collecting barrel used for collecting chippings is arranged below the evaporator. The chip removal device has the advantages that the problems that a traditional chip removal mode of the evaporator mainly depends on manual operation, manual cleaning is conducted through tools such as a brush and a compressed air spray gun, the efficiency is low, surface chips cannot be thoroughly treated and the like exist in the chip removal mode, and the health is easily harmed due to the fact that operators make contact with metal chips and dust for a long time are effectively solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to evaporator production equipment technical field especially relates to a kind of scrap removing device for evaporator production. BACKGROUND

[0002] In the production process of evaporator, after a series of processing procedures such as cutting, stamping, welding, evaporator surface often remains a large amount of metal chips, dust and other impurities, these chips will have many adverse effects on the performance and quality of evaporator if not removed in time.

[0003] The traditional evaporator chip removal method mainly relies on manual operation, using brush, compressed air spray gun and other tools for manual cleaning. This manual chip removal method has low efficiency, surface chip processing is not clean, and the operator is in contact with metal chips and dust for a long time, which is harmful to health. INVENTION CONTENTS

[0004] The utility model aims at solving the problems of traditional evaporator chip removal method mainly relying on manual operation, using brush, compressed air spray gun and other tools for manual cleaning, this chip removal method has low efficiency, surface chip processing is not clean, and the operator is in contact with metal chips and dust for a long time, which is harmful to health, and provides a kind of scrap removing device for evaporator production.

[0005] The utility model realizes the above-mentioned purpose through the following technical scheme:

[0006] A kind of scrap removing device for evaporator production, including support, transmission assembly is arranged on the support, chip removal assembly is arranged on the transmission assembly, material plate is arranged on the conveying device in the position below the support, evaporator is placed on the material plate, collection barrel for chip collection is arranged in the position below the evaporator.

[0007] Further, the support includes two groups of L-shaped plates, the two groups of L-shaped plates are connected by a plurality of connecting plates, the bottom of the two groups of L-shaped plates is provided with a pedestal, and a guide groove is formed in each group of L-shaped plates.

[0008] Further, the transmission assembly includes a plurality of rotating shafts rotatably connected between the two groups of L-shaped plates, two groups of first transmission wheels are arranged on each rotating shaft, first transmission belts are arranged on the first transmission wheels on the same side, a second transmission wheel is arranged at one end of the rotating shaft at the lowermost end, a first motor is arranged outside the connecting plate at the lowermost end, a third transmission wheel is arranged at the output end of the first motor, and the second transmission wheel and the third transmission wheel are transmissionally connected by a second transmission belt; the first transmission belt is provided with two groups of link blocks on the lower surface.

[0009] Further, the said debris removal assembly comprises a frame, a blowing pipe is rotatably connected between the two ends of the frame, the inner cavity of the blowing pipe is divided into two air channels, and a plurality of air nozzles are arranged at the lower end of each air channel, two groups of air inlet pipes are arranged at one end of the blowing pipe and penetrate through the two air channels, a second motor is arranged at the end of the frame away from the air inlet pipe, the output end of the second motor is connected with the blowing pipe, a fixed block is arranged on the upper surface of the frame, two groups of track wheels are arranged through the fixed block, the track wheels are matched with the guide grooves, a clamping block corresponding to the connecting block is arranged on the upper surface of the fixed block, and the connecting block and the clamping block are fixedly connected through bolts.

[0010] Further, the frame is provided with an arc-shaped hole near one end of the air inlet pipe to avoid the air inlet pipe.

[0011] Further, four groups of supporting rods are arranged on the side of the material plate to suspend the evaporator.

[0012] Beneficial effects: The utility model has the following beneficial effects:

[0013] 1、The transmission assembly is driven by the motor, drives the first transmission belt to rotate, and then enables the debris removal assembly to stably move along the surface of the evaporator, realizes automatic debris removal operation, greatly improves the debris removal efficiency compared with traditional manual cleaning, saves labor cost and time, meets the demand of evaporator large-scale production, and the stability and accuracy of mechanical transmission can ensure the consistency in the debris removal process and ensure that each evaporator can be uniformly and sufficiently cleaned.

[0014] 2、The blowing pipe in the debris removal assembly is designed to have a unique structure, the inner cavity is divided into two air channels, and a plurality of air nozzles are arranged at the lower end, under the condition that the blowing pipe is driven to rotate by the motor, high-pressure gas can be blown out from different angles to the surface of the evaporator, effectively removing the metal debris, dust and other impurities on the surface.

[0015] 3、The bracket is connected with the connecting plate through two groups of L-shaped plates, and is provided with a pedestal, the structure is stable, a stable support platform is provided for the transmission assembly and the debris removal assembly, the whole debris removal device is prevented from shaking or moving during operation, the precision and stability of the debris removal operation are ensured, in addition, the debris removal assembly is matched with the guide groove on the bracket through the track wheels and the fixed connection between the connecting block and the clamping block, so that the debris removal assembly moves more smoothly and stably, and is not easy to jam or fall off, and the installation, debugging and maintenance of the equipment are also facilitated, the failure rate of the equipment is reduced, and the continuity and stability of production are improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 It is the schematic view of the support structure of the utility model;

[0018] Figure 3 It is the schematic view of the transmission assembly structure of the utility model;

[0019] Figure 4 It is the schematic view of the first transmission belt structure of the utility model;

[0020] Figure 5 It is the schematic view of the scrap removing assembly structure of the utility model;

[0021] Figure 6 It is the schematic view of the frame structure of the utility model;

[0022] Figure 7 It is the schematic view of the material plate structure of the utility model.

[0023] In the drawing: 1-support, 2-transmission assembly, 3-scrap removing assembly, 4-material plate, 5-evaporator, 6-collecting barrel; 101-L-shaped plate, 102-connecting plate, 103- pedestal, 104-guide groove, 201-rotating shaft, 202-first transmission wheel, 203-first transmission belt, 204-second transmission wheel, 205-first motor, 206-third transmission wheel, 207-second transmission belt, 208-linking block, 301-frame, 302-air blowing pipeline, 303-air jet nozzle, 304-air inlet pipe, 305-second motor, 306-fixing block, 307-track wheel, 308-clamping block, 309-arc-shaped hole, 401-brace. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0025] Combined Figures 1 to 7 As shown in the drawing, a scrap removing device for evaporator production, including support 1, support 1 is provided with transmission assembly 2, transmission assembly 2 is provided with scrap removing assembly 3, the position below support 1 is provided with material plate 4 installed on the conveying device, realizing the automatic feeding and discharging of material plate 4, improve the production efficiency and automation degree, material plate 4 is placed with evaporator 5, the position below evaporator 5 is provided with collecting barrel 6 for collecting scrap, can effectively collect the metal scrap, dust and other impurities falling in the process of scrap removing, avoid secondary pollution, at the same time, it is convenient to clean and recycle scrap, reduce production cost and environmental influence.

[0026] The support 1 comprises two groups of L-shaped plates 101 connected by a plurality of connecting plates 102 through welding connection to form a stable frame structure, thereby enhancing the overall rigidity of the support 1. The two groups of L-shaped plates 101 are provided with pedestals 103 at the bottom. Each group of L-shaped plates 101 is provided with a guide groove 104, and the surface of the groove is finely processed and smooth.

[0027] The transmission assembly 2 comprises a plurality of rotating shafts 201 rotatably connected between the two groups of L-shaped plates 101. Each group of rotating shafts 201 is provided with two groups of first transmission wheels 202. The first transmission wheels 202 on the same side are provided with a first transmission belt 203. The end of the lowermost rotating shaft 201 is provided with a second transmission wheel 204. The outer side of the lowermost connecting plate 102 is provided with a first motor 205. The output end of the first motor 205 is provided with a third transmission wheel 206. The second transmission wheel 204 and the third transmission wheel 206 are connected by a second transmission belt 207. The first transmission belt 203 is provided with two groups of connecting blocks 208 on the lower surface.

[0028] The debris removal assembly 3 comprises a frame 301 rotatably connected with a blowing pipe 302 at both ends. The inner cavity of the blowing pipe 302 is divided into two gas channels. The design of the two gas channels can control the jet flow respectively. By reasonably adjusting the inlet pressure, the debris on different parts of the evaporator 5 can be cleaned in a targeted manner. Each group of gas channels is provided with a plurality of jet nozzles 303 at the lower end. One end of the blowing pipe 302 is provided with two groups of inlet pipes 304 penetrating through the two groups of gas channels. The end of the frame 301 away from the inlet pipe 304 is provided with a second motor 305. The output end of the second motor 305 is connected with the blowing pipe 302. The second motor 305 selects a small servo motor, which can accurately control the rotation angle of the blowing pipe 302, realize automatic multi-angle debris removal operation, and the upper surface of the frame 301 is provided with a fixed block 306. Two groups of track wheels 307 are arranged through the fixed block 306. The track wheels 307 are matched with the guide grooves 104 to ensure the stable movement of the debris removal assembly 3 under the driving of the transmission assembly 2, reduce the friction resistance, and reduce the energy loss. The upper surface of the fixed block 306 is provided with a clamping block 308 corresponding to the connecting block 208. The connecting block 208 and the clamping block 308 are fixedly connected by bolts. This connection method is simple and reliable, and is convenient for installation, debugging and maintenance of the debris removal assembly 3, improves the availability and production efficiency of the equipment.

[0029] The arc-shaped hole 309 is arranged on one end of the frame 301 close to the air inlet pipe 304, and is accurately designed in position and size to perfectly match the shape and position of the air inlet pipe 304, so that the frame 301 can effectively avoid interference with the air inlet pipe 304 during movement and rotation, under the premise of ensuring normal connection and air supply of the air inlet pipe 304. This design not only improves the movement flexibility and reliability of the debris removal assembly 3, but also reduces the damage risk caused by the collision between components, prolongs the service life of the equipment.

[0030] The four groups of supporting rods 401 are made of stainless steel plates and have good corrosion resistance and strength, and can bear the weight of the evaporator 5. The four groups of supporting rods 401 are evenly distributed on the side of the material plate 4, and the length and angle thereof are designed to ensure that the evaporator 5 can maintain a stable horizontal state when being hung, so as to avoid shaking or tilting during debris removal, thereby ensuring the consistency of the debris removal effect. This hanging type of material placement facilitates debris removal operation.

[0031] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0032] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A chip removal device for the production of evaporators, characterized in that: Including support (1), the support (1) is provided with transmission assembly (2), transmission assembly (2) is provided with scrap removal assembly (3), the position below support (1) is provided with material plate (4) installed on conveying device, the material plate (4) is placed with evaporator (5), the position below evaporator (5) is provided with collection barrel (6) for collecting scrap.

2. A chip removal device for the production of evaporators according to claim 1, characterized in that The support (1) includes two groups of L-shaped plates (101), the two groups of L-shaped plates (101) are connected by a plurality of connecting plates (102), and the bottoms of the two groups of L-shaped plates (101) are provided with pedestals (103); each group of L-shaped plates (101) is provided with a guide groove (104).

3. A chip removal device for the production of evaporators according to claim 2, characterized in that The transmission assembly (2) includes a plurality of rotating shafts (201) rotatably connected between the two groups of L-shaped plates (101), each group of rotating shafts (201) is provided with two groups of first transmission wheels (202), the first transmission wheels (202) on the same side are provided with a first transmission belt (203), one end of the rotating shaft (201) at the lowermost end is provided with a second transmission wheel (204), the outer side of the connecting plate (102) at the lowermost end is provided with a first motor (205), the output end of the first motor (205) is provided with a third transmission wheel (206), the second transmission wheel (204) and the third transmission wheel (206) are transmissionally connected by a second transmission belt (207); the first transmission belt (203) is provided with two groups of link blocks (208) on the lower side surface.

4. A chip removal device for the production of evaporators according to claim 3, characterized in that The scrap removal assembly (3) includes a frame (301), the frame (301) is rotatably connected between two ends of a blowing pipeline (302), the inner cavity of the blowing pipeline (302) is divided into two gas channels, and each group of gas channels is provided with a plurality of air jet nozzles (303) at the lower end; one end of the blowing pipeline (302) is provided with two groups of air inlet pipes (304) penetrating through the two groups of gas channels, respectively; the frame (301) is provided with a second motor (305) at one end away from the air inlet pipe (304), the output end of the second motor (305) is connected with the blowing pipeline (302); the upper surface of the frame (301) is provided with a fixed block (306), two groups of track wheels (307) are penetratingly arranged on the fixed block (306), the track wheels (307) are matched with the guide grooves (104), the upper surface of the fixed block (306) is provided with clamping blocks (308) corresponding to the link blocks (208), and the link blocks (208) and the clamping blocks (308) are fixedly connected by bolts.

5. A chip removal device for the production of evaporators according to claim 4, characterized in that The frame (301) is provided with an arc-shaped hole (309) at one end close to the air inlet pipe (304) to avoid the air inlet pipe (304).

6. A chip removal device for the production of evaporators according to claim 5, characterized in that The material plate (4) is provided with four groups of supporting rods (401) on the side surface to suspend the evaporator (5).

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