Energy storage welding workstation

Abstract

The utility model relates to the technical field of machining equipment, in particular to an energy storage welding workstation which comprises an energy storage welding machine, a workbench arranged beside the energy storage welding machine and a blocker installed on the workbench. The blocker comprises a portal frame fixed to the side, close to the energy storage welding machine, of the workbench, a baffle connected with the portal frame in an up-down sliding mode and used for shielding an inner frame of the portal frame, a first lifting driving component installed on the upper side of the portal frame and used for driving the baffle to move up and down, and a sensing device installed on the workbench and used for sensing a workpiece. The energy storage welding machine and the induction device are both in communication connection with the first lifting driving part. According to the energy storage welding work station, splashing generated during welding of the energy storage welding machine can be prevented from influencing other workpieces on the work table, another worker for checking work on the work table cannot be interfered, and workpieces which are not welded and welded workpieces can be prevented from being mixed together.

Description

TECHNICAL FIELD

[0001] The utility model relates to processing equipment technical field especially a kind of energy storage welding workstation. BACKGROUND

[0002] The working principle of energy storage welding machine is based on the energy storage and instantaneous discharge mechanism of capacitor. This device stores electrical energy through capacitor, and when the accumulated energy is enough to melt small area of welding point, capacitor will release energy quickly. Energy storage welding machine is particularly suitable for welding operation of low carbon steel, stainless steel, copper and alloy materials. Compared with other welding technologies, energy storage welding machine has low instantaneous power when working, can realize balanced distribution of each phase load and high power factor, and can concentrate energy supply to welding area, so as to obtain welding piece with excellent surface quality and small deformation.

[0003] After operating energy storage welding machine to complete welding operation, work personnel need to place welded workpiece on the workbench beside, so as to check. However, splashing may be generated during welding process, which not only may affect other workpieces on workbench, but also may disturb another work personnel checking workpiece on workbench. In addition, during waiting for welding completion, operator may accidentally mix un-welded workpiece with welded workpiece, so as to cause workpiece state disorder on workbench. SUMMARY

[0004] The technical problem to be solved by the utility model is to provide a kind of energy storage welding workstation, can avoid the splashing generated when energy storage welding machine welds to affect other workpieces on workbench, and will not disturb another work personnel checking work on workbench, can also prevent un-welded workpiece from being mixed with welded workpiece.

[0005] In order to solve the above technical problem, a kind of energy storage welding workstation of the utility model, including energy storage welding machine, workbench being arranged in energy storage welding machine one side and blocker being installed on workbench, the blocker includes gantry being fixed in the side of workbench close to energy storage welding machine, baffle being slidably connected with gantry up and down and being used to shield inner frame of gantry, first lifting drive component being installed on the upper side of gantry and being used to drive baffle to move up and down, and sensing device being installed on workbench and being used to sense workpiece, energy storage welding machine and sensing device are all connected with first lifting drive component.

[0006] As improvement of the above scheme, the upper part of the gantry is provided with square grid on both sides.

[0007] As improvement of the above scheme, the baffle includes connecting frame slidably connected with the gantry up and down and transparent plate fixed in the connecting frame.

[0008] As an improvement of the above-mentioned scheme, gaps are left between the square grid, the connecting frame and the transparent plate.

[0009] As an improvement of the above-mentioned scheme, the connecting frame is an aluminum profile frame.

[0010] As an improvement of the above-mentioned scheme, the sensing device is an inductive grating arranged on the gantry close to the energy storage welder.

[0011] As an improvement of the above-mentioned scheme, the blocking device further comprises an indicator light installed on the gantry.

[0012] As an improvement of the above-mentioned scheme, the energy storage welder comprises a base, a clamping seat installed on the base for fixing a workpiece, an energy storage welding head arranged above the clamping seat for welding the workpiece, a second lifting driving component installed on the base for driving the energy storage welding head to move up and down, and a controller installed on the base for controlling the energy storage welding head and the second lifting driving component to work.

[0013] The present application has the following advantages:

[0014] The energy storage welding workstation of the present application can avoid the splashing of the energy storage welder from affecting other workpieces on the workbench during the welding process of the energy storage welder, and will not interfere with another worker who is checking the workbench, and can also prevent the un-welded workpieces from being mixed with the welded workpieces. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 FIG. 1 is a structural schematic view of the energy storage welding workstation of the present application;

[0016] Fig. 2 FIG. 3 is a front view of the blocking device of the present application;

[0017] Fig. 3 FIG. 4 is a structural schematic view of the blocking device of the present application;

[0018] Fig. 4 FIG. 5 is a structural schematic view of the energy storage welder of the present application.

[0019] In the figure: 1, energy storage welder; 2, workbench; 3, blocking device; 4, gantry; 5, baffle; 6, first lifting driving component; 7, sensing device; 8, square grid; 9, connecting frame; 10, transparent plate; 11, indicator light; 12, base; 13, clamping seat; 14, energy storage welding head; 15, second lifting driving component; 16, controller. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to facilitate a clearer understanding of the technical concept claimed by the present invention. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit the present invention.

[0021] like Figs. 1 to 4 As shown in the figure, an energy storage welding workstation according to an embodiment of this utility model includes an energy storage welding machine 1, a workbench 2 disposed next to the energy storage welding machine 1, and a stopper 3 installed on the workbench 2. In fact, the energy storage welding machine 1 is a widely used welding device capable of welding workpieces. After welding is completed, the operator places these workpieces on the workbench 2 for inspection. The workbench 2 not only stores the workpieces processed by the energy storage welding machine 1 but also provides a platform for workers to inspect the workpieces.

[0022] The blocking device 3 includes a gantry frame 4 fixed to the side of the workbench 2 near the energy storage welding machine 1, a baffle 5 slidably connected to the gantry frame 4 and used to block the inner frame of the gantry frame 4, a first lifting drive component 6 installed on the upper side of the gantry frame 4 and used to drive the baffle 5 to move up and down, and a sensing device 7 installed on the workbench 2 for sensing the workpiece. The energy storage welding machine 1 and the sensing device 7 are both communicatively connected to the first lifting drive component 6. In fact, the first lifting drive component 6 can be a cylinder or a hydraulic cylinder, which can drive the baffle 5 to move up and down to expose or block the frame opening of the gantry frame 4. The sensing device 7 can be a photoelectric sensor, etc., which can sense that a workpiece is passing through the frame opening of the gantry frame 4. The energy storage welding machine 1 is equipped with a control system, which can control the operation of each functional component of the energy storage welding machine 1 and realize the communication connection between the energy storage welding machine 1, the sensing device 7 and the first lifting drive component 6 to control the operation of the first lifting drive component 6.

[0023] The energy storage welding work station's stop working process is as follows: at the beginning, the first lifting driving part 6 drives the baffle 5 to be in the lower position to seal the lower part of the portal frame 4, and the lower part of the portal frame 4 is in height correspondence with the welding position of the energy storage welding machine 1; when the energy storage welding machine 1 welds the workpiece, the baffle 5 can shield the splashing generated during welding from passing through the lower part of the portal frame 4, and can also prevent the operator from mistakenly placing the un-welded workpiece through the portal frame 4 on the workbench 2; after the energy storage welding machine 1 finishes welding the workpiece, the energy storage welding machine 1 sends a signal to the first lifting driving part 6, the first lifting driving part 6 drives the baffle 5 to move up to the upper position, exposing the lower part of the portal frame 4, and the operator can place the welded workpiece through the lower part of the portal frame 4 on the workbench 2; when the sensing device 7 detects that the workbench 2 adds a new work, a signal is sent to the first lifting driving part 6, and the first lifting driving part 6 drives the lower part to reset and enter the lower moving work cycle.

[0024] It should be noted that the energy storage welding machine 1 preferably includes a base 12, a clamping seat 13 mounted on the base 12 for fixing the workpiece, an energy storage welding head 14 arranged above the clamping seat 13 for welding the workpiece, a second lifting driving part 15 mounted on the base 12 for driving the energy storage welding head 14 to move up and down, and a controller 16 mounted on the base 12 for controlling the energy storage welding head 14 and the second lifting driving part 15. In fact, the second lifting driving part 15 can be one of a pneumatic cylinder and a hydraulic cylinder, which can drive the energy storage welding head 14 to move up and down, and the controller 16 can be a control button to control the second lifting driving part 15 and the energy storage welding head 14. When the workpiece needs to be welded, the workpiece is clamped on the clamping seat 13, then the second lifting driving part 15 drives the energy storage welding head 14 to move down to contact the workpiece, and then the energy storage welding head 14 works to weld the workpiece. After welding, the second lifting driving part 15 drives the energy storage welding head 14 to move up to reset, and the operator removes the workpiece from the clamping seat 13, realizing energy storage welding of the workpiece.

[0025] The energy storage welding work station of the utility model cooperates with the energy storage welding machine 1, the workbench 2, the blocker 3, the portal frame 4, the baffle 5, the first lifting driving part 6 and the sensing device 7, can avoid the splashing generated during welding of the energy storage welding machine 1 from affecting other workpieces on the workbench 2 during waiting for the welding process of the energy storage welding machine 1, and will not interfere with another worker who inspects the workbench 2, in addition, can also prevent the un-welded workpiece from being mixed with the welded workpiece.

[0026] Specifically, the upper two sides of the gantry 4 are preferably provided with a square grid 8. In fact, the main role of the square grid 8 is to close the upper area of the gantry 4 to prevent the welding workpiece from passing through. In addition, the square grid 8 can also be used to hang information boards or other auxiliary tools, so that the operator can more conveniently obtain information and use tools during welding operations.

[0027] More specifically, the baffle 5 preferably includes a connecting frame 9 slidingly connected to the upper and lower sides of the gantry 4, and a transparent plate 10 fixed in the connecting frame 9. When the baffle 5 is in the lower position, the operator can observe the situation on the workbench 2 on one side of the energy storage welding machine 1, and at the same time, the operating state of the energy storage welding machine 1 can also be seen from the other side of the workbench 2, which facilitates the operator to effectively monitor and operate during the welding process.

[0028] Further, the square grid 8 preferably has a gap with the connecting frame 9 and the transparent plate 10, preventing the baffle 5 from moving up and down from colliding with the square grid 8, and ensuring smooth movement of the baffle 5 up and down.

[0029] Further, the connecting frame 9 is preferably an aluminum profile frame, which has high strength and light weight. The first lifting driving component 6 can more easily drive the connecting frame 9 and the transparent plate 10 in the connecting frame 9 to move up and down, improving the operating efficiency and reducing the burden on the equipment.

[0030] It should be noted that the sensing device 7 is preferably an inductive grating arranged on the side of the gantry 4 close to the energy storage welding machine 1. In fact, the inductive grating includes a pair of upper and lower oppositely arranged transmitting grating and receiving grating, which can sense the action when a workpiece passes through the monitoring area of the inductive grating. Only when the operator places the workpiece on the workbench 2 and withdraws his hand from below the gantry 4, and the inductive grating confirms that there is no obstruction, will the inductive grating send a signal to the first lifting driving component 6 to cause the baffle 5 to descend to the lower position, not only ensuring the automatic operation of the first lifting driving component 6, but also effectively preventing the baffle 5 from injuring the operator's hand during the descending process.

[0031] In addition, the blocking device also preferably includes an indicator light 11 installed on the gantry 4, which can display the current position state of the baffle 5 through different colored lights. Specifically, when the baffle 5 is in the upper position and exposes the frame opening of the gantry 4, the indicator light 11 will display green; and when the baffle 5 descends to the lower position and closes the frame opening of the gantry 4, the indicator light 11 will turn red. Such design allows the operator to identify the position of the baffle 5 at a glance, thereby improving the safety and convenience of operation.

[0032] The above are only specific embodiments of the present application, and do not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An energy storage welding station characterized by: The energy storage welding machine, the workbench arranged beside the energy storage welding machine, and the blocking device mounted on the workbench, the blocking device comprising a portal frame fixed on the side of the workbench close to the energy storage welding machine, a baffle connected with the portal frame in a sliding manner and used for shielding the inner frame of the portal frame, a first lifting driving component mounted on the upper side of the portal frame and used for driving the baffle to move up and down, and a sensing device mounted on the workbench and used for sensing the workpiece, the energy storage welding machine and the sensing device being in communication connection with the first lifting driving component.

2. An energy storage welding station as defined in claim 1, wherein: The upper part of the portal frame is provided with square grids on both sides.

3. An energy storage welding station as defined in claim 2, wherein: The baffle comprises a connecting frame connected with the portal frame in a sliding manner and a transparent plate fixed in the connecting frame.

4. An energy storage welding station as defined in claim 3, wherein: The square grids, the connecting frame and the transparent plate all have gaps.

5. An energy storage welding station as defined in claim 3, wherein: The connecting frame is an aluminum profile frame.

6. An energy storage welding station as defined in claim 1, wherein: The sensing device is an induction grating arranged on the side of the portal frame close to the energy storage welding machine.

7. An energy storage welding station as defined in claim 1, wherein: The blocking device further comprises an indicator lamp mounted on the portal frame.

8. An energy storage welding station as defined in claim 1, wherein: The energy storage welding machine comprises a base, a clamping seat mounted on the base and used for fixing the workpiece, an energy storage welding head arranged above the clamping seat and used for welding the workpiece, a second lifting driving component mounted on the base and used for driving the energy storage welding head to move up and down, and a controller mounted on the base and used for controlling the work of the energy storage welding head and the second lifting driving component.

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