Novel chip removal cooling circulation system for full-automatic production line

Abstract

The utility model discloses a novel chip removal cooling circulation system for a full-automatic production line, and belongs to the technical field of machinery. The device comprises a plurality of chipping machines, a chipping cleaner, a scrap iron collecting box, a second-stage water tank and a third-stage water tank, the plurality of chipping machines are arranged near a machine tool, and a crushing device is arranged in each chipping machine; the chip cleaner is arranged at a chip outlet of the chipping machine, and a coarse filter screen is arranged in the chip cleaner; the chip cleaner is connected with a plurality of scrap iron collecting boxes, and internal filter screens are arranged in the scrap iron collecting boxes; the scrap iron collecting box is communicated with the second-stage water tank through a connecting pipe, the scrap cleaner is connected with a sewage area of the second-stage water tank through a metal groove, a fine filtering device and a lifting pump are arranged in the second-stage water tank, and the second-stage water tank is communicated with a plurality of third-stage water tanks. According to the device, the scrap iron and the cooling liquid are effectively separated, and meanwhile, the cooling liquid is efficiently collected and can be recycled.

Description

TECHNICAL FIELD

[0001] The utility model relates to a novel chip removal cooling circulation system for full-automatic production line belongs to mechanical technical field. BACKGROUND

[0002] In the machining process of full-automatic production line, the machine tool will produce a large amount of iron chips and cooling liquid in the machining process, the traditional processing mode is often to utilize the chip removal device to carry out rough filtration to the iron chip and cooling liquid mixture and discharge together, which will cause the waste of resources, and also can cause the pollution of environment, and the machine tool needs to continuously supplement new cooling liquid in the continuous machining process, which increases the production cost. CONTENT

[0003] In order to overcome the insufficient of prior art, the utility model provides a novel chip removal cooling circulation system for full-automatic production line, which realizes the effective separation of iron chips and cooling liquid, and the cooling liquid is also collected efficiently and can be recycled.

[0004] The utility model discloses a novel chip removal cooling circulation system for full-automatic production line, including the chip machine, the chip removal device, the iron chip collection box, the secondary water tank and the tertiary water tank, the chip machine is several, this several chip machines are arranged near the machine tool, and the inside of chip machine is equipped with the pulverizing device, the chip removal device is set up in the position at the chip outlet of chip machine, and the inside of chip removal device is equipped with the rough filter screen, the chip removal device is connected with several iron chip collection boxes, and the inside filter screen is arranged in the iron chip collection box, the iron chip collection box is linked together with the secondary water tank through the connecting pipe, and the chip removal device is connected with the sewage area of secondary water tank through the metal groove, and the inside of secondary water tank is provided with the fine filter device and the booster pump, and the secondary water tank is linked together with several tertiary water tanks.

[0005] The utility model has the advantages that the utility model realizes the efficient separation of iron chips and cooling liquid, improves the utilization rate of resources, reduces the production cost, guarantees the cleanliness of cooling liquid through the fine filtration of secondary water tank, improves the machining efficiency of machine tool, reduces the failure rate, realizes the recycling of cooling liquid, reduces the pollution to environment through the fully enclosed collection structure, and has the remarkable environmental benefit. DRAWINGS

[0006] The utility model is further explained in connection with the drawings and specific embodiment.

[0007] Figure 1 It is the structure schematic diagram of the utility model.

[0008] Mark in drawing:

[0009] 1, chip machine, 2, chip removal device, 3, iron chip collection box, 4, secondary water tank, 5, tertiary water tank. Detailed Implementation

[0010] like Figure 1 As shown, a novel chip removal and cooling circulation system for a fully automated production line includes a chip crusher 1, a chip conveyor 2, a chip collection box 3, a secondary water tank 4, and a tertiary water tank 5. Several chip crushers 1 are arranged near the machine tool, and each chip crusher 1 has a crushing device inside. The chip conveyor 2 is located at the chip outlet of the chip crusher 1 and has a coarse filter screen inside. The chip conveyor 2 is connected to several chip collection boxes 3, each containing an internal filter screen. The chip collection boxes 3 are connected to the secondary water tank 4 via connecting pipes. The chip conveyor 2 is connected to the wastewater area of ​​the secondary water tank 4 via a metal trough. The secondary water tank 4 has a fine filtration device and a booster pump inside, and is connected to several tertiary water tanks 5.

[0011] The chip shredder 1 is used to collect and shred the chips and coolant generated by the machine tool. The chip conveyor 2 is connected to the chip shredder 1 and is used to collect the shredded iron chips and coolant after coarse filtration. The iron chip collection box 3 is connected to the chip conveyor 2 and is used to collect the coarsely filtered iron chips. The secondary water tank 4 is connected to the chip conveyor 2 and is used to receive the coarsely filtered coolant and perform fine filtration to remove impurities from the coolant. The tertiary water tank 5 is connected to the secondary water tank 4 and is used to receive the finely filtered coolant and provide cooling and flushing functions for the machine tool.

[0012] When the machine tool starts processing, the chip crusher 1, located near the machine tool, crushes and mixes the iron filings and coolant generated by the machine tool through its internal crushing device and sends them to the chip conveyor 2. The coarse filter inside the chip conveyor 2 performs preliminary separation of the iron filings and coolant. The iron filings are sent to the iron filings collection box 3 to stand for further processing, and the internal filter further collects the residual coolant in the iron filings. The residual coolant is discharged into the secondary water tank 4 through a connecting pipe. At the same time, the coarsely filtered coolant collected in the chip conveyor 2 is sent to the wastewater area of ​​the secondary water tank 4 through a metal trough. The fine filter inside the secondary water tank 4 further purifies the coolant, removing impurities and particles, allowing the coolant to enter the clean water area of ​​the secondary water tank 4. The coolant in the clean water area is then sent to the tertiary water tank 5 by a booster pump. The tertiary water tank 5 provides cooling and flushing functions for the machine tool.

[0013] This new chip removal and cooling circulation system can be used in CNC lathes and machining centers. During use, through a near-fully sealed coolant circulation system and multi-layer filtration, it reduces coolant loss during machining, reduces chip handling costs, and improves the recycling rate of coolant.

Claims

1. A new type of chip removal cooling circulation system for a fully automatic production line, characterized in that: Including the scrap machine (1), the chip removal device (2), the iron chip collection box (3), the secondary water tank (4) and the tertiary water tank (5), the scrap machine (1) is several, the several scrap machine (1) is arranged in the vicinity of machine tool, and the inside of scrap machine (1) is equipped with pulverizing device;Chip removal device (2) is set at the position of the chip outlet of scrap machine (1), and the inside of chip removal device (2) is equipped with coarse filter screen;Chip removal device (2) is connected with several iron chip collection boxes (3), and the inside filter screen is arranged in iron chip collection box (3);Iron chip collection box (3) is connected with secondary water tank (4) through connecting pipe, and chip removal device (2) is connected with the sewage area of secondary water tank (4) through metal tank, the inside of secondary water tank (4) is equipped with fine filter device and lifting pump, and secondary water tank (4) is connected with several tertiary water tanks (5).

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