Automatic treatment mechanism for bakelite product pouring gate
By installing positioning and lifting components at the end of the robot, the automatic processing mechanism for bakelite product gates has solved the problem of poor consistency in bakelite product gate processing, achieving precise positioning and a fully automated process, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423106846.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing technologies, manual operation cannot effectively guarantee the consistency of bakelite product gate treatment, resulting in inconsistent quality and affecting market competitiveness.
An automatic gate processing mechanism for bakelite products was designed. By installing positioning and lifting components at the end of a robot, and utilizing the synergistic effect of clamping limit blocks, clamping guide rails, and clamping limit pins, the mechanism achieves precise positioning and automated processing of bakelite products.
It improves the positioning accuracy and adaptability of the gate treatment for bakelite products, realizes a fully automated process, reduces manual operation time, improves production efficiency and reduces labor costs, and adapts to the needs of large-scale production.
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Figure CN223630083U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of bakelite product gate, especially relates to a bakelite product gate automatic processing mechanism. BACKGROUND
[0002] The bakelite product gate automatic processing mechanism is a device for automatically processing the gate of the bakelite product after forming. It is usually installed on the bakelite product production line and performs operations such as cutting, polishing, and trimming on the residual gate part of the product after the bakelite product is injection molded.
[0003] At present, the traditional gate processing method often relies on manual operation. When manually processing the gate, the positioning of the bakelite product mainly depends on the experience and naked eye judgment of the operator. Manual operation can flexibly adjust the processing method and strength according to the shape, size, and gate position of different products, and better adapt to various complex situations.
[0004] Although manual operation can flexibly adjust the processing method and strength according to the shape, size, and gate position of different products, manual operation is greatly affected by factors such as the skill level, working state, and fatigue degree of the operator. The quality of the gate processed by different operators or the same operator at different times will have certain differences, leading to uneven product quality and difficulty in ensuring consistency, affecting the overall quality and market competitiveness of the product. Therefore, a bakelite product gate automatic processing mechanism is proposed to solve the above problems. SUMMARY
[0005] To make up for the above shortcomings, the utility model provides a bakelite product gate automatic processing mechanism, aiming to improve the problem of inconsistency in the prior art.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A bakelite product gate automatic processing mechanism, comprising a main plate, the main plate is installed at the end of the robot, the end of the main plate is provided with a positioning assembly, the bottom end of the end of the main plate is provided with a lifting assembly;
[0008] The positioning assembly comprises two cylinder bases, the two cylinder bases are fixedly connected to the bottom side of the end of the main plate, two clamping limiting blocks one are slidably connected to the outer side of the end of each of the two cylinder bases, the other end of the main plate is fixedly connected with two fixed rods, and two clamping limiting blocks two are slidably connected to the outer side of each of the two fixed rods.
[0009] As a further description of the above technical scheme:
[0010] The positioning assembly further comprises two clamping guide rails, both of which are slidingly connected to the inner side of the two clamping limiting blocks one and also slidingly connected to the inner side of the two clamping limiting blocks two.
[0011] As a further description of the above technical solution:
[0012] The lifting assembly comprises two cylinder assemblies, both of which are fixedly connected to the middle bottom side of the two cylinder bases.
[0013] As a further description of the above technical solution:
[0014] Both of the two cylinder assemblies are fixedly connected with a connecting block at the bottom, and both of the two connecting blocks are slidingly connected with a clamping block at the inner side of both ends.
[0015] As a further description of the above technical solution:
[0016] Both of the two clamping limiting blocks one are provided with a clamping limiting nail at the inner side of both ends, and both of the two clamping limiting blocks two are also provided with two clamping limiting nails at the bottom of both ends, and all of the clamping limiting nails are slidingly connected to the inner side of both ends of the two clamping guide rails.
[0017] As a further description of the above technical solution:
[0018] The inner side of all of the clamping blocks is provided with a clamping product.
[0019] As a further description of the above technical solution:
[0020] Both of the two clamping limiting blocks one are slidingly connected to the end of the robot, and both of the two clamping limiting blocks two are slidingly connected to the end of the robot.
[0021] As a further description of the above technical solution:
[0022] Both of the two clamping limiting blocks one are fixedly connected to the outer side of the end of the two clamping guide rails at the bottom side.
[0023] The utility model has the advantages of:
[0024] 1、The utility model discloses a clamping limiting block one and a clamping limiting block two are sliding on the cylinder base and the fixed rod, and the clamping guide rail and the clamping limiting nail are cooperated, can be according to the shape and size of different bakelite product and carry out flexible and accurate positioning, effectively improve the accuracy and adaptability of positioning, reduce the product processing failure caused by positioning deviation.
[0025] 2、The whole mechanism is installed at the end of the robot, through the movement of the robot and the positioning, lifting and clamping action of the mechanism itself, realizes the full automatic process from grabbing the bakelite product to polishing the sprue and finally placing the product. Greatly improve the production efficiency, reduce the time and labor cost of manual operation, and can run continuously for a long time, adapt to the demand of large-scale production. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of an automatic processing mechanism for a bakelite sprue is provided for the utility model;
[0027] Figure 2 A structure schematic view of a mainboard of an automatic processing mechanism for a bakelite sprue is provided for the utility model;
[0028] Figure 3 A structure schematic view of a connecting block of an automatic processing mechanism for a bakelite sprue is provided for the utility model;
[0029] Figure 4 A structure schematic view of a clamping block of an automatic processing mechanism for a bakelite sprue is provided for the utility model.
[0030] Legend:
[0031] 1, mainboard; 2, clamping limiting block one; 3, clamping limiting block two; 4, clamping guide rail; 5, clamping limiting pin; 6, cylinder base; 7, clamping block; 8, clamping product; 9, cylinder assembly; 10, connecting block; 11, fixed rod. DETAILED DESCRIPTION
[0032] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0033] Referring to Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the utility model: an automatic processing mechanism for a bakelite sprue, comprising a mainboard 1, the mainboard 1 is installed at the end of the robot, the end of the mainboard 1 is provided with a positioning assembly, and the bottom end of the end of the mainboard 1 is provided with a lifting assembly;
[0034] The positioning assembly comprises two cylinder bases 6 fixedly connected to the bottom side of the end of the main plate 1, two clamping limiting blocks one 2 slidingly connected to the outer side of the end of the two cylinder bases 6, two fixed rods 11 fixedly connected to the other end of the main plate 1, and clamping limiting blocks two 3 slidingly connected to the outer side of the two fixed rods 11. The two cylinder bases 6 are stably fixed to the bottom side of the end of the main plate 1, which provides a basis for the movement of the subsequent related components. The outer side of the end of the two cylinder bases 6 is slidingly connected to the two clamping limiting blocks one 2 respectively, so that the clamping limiting blocks one 2 can slide along the outer side of the end of the cylinder base 6. The positioning assembly further comprises clamping guide rails 4 slidingly connected to the inner side of the two clamping limiting blocks one 2 and the inner side of the clamping limiting blocks two 3. The outer side of the two fixed rods 11 at the other end of the main plate 1 is slidingly connected to the clamping limiting blocks two 3, which also has a corresponding sliding degree of freedom. The clamping guide rails 4, as the key guiding component, are slidingly connected to the inner side of the two clamping limiting blocks one 2 and the inner side of the clamping limiting blocks two 3, and this unique connection mode creates conditions for accurate positioning.
[0035] With reference to Figure 2 , Figure 3 and Figure 4 , the inner side of the two ends of the two clamping limiting blocks one 2 is provided with clamping limiting nails 5, and the bottom two ends of the two clamping limiting blocks two 3 are also provided with two clamping limiting nails 5, and a plurality of clamping limiting nails 5 are slidingly connected to the inner side of the two ends of the two clamping guide rails 4. The bottom side of the clamping limiting blocks one 2 is fixedly connected to the outer side of the end of the two clamping guide rails 4. The clamping limiting blocks one 2 and the clamping limiting blocks two 3 are important components of the positioning assembly, which are used to determine the position of the bakelite product. The clamping limiting nails 5 are respectively arranged at the inner side of the two ends of the two clamping limiting blocks one 2 and the bottom two ends of the two clamping limiting blocks two 3, and the clamping limiting nails 5 are slidingly connected to the inner side of the two ends of the two clamping guide rails 4. At the same time, the bottom side of the clamping limiting blocks one 2 is also fixedly connected to the outer side of the end of the clamping guide rails 4. This close connection and layout in structure establishes a relationship of mutual restriction and cooperation.
[0036] With reference to Figure 1 , Figure 3 and Figure 4The lifting assembly comprises two cylinder assemblies 9, the ends of which are fixedly connected to the middle bottom side of the two cylinder bases 6. The two cylinder assemblies 9 in the lifting assembly play a key driving role, and their ends are fixedly connected to the middle bottom side of the two cylinder bases 6, which provides a reliable installation basis for the cylinder assemblies 9. The bottom of each cylinder assembly 9 is fixedly connected with a connecting block 10, and the inner sides of the two ends of the two connecting blocks 10 are slidingly connected with clamping blocks 7. When the cylinder assembly 9 starts to work, it will drive the connecting block 10 to move up and down, thereby providing a basis for subsequent clamping product related operations to adjust the up and down position. The inner sides of the plurality of clamping blocks 7 are provided with clamping products 8. The top of the two clamping limit blocks one 2 is slidingly connected to the end of the robot, and the top of the two clamping limit blocks two 3 is slidingly connected to the end of the robot. The top of the two clamping limit blocks one 2 is slidingly connected to the end of the robot, and the top of the two clamping limit blocks two 3 is also slidingly connected to the end of the robot. This connection method enables the entire automatic processing mechanism to rely on the motion system of the robot and move to the appropriate working area under the drive of the robot.
[0037] Working principle: When the handle of the bakelite product needs to be processed, the robot moves the automatic processing mechanism to the appropriate position. First, the positioning assembly plays a role, and the two cylinder bases 6 at the bottom of the end of the main plate 1 are fixed, and the clamping limit block one 2 can slide outside the end of the cylinder base 6. At the same time, the clamping limit block two 3 outside the two fixed rods 11 at the other end of the main plate 1 can also slide. The clamping guide rail 4 is a key positioning and guiding component, which is slidingly connected to the inner sides of the two clamping limit blocks one 2 and the inner sides of the clamping limit blocks two 3. During work, by the relative sliding of the clamping limit block one 2, the clamping limit block two 3 and the clamping guide rail 4, the position can be adjusted according to the shape and size of the bakelite product, so as to realize the preliminary positioning of the bakelite product. In addition, the clamping limit nails 5 at the inner sides of the two ends of the two clamping limit blocks one 2 and the clamping limit nails 5 at the bottom of the two ends of the clamping limit blocks two 3 are slidingly connected to the inner sides of the two ends of the clamping guide rail 4. These clamping limit nails 5 can further ensure the accuracy of positioning and prevent the clamping limit block one 2 and the clamping limit block two 3 from shifting during positioning.
[0038] The lifting assembly is mainly driven by two cylinder assemblies 9. The ends of the two cylinder assemblies 9 are fixed to the middle bottom side of the two cylinder bases 6, and when the cylinder assemblies 9 work, the whole lifting assembly is pushed to move up and down. The two ends of the connecting block 10 at the bottom of the two cylinder assemblies 9 are slidably connected to the inner side of the clamping block 7. During the lifting process, the clamping block 7 can be properly adjusted in position inside the connecting block 10 to better adapt to the shape and position of the bakelite product. When the lifting assembly is lowered to the product placing disc, the clamping block 7 is actuated to clamp the product 8, the clamped product is lifted up, then the robot head is rotated to the grinding wheel side, the clamp and the product are moved close to the grinding wheel, the work of polishing the sprue is completed, then the clamp is released, and the product falls into the product box, completing a cycle.
[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. An automatic ejection mechanism for bakelite products, comprising a main plate (1), characterized in that: The main plate (1) is installed at the end of the robot, and the end of the main plate (1) is provided with a positioning assembly, and the bottom end of the end of the main plate (1) is provided with a lifting assembly. The positioning assembly comprises two cylinder bases (6), both of which are fixedly connected to the bottom side of the end of the main plate (1), and both of which are slidably connected with two clamping limiting blocks one (2) on the outer side of the end of the cylinder base (6). The other end of the main plate (1) is fixedly connected with two fixed rods (11), and both outer sides of the two fixed rods (11) are slidably connected with clamping limiting blocks two (3).
2. The automatic sprue handling mechanism for bakelite products according to claim 1, characterized in that: The positioning assembly further comprises clamping guide rails (4), both of which are slidably connected to the inner side of the two clamping limiting blocks one (2), and both of which are also slidably connected to the inner side of the clamping limiting blocks two (3).
3. The automatic sprue handling mechanism for bakelite products as claimed in claim 1 wherein: The lifting assembly comprises two cylinder assemblies (9), both of which are fixedly connected to the middle bottom side of the two cylinder bases (6).
4. The automatic sprue handling mechanism for bakelite products according to claim 3, characterized in that: Both of the cylinder assemblies (9) are fixedly connected with connecting blocks (10) at the bottom, and both of the connecting blocks (10) are slidably connected with clamping blocks (7) at the inner side of both ends.
5. The automatic sprue handling mechanism for bakelite products as claimed in claim 1 wherein: Both of the clamping limiting blocks one (2) are provided with clamping limiting nails (5) at the inner side of both ends, and both of the clamping limiting blocks two (3) are also provided with two clamping limiting nails (5) at the bottom of both ends, and a plurality of clamping limiting nails (5) are slidably connected to the inner side of both ends of the two clamping guide rails (4).
6. The automatic sprue handling mechanism for bakelite products as claimed in claim 4 wherein: A plurality of clamping blocks (7) are provided with clamping products (8) at the inner side.
7. The automatic sprue handling mechanism for bakelite products as claimed in claim 1 wherein: Both of the clamping limiting blocks one (2) are slidably connected to the end of the robot at the top, and both of the clamping limiting blocks two (3) are slidably connected to the end of the robot at the top.
8. The automatic sprue handling mechanism for bakelite products as claimed in claim 1 wherein: Both of the clamping limiting blocks one (2) are fixedly connected to the outer side of the end of the two clamping guide rails (4) at the bottom side.