Deburring machine with disc brush

By introducing a combination of a disc brush mechanism and a sanding belt mechanism into the deburring machine, the problem of low efficiency in existing deburring machines has been solved, achieving efficient and comprehensive burr removal and polishing effects.

CN223630096UActive Publication Date: 2025-12-05SUZHOU XINDINGLI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422866073.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-12-05
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing deburring machines are ineffective at deburring, requiring multiple operations and resulting in low equipment efficiency.

Method used

A deburring machine with a disc brush is used, which combines a sanding belt mechanism and a disc brush mechanism. The sanding belt mechanism initially removes burrs, and then the disc brush mechanism performs all-round grinding. The rotating and moving disc brush components improve the grinding effect and range.

Benefits of technology

It improves the burr removal effect and work efficiency, and ensures the uniformity and integrity of product surface polishing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The deburring machine with the disc brush comprises a workbench, a conveying mechanism is arranged on the workbench, and an abrasive belt mechanism, a disc brush mechanism and a first rolling assembly are sequentially arranged along the conveying mechanism. The disc brush mechanism comprises a first driving mechanism, a second driving mechanism, a third driving mechanism, a sliding frame, a fixing frame, a rotating disc and a plurality of disc brush assemblies, the disc brush assemblies are rotationally installed at the bottom of the rotating disc in the circumferential direction, and the first driving mechanism is installed on the rotating disc; the driving end of the first driving mechanism is connected with the disc brushes through a first transmission assembly, the rotary disc is connected with the sliding frame through a rotary shaft, the driving end of the second driving mechanism is connected with the sliding frame through a second transmission assembly, and the sliding frame is in horizontal sliding fit with the fixing frame which is installed at the top end of the workbench. The third driving mechanism is connected with the rotating shaft through a third transmission assembly. The deburring machine with the disc brush not only improves the deburring effect, but also improves the working efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to deburring machine technical field, in particular to a deburring machine with disc brush. BACKGROUND

[0002] The deburring machine in prior art usually carries out deburring operation to products through the sand belt mechanism. The deburring effect of the deburring machine is poor, and cannot reach 100% deburring, so that multiple deburring operations are needed, leading to poor deburring efficiency of the equipment. INVENTION CONTENTS

[0003] The utility model solves the technical problem to provide a deburring machine with disc brush, the deburring machine not only improves deburring effect, and improves work efficiency.

[0004] The utility model solves the technical problem and adopts the technical scheme: a deburring machine with disc brush, including work table, the work table is provided with conveying mechanism, along conveying mechanism is provided with sand belt mechanism for deburring to product, disc brush mechanism for polishing to product and first roller assembly for rolling to product in proper order, and sand belt mechanism and disc brush mechanism are located above conveying mechanism.

[0005] The disc brush mechanism includes first drive mechanism, second drive mechanism, third drive mechanism, sliding frame, fixed frame, rotating disc and a plurality of disc brush assemblies, a plurality of disc brush assemblies are circumferentially rotatably installed at the bottom of the rotating disc, the first drive mechanism is installed on the rotating disc, the driving end of the first drive mechanism is connected with the plurality of disc brushes through the first transmission assembly, the rotating disc is connected with the sliding frame through the rotating shaft, the driving end of the second drive mechanism is connected with the sliding frame through the second transmission assembly, the sliding frame is horizontally slidably connected with the fixed frame, the fixed frame is installed at the top end of the work table, the third drive mechanism is connected with the rotating shaft through the third transmission assembly, and the third drive mechanism is used to drive the rotating shaft to rotate the rotating disc.

[0006] In one embodiment, the disc brush assembly of the deburring machine with disc brush includes a disc brush, a chuck and a shaft, the chuck is connected with the rotating disc through two bearing seats, one end of the chuck is fixedly connected with the disc brush, and the other end of the chuck is fixedly connected with the shaft.

[0007] In one embodiment, the first transmission assembly of the deburring machine with disc brush includes a belt and a plurality of tensioning seats, the belt is sequentially wound on the shaft and the driving end of the first drive mechanism, the plurality of tensioning seats are installed on the rotating disc along the winding position of the belt line, and the plurality of tensioning seats are used to tension the belt, and the first drive mechanism is used to drive the belt to rotate the shaft and the disc brush.

[0008] In one of the embodiments, the tensioning seat of the deburring machine with disc brush comprises a fixed seat and a plurality of bearings rotatably mounted on the fixed seat. When the belt rotates, the bearings rotate under force.

[0009] In one of the embodiments, the second transmission assembly of the deburring machine with disc brush comprises a connecting rod, a first rotating sleeve and a second rotating sleeve. The two ends of the connecting rod are fixedly connected with the first rotating sleeve and the second rotating sleeve respectively. The driving end of the second driving mechanism is connected with the first rotating sleeve. The second rotating sleeve is rotatably connected with the sliding frame. The second driving mechanism is used to drive the second transmission assembly to move the sliding frame horizontally along the fixed frame.

[0010] In one of the embodiments, the abrasive belt mechanism of the deburring machine with disc brush comprises a plurality of abrasive belt assemblies. A plurality of second rolling assemblies for rolling the product are arranged between adjacent abrasive belt assemblies. The abrasive belt assembly comprises a fourth driving mechanism, a mounting frame, a tensioning assembly, a driving roller, a driven roller and an abrasive belt wound on the driving roller and the driven roller. The fourth driving mechanism is mounted on the workbench. The driving end of the fourth driving mechanism is connected with the driving roller. The two ends of the mounting frame are fixedly connected with the workbench. The two ends of the driving roller are rotatably connected with the mounting frame. The tensioning assembly comprises a tensioning beam and a tensioning cylinder. The driven roller is rotatably mounted on the tensioning beam. The tensioning cylinder is mounted on the mounting frame. The driving end of the tensioning cylinder is connected with the tensioning beam. The tensioning cylinder is used to drive the tensioning beam to drive the driven roller to perform tensioning operation.

[0011] In one of the embodiments, the deburring machine with disc brush further comprises a water tank for collecting cooling water. The water tank is located below the conveying mechanism.

[0012] In one of the embodiments, the deburring machine with disc brush further comprises a jacking mechanism for jacking the conveying mechanism. The jacking mechanism comprises a fifth driving mechanism and a chain wheel and chain screw rod transmission assembly. The fifth driving mechanism is mounted at the bottom end of the workbench. The driving end of the fifth driving mechanism is connected with the chain wheel and chain screw rod transmission assembly. The connecting rod of the chain wheel and chain screw rod transmission assembly is connected with the conveying mechanism.

[0013] The deburring machine with disc brush provided by the present application has the following advantages:

[0014] The deburring machine with disc brush provided by the present application has the following advantages:

[0015] The deburring machine with disc brush provided by the present application has the following advantages: BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A schematic view of a deburring machine with a disc brush for an embodiment of the present application;

[0017] Figure 2 A schematic view of a disc brush mechanism of a deburring machine with a disc brush for an embodiment of the present application;

[0018] Figure 3 A schematic view of a sand belt mechanism of a deburring machine with a disc brush for an embodiment of the present application;

[0019] Wherein:

[0020] 1, workbench; 2, conveying mechanism; 3, sand belt mechanism; 4, disc brush mechanism; 5, first roller assembly; 6, water tank; 7, jacking mechanism; 31, sand belt assembly; 312, mounting frame; 313, tensioning assembly; 314, driving roller; 315, driven roller; 316, sand belt; 003, tensioning beam; 004, tensioning cylinder; 41, first driving mechanism; 42, second driving mechanism; 43, third driving mechanism; 44, sliding frame; 45, fixed frame; 46, rotating disc; 47, disc brush assembly; 48, first transmission assembly; 49, second transmission assembly; 50, third transmission assembly; 51, rotating shaft; 471, disc brush; 472, chuck; 473, rotating shaft; 481, belt; 482, tensioning seat; 001, fixed seat; 002, bearing; 491, connecting rod; 492, first rotating sleeve; 493, second rotating sleeve; 71, fifth driving mechanism; 72, chain wheel chain screw transmission assembly. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.

[0022] As Figure 1 shown, the embodiment of the present application provides a deburring machine with a disc brush, which comprises a workbench 1, a conveying mechanism 2 is arranged on the workbench 1, a sand belt mechanism 3 for deburring products, a disc brush mechanism 4 for polishing products and a first roller assembly 5 for rolling products are sequentially arranged along the conveying mechanism 2, and the sand belt mechanism 3 and the disc brush mechanism 4 are located above the conveying mechanism 2.

[0023] As Figure 2As shown, the disc brush mechanism 4 comprises a first driving mechanism 41, a second driving mechanism 42, a third driving mechanism 43, a sliding frame 44, a fixed frame 45, a rotating disc 46 and a plurality of disc brush assemblies 47, the plurality of disc brush assemblies 47 are circumferentially rotatably installed at the bottom of the rotating disc 46, the first driving mechanism 41 is installed on the rotating disc 46, the driving end of the first driving mechanism 41 is connected with the plurality of disc brush assemblies 47 through a first transmission assembly 48, the rotating disc 46 is connected with the sliding frame 44 through a rotating shaft 51, the driving end of the second driving mechanism 42 is connected with the sliding frame 44 through a second transmission assembly 49, the sliding frame 44 is horizontally slidably connected with the fixed frame 45, the fixed frame 45 is installed at the top end of the workbench 1, the third driving mechanism 43 is connected with the rotating shaft 51 through a third transmission assembly 50, and the third driving mechanism 43 is used to drive the rotating shaft 51 to drive the rotating disc 46 to rotate.

[0024] Specifically, six disc brush assemblies 47 are circumferentially rotatably installed at the bottom of the rotating disc 46, the first driving mechanism 41 is a first motor, the driving end of the first motor is connected with the rotating shafts 473 of the six disc brush assemblies 47 through the first transmission assembly 48, the first motor drives the first transmission assembly 48 to drive the six disc brush assemblies 47 to rotate, thereby enhancing the polishing effect and grinding intensity. The third driving mechanism 43 is a third motor, the driving end of the third motor is connected with the rotating shaft 51 through the third transmission assembly 50, the third motor drives the third transmission assembly 50 to drive the rotating shaft 51 and the rotating disc 46 to revolve, thereby improving the uniformity of polishing the product. The second driving mechanism 42 is a second motor, the driving end of the second motor is connected with the sliding frame 44 through the second transmission assembly 49, the second motor drives the sliding frame 44 to move horizontally, thereby expanding the polishing range of the product.

[0025] The product is placed on the conveying mechanism 2, the conveying mechanism 2 conveys the product, the first roller pressing assembly 5 rolls the product, the abrasive belt mechanism 3 rolls and deburrs the product, the first motor of the disc brush mechanism 4 drives the six disc brush assemblies 47 to polish the product, the second motor drives the rotating disc 46 to drive the six disc brush assemblies 47 to polish each part of the product, the third motor drives the sliding frame 44 to drive the rotating disc 46 and the six disc brush assemblies 47 to move horizontally, thereby expanding the polishing range of the product, and the product is discharged from the other end of the conveying mechanism 2 after polishing.

[0026] In the above structure, the disc brush mechanism 4 and the abrasive belt mechanism 3 are arranged to cooperate to deburr and polish the product in all directions. The deburring machine with disc brushes not only improves the deburring effect, but also improves the work efficiency.

[0027] As Figure 2As shown in the drawings, in one embodiment, the disc brush assembly 47 of the disc brush deburring machine comprises a disc brush 471, a chuck 472 and a rotating shaft 473, the chuck 472 is connected to the rotating disc 46 through two bearing seats, one end of the chuck 472 is fixedly connected to the disc brush 471, and the other end of the chuck 472 is fixedly connected to the rotating shaft 473. When the first motor drives the belt 481 of the first transmission assembly 48 to rotate, the belt 481 drives the rotating shaft 473 to rotate, and the rotating shaft 473 drives the chuck 472 and the disc brush 471 to rotate. The arrangement of the disc brush assembly 47 facilitates the rotation of the product for polishing.

[0028] As shown in the drawings, Figure 2 In one embodiment, the first transmission assembly 48 of the disc brush deburring machine comprises a belt 481 and a plurality of tensioning seats 482, the belt 481 is sequentially wound around the rotating shaft 473 and the driving end of the first driving mechanism 41, and the plurality of tensioning seats 482 are installed on the rotating disc 46 along the winding position of the belt 481. The plurality of tensioning seats 482 are used to tension the belt 481, and the first driving mechanism 41 is used to drive the belt 481 to drive the rotating shaft 473 and the disc brush 471 to rotate. The belt 481 is sequentially wound around the driving end of the first motor and the rotating shaft 473 of the six disc brush assemblies 47, and the seven tensioning seats 482 respectively tension the belt 481 in the circumferential direction. When the first motor drives the belt 481 to rotate, the belt 481 drives the rotating shaft 473 of the six disc brush assemblies 47 and the bearing 002 of the seven tensioning seats 482 to rotate. This arrangement facilitates the first motor to drive the belt 481 to drive the disc brush assembly 47 to rotate, ensuring the stability of operation.

[0029] As shown in the drawings, Figure 2 In one embodiment, the tensioning seat 482 of the disc brush deburring machine comprises a fixed seat 001 and a plurality of bearings 002, the plurality of bearings 002 are rotatably installed on the fixed seat 001, and the bearings 002 rotate under stress when the belt 481 rotates. This arrangement facilitates the tensioning of the belt 481 and the rotation of the belt 481, ensuring the stability of operation.

[0030] As shown in the drawings, Figure 2 In one embodiment, the second transmission assembly 49 of the disc brush deburring machine comprises a connecting rod 491, a first rotating sleeve 492 and a second rotating sleeve 493, the two ends of the connecting rod 491 are fixedly connected to the first rotating sleeve 492 and the second rotating sleeve 493 respectively, the driving end of the second driving mechanism 42 is hingedly connected to the first rotating sleeve 492, the second rotating sleeve 493 is rotatably connected to the sliding bracket 44, and the second driving mechanism 42 is used to drive the second transmission assembly 49 to drive the sliding bracket 44 to move horizontally along the fixed bracket 45. This arrangement facilitates the second motor to drive the sliding bracket 44 to move horizontally along the fixed bracket 45.

[0031] AsFigure 3 As shown in the drawings, in one embodiment, the sand belt mechanism 3 of the deburring machine with disc brush comprises a plurality of sand belt assemblies 31, and a plurality of second roller pressing assemblies for pressing the product are arranged between adjacent sand belt assemblies 31. The sand belt assembly 31 comprises a fourth driving mechanism, a mounting frame 312, a tensioning assembly 313, a driving roller 314, a driven roller 315, and a sand belt 316 wound around the driving roller 314 and the driven roller 315. The fourth driving mechanism is installed on the workbench 1, and the driving end of the fourth driving mechanism is connected with the driving roller 314. The two ends of the mounting frame 312 are fixedly connected with the workbench 1, and the two ends of the driving roller 314 are rotationally connected with the mounting frame 312. The tensioning assembly 313 comprises a tensioning beam 003 and a tensioning cylinder 004. The driven roller 315 is rotationally installed on the tensioning beam 003, and the tensioning cylinder 004 is installed on the mounting frame 312. The driving end of the tensioning cylinder 004 is connected with the tensioning beam 003, and the tensioning cylinder 004 is used to drive the tensioning beam 003 to drive the driven roller 315 to perform tensioning operation. Three sand belt assemblies 31 and four second roller pressing assemblies are arranged on the workbench 1. The fourth driving mechanism is a fourth motor. When the product is transported to the sand belt mechanism 3, the second roller pressing assemblies press the product, and the fourth motor of the three sand belt assemblies 31 drives the driving roller 314 to drive the driven roller 315 and the sand belt 316 to rotate to sequentially remove the burrs of the product. If the sand belt 316 is loose, the tensioning cylinder 004 can drive the tensioning beam 003 to move to adjust the tensioning degree of the driven roller 315 and the sand belt 316. This arrangement facilitates multiple burr removal on the surface of the product, and improves the burr removal effect.

[0032] As shown in the drawings, Figure 1 In one embodiment, the deburring machine with disc brush further comprises a water tank 6 for collecting cooling water, and the water tank 6 is located below the conveying mechanism 2. The arrangement of the water tank 6 facilitates the recycling of cooling water.

[0033] As shown in the drawings, Figure 1 In one embodiment, the deburring machine with disc brush further comprises a jacking mechanism 7 for jacking the conveying mechanism 2. The jacking mechanism 7 comprises a fifth driving mechanism 71 and a chain wheel and chain screw rod transmission assembly 72. The fifth driving mechanism 71 is installed at the bottom end of the workbench 1, the driving end of the fifth driving mechanism 71 is connected with the chain wheel and chain screw rod transmission assembly 72, and the connecting rod 491 of the chain wheel and chain screw rod transmission assembly 72 is connected with the conveying mechanism 2. The fifth driving mechanism 71 is a fifth motor, the fifth motor drives the chain wheel and chain screw rod transmission assembly 72 to jack up and lower the frame body of the conveying mechanism 2, so as to adjust the distance between the product and the sand belt mechanism 3 and the disc brush mechanism 4. This arrangement improves the versatility of the equipment.

[0034] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A deburring machine with a brush on a reel, characterized in that, The utility model provides a product deburring and polishing device, including workbench (1), be provided with conveying mechanism (2) on workbench (1), be provided with sand belt mechanism (3) for deburring product, disc brush mechanism (4) for polishing product and first roller assembly (5) for the roller pressure of product in proper order along conveying mechanism (2), sand belt mechanism (3) and disc brush mechanism (4) are located the top of conveying mechanism (2), The disc brush mechanism (4) includes a first driving mechanism (41), a second driving mechanism (42), a third driving mechanism (43), a sliding frame (44), a fixed frame (45), a rotating disc (46), and a plurality of disc brush assemblies (47). The plurality of disc brush assemblies (47) are circumferentially installed at the bottom of the rotating disc (46). The first driving mechanism (41) is installed on the rotating disc (46). The driving end of the first driving mechanism (41) is connected with the plurality of disc brushes (471) through a first transmission assembly (48). The rotating disc (46) is connected with the sliding frame (44) through a rotating shaft (51). The driving end of the second driving mechanism (42) is connected with the sliding frame (44) through a second transmission assembly (49). The sliding frame (44) is horizontally slidingly connected with the fixed frame (45). The fixed frame (45) is installed at the top end of the workbench (1). The third driving mechanism (43) is connected with the rotating shaft (51) through a third transmission assembly (50). The third driving mechanism (43) is used to drive the rotating shaft (51) to rotate the rotating disc (46).

2. The deburring machine with a brush of claim 1, characterized in that, The disc brush assembly (47) includes a disc brush (471), a chuck (472), and a rotating shaft (473). The chuck (472) is connected with the rotating disc (46) through two bearing seats. One end of the chuck (472) is fixedly connected with the disc brush (471). The other end of the chuck (472) is fixedly connected with the rotating shaft (473).

3. The deburring machine with a brush of claim 2, characterized in that, The first transmission assembly (48) includes a belt (481) and a plurality of tensioning seats (482). The belt (481) is sequentially wound on the rotating shaft (473) and the driving end of the first driving mechanism (41). The plurality of tensioning seats (482) are installed on the rotating disc (46) along the winding position of the belt (481). The plurality of tensioning seats (482) are used to tension the belt (481). The first driving mechanism (41) is used to drive the belt (481) to rotate the rotating shaft (473) and the disc brush (471).

4. The deburring machine with a brush of claim 3, characterized in that, The tensioning seat (482) includes a fixed seat (001) and a plurality of bearings (002). The plurality of bearings (002) are rotatably installed on the fixed seat (001). When the belt (481) rotates, the bearings (002) rotate under stress.

5. The deburring machine with a brush as claimed in claim 1, characterized in that, The second transmission assembly (49) comprises a connecting rod (491), a first rotating sleeve (492) and a second rotating sleeve (493), both ends of the connecting rod (491) are fixedly connected with the first rotating sleeve (492) and the second rotating sleeve (493) respectively, the driving end of the second driving mechanism (42) is connected with the first rotating sleeve (492), the second rotating sleeve (493) is rotationally connected with the sliding frame (44), and the second driving mechanism (42) is used for driving the second transmission assembly (49) to drive the sliding frame (44) to move horizontally along the fixed frame (45).

6. The deburring machine with a brush as claimed in claim 1, characterized in that, The sand belt mechanism (3) comprises a plurality of sand belt assemblies (31), a plurality of second rolling assemblies for rolling products are arranged between adjacent sand belt assemblies (31), the sand belt assembly (31) comprises a fourth driving mechanism, a mounting frame (312), a tensioning assembly (313), a driving roller (314), a driven roller (315) and a sand belt (316) wound on the driving roller (314) and the driven roller (315), the fourth driving mechanism is installed on the workbench (1), the driving end of the fourth driving mechanism is connected with the driving roller (314), both ends of the mounting frame (312) are fixedly connected with the workbench (1), both ends of the driving roller (314) are rotationally connected with the mounting frame (312), and the tensioning assembly (313) comprises a tensioning beam (003) and a tensioning cylinder (004), the driven roller (315) is rotationally installed on the tensioning beam (003), the tensioning cylinder (004) is installed on the mounting frame (312), the driving end of the tensioning cylinder (004) is connected with the tensioning beam (003), and the tensioning cylinder (004) is used for driving the tensioning beam (003) to drive the driven roller (315) to perform tensioning operation.

7. The deburring machine with a brush as claimed in claim 1, characterized in that, The water tank (6) for collecting cooling water is further included, and the water tank (6) is located below the conveying mechanism (2).

8. The deburring machine with a brush as claimed in claim 1, characterized in that, The jacking mechanism (7) for jacking the conveying mechanism (2) is further included, the jacking mechanism (7) comprises a fifth driving mechanism (71) and a chain wheel and chain screw rod transmission assembly (72), the fifth driving mechanism (71) is installed at the bottom end of the workbench (1), the driving end of the fifth driving mechanism (71) is connected with the chain wheel and chain screw rod transmission assembly (72), and the screw rod of the chain wheel and chain screw rod transmission assembly (72) is connected with the conveying mechanism (2).