Quick cutting device for autoclaved aerated concrete composite thermal insulation external wall panel
By using X, Y, and Z displacement components and a gear meshing system, automatic cutting of autoclaved aerated concrete (AAC) exterior wall panels is achieved, solving the problem that existing equipment can only cut in one direction, and improving cutting efficiency and flexibility.
Patent Information
- Application Number
- CN202422922815.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing autoclaved aerated concrete composite insulation exterior wall panel cutting equipment can only cut in one direction, requiring manual adjustment of the panel direction, resulting in low cutting efficiency.
By employing X, Y, and Z displacement components and a gear meshing system, the cutting component achieves three-dimensional movement, automatically adjusting the cutting direction and simplifying the operation process.
It improves cutting efficiency and flexibility, reduces the labor intensity of workers, and adapts to the cutting needs of plates of different shapes and sizes.
Smart Images

Figure CN223630644U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to concrete slab technical field, concretely relates to a kind of autoclaved aerated concrete composite thermal insulation external wall board quick cutting device. BACKGROUND
[0002] Autoclaved aerated concrete composite thermal insulation external wall board is a kind of light environmental protection building material made of cement, lime, silica sand and the like as main raw material, with good fire resistance, fireproof, sound insulation, heat insulation, thermal insulation and the like, is very popular in construction industry, especially for the wall, floor and roof system of residential and commercial building.But, in traditional prefabricated part processing workshop, the size and weight of autoclaved aerated concrete composite thermal insulation external wall board are generally fixed, to adapt to different building needs, cutting is needed to the slab to adapt to different building size requirements.
[0003] Through the search, the utility model patent with Chinese patent publication No.CN217861933U discloses a kind of cutting equipment for concrete slab processing, the equipment can reduce the dust generated when cutting concrete slab by the cooperation of dust collector and water spraying mechanism, but only one direction of slab can be cut when cutting concrete slab, when other direction of slab needs to be cut, staff needs to adjust slab, make the cutting direction of slab align with the cutting direction of cutting wheel, process is more cumbersome, cutting efficiency is low.
[0004] Therefore, we propose a kind of autoclaved aerated concrete composite thermal insulation external wall board quick cutting device. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of autoclaved aerated concrete composite thermal insulation external wall board quick cutting device to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model adopts the following technical solutions:
[0007] The utility model provides a kind of autoclaved aerated concrete composite thermal insulation external wall board quick cutting device, including base, the two sides of the base are equipped with X direction displacement component, X direction displacement component is equipped with top frame on, the side of top frame is equipped with Z direction displacement component, Z direction displacement component is equipped with lifting plate on, the top of lifting plate is equipped with Y direction displacement component, fourth drive motor is fixedly arranged in the bottom of Y direction displacement component, rotating shaft is rotatably arranged in the bottom of Y direction displacement component, the output end of fourth drive motor is connected with first gear, second gear is fixedly arranged on rotating shaft, second gear is equipped with at least part gear teeth along circumference, the gear tooth part of first gear and second gear is engaged, cutting assembly is fixedly arranged on the end of rotating shaft away from Y direction displacement component.
[0008] Further, the X-direction displacement assembly comprises a first wire rail and a first driving motor, the first wire rail is provided with a first sliding block sliding along the length direction of the first wire rail, the first sliding block is provided with a top frame fixedly connected thereto, the first driving motor is fixedly arranged at one end of the side face of the base through a motor support, the output end of the first driving motor is connected with a first lead screw, one end of the first lead screw away from the first driving motor is rotatably arranged on the base through a bearing seat, the first lead screw penetrates through the top frame, the top frame is fixedly provided with a first lead screw nut matched with the first lead screw, and the first lead screw is in threaded connection with the first lead screw nut.
[0009] Further, the two ends of the first wire rail are provided with first wire rail stoppers.
[0010] Further, the Z-direction displacement assembly comprises a third driving motor, the third driving motor is fixedly arranged at the upper end of the top frame through a motor support, the output end of the third driving motor is connected with a third lead screw, one end of the third lead screw away from the third driving motor is rotatably arranged on the top frame through a bearing seat, the third lead screw penetrates through the lifting plate, the lifting plate is fixedly provided with a third lead screw nut matched with the third lead screw, and the third lead screw is in threaded connection with the third lead screw nut.
[0011] Further, the Y-direction displacement assembly comprises a gas cylinder, the gas cylinder is fixedly arranged at the top end of the lifting plate through a gas cylinder fixing plate, the pushing rod of the gas cylinder is fixedly connected with a second sliding block, the top end of the lifting plate is provided with an adjusting groove penetrating through the lifting plate, the second sliding block is inserted into the adjusting groove, the fourth driving motor is fixedly arranged at the bottom end of the second sliding block, and the rotating shaft is rotatably arranged at the bottom end of the second sliding block.
[0012] Further, the cutting assembly comprises a fifth driving motor and a cutting knife, the fifth driving motor is fixedly arranged at one end of the rotating shaft away from the second sliding block, and the output end of the fifth driving motor is fixedly connected with the cutting knife.
[0013] Further, the top end of the base is provided with a second wire rail and a second driving motor, the second wire rail is provided with a conveying table along the length direction of the second wire rail, the second driving motor is fixedly arranged at one end of the top end of the base, the output end of the second driving motor is connected with a second lead screw, one end of the second lead screw away from the second driving motor is rotatably arranged on the base through a bearing seat, the second lead screw penetrates through the conveying table, the conveying table is fixedly provided with a second lead screw nut matched with the second lead screw, and the second lead screw is in threaded connection with the second lead screw nut.
[0014] Further, the two ends of the second wire rail are provided with second wire rail stoppers.
[0015] Compared with the prior art, the utility model has the following technical effects:
[0016] 1. The utility model discloses, second gear is provided with at least part of the gear teeth along the circumferential direction, and the gear tooth part of first gear and second gear is engaged, when cutting the board in other directions, staff need no longer move the board, and the utility model discloses the mutual cooperation of first gear and second gear can realize the rotation of cutting assembly, make cutting assembly rotate to the direction that the board needs cutting, thereby cut the board, the whole process is simple to operate, improves the cutting efficiency.
[0017] 2. The utility model discloses, cutting assembly can move in three directions, compared with the existing concrete board cutting machine, three -dimensional motion's cutting assembly can easily adapt to the cutting demand of different shape and size's board, greatly improves the cutting flexibility and adaptability. DRAWINGS
[0018] Figure 1 It is the structure schematic drawing of quick cutting device of the utility model embodiment;
[0019] Figure 2 It is Figure 1 It is the enlarged schematic view of A in the utility model embodiment;
[0020] Figure 3 It is Figure 1 It is the enlarged schematic view of B in the utility model embodiment;
[0021] Figure 4 It is another angle structure schematic drawing of quick cutting device of the utility model embodiment.
[0022] Figure legend: 1, base, 2, top frame, 3, first line rail, 4, first sliding block, 5, first line rail stopper, 6, first drive motor, 7, first lead screw, 8, first lead screw nut, 9, second line rail, 10, second drive motor, 11, second lead screw, 12, conveying table, 13, second line rail stopper, 14, second lead screw nut, 15, third drive motor, 16, third lead screw, 17, third lead screw nut, 18, lifting plate, 19, adjusting groove, 20, air cylinder, 21, air cylinder fixed plate, 22, second sliding block, 23, fourth drive motor, 24, first gear, 25, second gear, 26, rotating shaft, 27, fifth drive motor, 28, cutting knife. DETAILED DESCRIPTION
[0023] The technical scheme in the utility model embodiments will be described clearly and completely below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] Please refer to Figures 1 to 4 The embodiment provides a kind of autoclaved aerated concrete composite thermal insulation outer wall board quick cutting device, including base 1, base 1 can be made of metal material, support effect to the equipment installed on it.The two sides of base 1 are equipped with X direction displacement component, X direction displacement component is equipped with top frame 2, and top frame 2 is in the shape of door character.Top frame 2 side is equipped with Z direction displacement component, Z direction displacement component is equipped with lifting plate 18, and the top of lifting plate 18 is equipped with Y direction displacement component, and the bottom of Y direction displacement component is fixed with fourth driving motor 23, and the output end of fourth driving motor 23 is connected with first gear 24, and the bottom of Y direction displacement component is rotatably provided with rotating shaft 26, and second gear 25 is fixed on rotating shaft 26, and second gear 25 is equipped with at least part of gear teeth along circumference, in the embodiment, second gear 25 is equipped with part of gear teeth along circumference, and the gear teeth part of first gear 24 and second gear 25 is engaged, and the end of rotating shaft 26 away from second sliding block 22 is fixed with cutting component.When needing to cut other direction of concrete board, staff does not have to move concrete board again, and the present cutting device can realize the rotation of cutting component by the cooperation of first gear 24 and second gear 25, so that cutting component is rotated to the direction that board needs to be cut, so as to cut board, the whole process is simple to operate, reduces the labor intensity of staff, and improves board cutting efficiency.
[0025] Specifically, the directions of X, Y and Z are as shown in Figure 1 X direction displacement component includes first wire rail 3 and first driving motor 6, and first wire rail 3 is fixedly arranged on the side surface of base 1, and first wire rail 3 is slidably provided with first sliding block 4 along the length direction thereof, and first sliding block 4 is equipped with top frame 2 fixedly connected thereto.First driving motor 6 is fixedly arranged on one end of the side surface of base 1 through motor support, and the output end of first driving motor 6 is connected with first lead screw 7, and one end of first lead screw 7 away from first driving motor 6 is rotatably installed on base 1 through bearing seat, and first lead screw 7 penetrates top frame 2, and top frame 2 is fixedly provided with first lead screw nut 8, and first lead screw nut 8 is matched with first lead screw 7, and first lead screw 7 is threadedly connected with first lead screw nut 8.Working time, first driving motor 6 drives first lead screw 7 to rotate, and the rotation of first lead screw 7 drives first lead screw nut 8 to move, and first lead screw nut 8 drives top frame 2 to reciprocally move along X direction on first wire rail 3, so that cutting component can cut different positions of board.
[0026] Specifically, the two ends of first wire rail 3 are equipped with first wire rail stopper 5, and first wire rail stopper 5 can limit the movement range of top frame 2, prevent it from exceeding the predetermined movement track, avoid derailment accident.
[0027] Specifically, the Z-direction displacement assembly comprises a third driving motor 15 fixedly arranged at the upper end of the top frame 2 through a motor support, and the output end of the third driving motor 15 is connected with a third lead screw 16, one end of the third lead screw 16 away from the third driving motor 15 is rotatably arranged on the top frame 2 through a bearing seat, the third lead screw 16 penetrates through a lifting plate 18, the lifting plate 18 is fixedly provided with a third lead screw nut 17 matched with the third lead screw 16, and the third lead screw 16 is threadedly connected with the third lead screw nut 17. In operation, the third driving motor 15 drives the third lead screw 16 to rotate, the rotation of the third lead screw 16 drives the third lead screw nut 17 to move, and the third lead screw nut 17 drives the lifting plate 18 to reciprocate along the Z direction, so that the cutting assembly can cut the plate at different positions.
[0028] Specifically, the Y-direction displacement assembly comprises a cylinder 20 fixedly arranged at the top end of the lifting plate 18 through a cylinder fixing plate 21, the pushing rod of the cylinder 20 is fixedly connected with a second sliding block 22, the top end of the lifting plate 18 is provided with an adjusting groove 19 penetrating through the lifting plate 18, and the second sliding block 22 is inserted into the adjusting groove 19. In operation, the cylinder 20 is started, the cylinder 20 drives the second sliding block 22 to move left and right along the Y direction, so that the cutting assembly fixedly arranged at the bottom end of the second sliding block 22 moves, and the cutting assembly can cut the plate at different positions.
[0029] Specifically, a fourth driving motor 23 is fixedly arranged at the bottom end of the second sliding block 22, a rotating shaft 26 is rotatably arranged at the bottom end of the second sliding block 22, the output end of the fourth driving motor 23 is fixedly connected with a first gear 24, the first gear 24 is engaged with a second gear 25, the second gear 25 is fixedly arranged on the rotating shaft 26, one end of the rotating shaft 26 away from the second sliding block 22 is provided with a cutting assembly, the cutting assembly comprises a fifth driving motor 27 and a cutting knife 28, the fifth driving motor 27 is fixedly arranged at one end of the rotating shaft 26 away from the second sliding block 22, and the output end of the fifth driving motor 27 is fixedly connected with the cutting knife 28. When the concrete plate needs to be cut in other directions, the fourth driving motor 23 drives the first gear 24 to rotate, the first gear 24 is engaged with the second gear 25, the second gear 25 rotates, and then the rotating shaft 26 also starts to rotate, the cutting assembly arranged on the rotating shaft 26 rotates to the direction in which the concrete plate needs to be cut, and the fifth driving motor 27 drives the cutting knife 28 to rotate, so that the concrete plate is cut.
[0030] Specifically, the cutting assembly can move in three directions, compared with the existing concrete plate cutting machine, the three-dimensional moving cutting assembly can easily adapt to the cutting requirements of plates of different shapes and sizes, and greatly improves the cutting flexibility and adaptability.
[0031] Specific, the top end of the base 1 is provided with the second line rail 9 and the second drive motor 10, the second line rail 9 is provided with the conveying table 12 along the length direction thereof, the second drive motor 10 is fixedly installed at one end of the top end of the base 1, the output end of the second drive motor 10 is connected with the second lead screw 11, the one end of the second lead screw 11 away from the second drive motor 10 is rotatably installed on the base 1 through the bearing seat, the second lead screw 11 penetrates the conveying table 12, the conveying table 12 is fixedly provided with the second lead screw nut 14, the second lead screw nut 14 is matched with the second lead screw 11, and the second lead screw 11 is threadedly connected with the second lead screw nut 14.Working, the staff places the concrete plate on the conveying table 12, the second drive motor 10 drives the second lead screw 11 to rotate, the rotation of the second lead screw 11 drives the second lead screw nut 14 to move, and the first lead screw nut 8 drives the conveying table 12 to move on the second line rail 9, so that the concrete plate is conveyed to the predetermined position for cutting.
[0032] Specific, the second line rail 9 is provided with the second line rail stopper 13 at both ends, the second line rail stopper 13 can limit the movement range of the conveying table 12, prevent it from exceeding the predetermined movement track, and avoid derailment accidents.
[0033] The working principle of the utility model is that: the staff places the concrete plate on the conveying table 12, the conveying table 2 conveys the concrete plate to the predetermined position, the fifth drive motor 27 drives the cutting knife 28 to rotate, then the cutting assembly moves to the specified position, starts to cut the plate, after cutting, if the plate needs to be cut in other directions, the fourth drive motor 23 drives the first gear 24 to rotate, the first gear 24 is engaged with the second gear 25, the second gear 25 rotates, and then the rotating shaft 26 also starts to rotate, the cutting assembly arranged on the rotating shaft 26 rotates to the direction in which the concrete plate needs to be cut, then the cutting assembly moves to the specified position, and cuts the concrete plate in this direction.
[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A steam pressure aerated concrete composite thermal insulation exterior wallboard rapid cutting device, characterized in that, The device includes a base (1), with X-axis displacement components on both sides of the base (1), a top frame (2) on the X-axis displacement components, a Z-axis displacement component on one side of the top frame (2), a lifting plate (18) on the Z-axis displacement component, a Y-axis displacement component at the top of the lifting plate (18), a fourth drive motor (23) fixedly mounted at the bottom of the Y-axis displacement component, a rotating shaft (26) rotatably mounted at the bottom of the Y-axis displacement component, a first gear (24) connected to the output end of the fourth drive motor (23), a second gear (25) fixedly mounted on the rotating shaft (26), the second gear (25) having at least some teeth along the circumferential direction, the teeth of the first gear (24) meshing with the teeth of the second gear (25), and a cutting component fixedly mounted at the end of the rotating shaft (26) away from the Y-axis displacement component.
2. The autoclaved aerated concrete composite thermal insulation exterior wallboard rapid cutting device according to claim 1, characterized in that, The X-axis displacement assembly includes a first linear guide (3) and a first drive motor (6). The first linear guide (3) is slidably provided with a first slider (4) along its length direction. The first slider (4) is provided with a top frame (2) fixedly connected to it. The first drive motor (6) is fixedly provided at one end of the side of the base (1) by a motor bracket. The output end of the first drive motor (6) is connected to a first lead screw (7). The end of the first lead screw (7) away from the first drive motor (6) is rotatably mounted on the base (1) through a bearing seat. The first lead screw (7) passes through the top frame (2). The top frame (2) is fixed with a first lead screw nut (8) that matches the first lead screw (7). The first lead screw (7) and the first lead screw nut (8) are threadedly connected.
3. The autoclaved aerated concrete composite thermal insulation exterior wallboard rapid cutting device according to claim 2, characterized in that, The first guide rail (3) has first guide rail blocks (5) at both ends.
4. The autoclaved aerated concrete composite thermal insulation exterior wallboard rapid cutting device according to claim 1, characterized in that, The Z-axis displacement component includes a third drive motor (15), which is fixedly mounted on the upper end of the top frame (2) via a motor bracket. The output end of the third drive motor (15) is connected to a third lead screw (16). The end of the third lead screw (16) away from the third drive motor (15) is rotatably mounted on the top frame (2) via a bearing seat. The third lead screw (16) passes through a lifting plate (18). A third lead screw nut (17) matching the third lead screw (16) is fixed on the lifting plate (18). The third lead screw (16) and the third lead screw nut (17) are threadedly connected.
5. The autoclaved aerated concrete composite thermal insulation exterior wall panel rapid cutting device according to claim 1, characterized in that, The Y-axis displacement assembly includes a cylinder (20), which is fixedly installed on the top of the lifting plate (18) via a cylinder fixing plate (21). The push rod of the cylinder (20) is fixedly connected to a second slider (22). The top of the lifting plate (18) is provided with an adjustment groove (19) that passes through the lifting plate (18). The second slider (22) is inserted into the adjustment groove (19). The fourth drive motor (23) is fixedly installed on the bottom of the second slider (22). The rotating shaft (26) is rotatably installed on the bottom of the second slider (22).
6. The autoclaved aerated concrete composite thermal insulation exterior wallboard rapid cutting device according to claim 5, characterized in that, The cutting assembly comprises a fifth driving motor (27) and a cutting knife (28), the fifth driving motor (27) is fixedly installed at one end of the rotating shaft (26) away from the second sliding block (22), and the output end of the fifth driving motor (27) is fixedly connected with the cutting knife (28).
7. The autoclaved aerated concrete composite thermal insulation exterior wall panel rapid cutting device according to claim 1, characterized in that, The top end of the base (1) is provided with a second wire rail (9) and a second driving motor (10), the second wire rail (9) is provided with a conveying table (12) along the length direction of the second wire rail (9), the second driving motor (10) is fixedly installed at one end of the top end of the base (1), the output end of the second driving motor (10) is connected with a second lead screw (11), one end of the second lead screw (11) away from the second driving motor (10) is rotatably installed on the base (1) through a bearing seat, the second lead screw (11) penetrates through the conveying table (12), the conveying table (12) is fixedly provided with a second lead screw nut (14) matched with the second lead screw (11), and the second lead screw (11) is in threaded connection with the second lead screw nut (14).
8. The autoclaved aerated concrete composite thermal insulation exterior wallboard rapid cutting device according to claim 7, characterized in that, The second wire rail (9) is provided with second wire rail stoppers (13) at both ends.
Citation Information
Patent Citations
Cutting equipment for concrete plate processing
CN217861933U