Accurate positioning resin transfer molding vacuum injection equipment

By using limiting components and automated control, the problems of precise positioning and ease of operation of vacuum injection equipment have been solved, enabling precise resin injection and efficient production, and ensuring product quality.

CN223630866UActive Publication Date: 2025-12-05CHANGZHOU DUYING COMPOSITE MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423024919.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-05
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing vacuum injection equipment has shortcomings in terms of precise positioning, ease of operation, and production efficiency. The movement of the injection head lacks precise trajectory control, and the mold opening and closing operation is cumbersome, which affects product quality and production efficiency.

Method used

The system employs limit components and automated control. A motor drives the movable plate to move, a cylinder controls the opening and closing of the mold sealing plate, and an arc plate guides the movement trajectory of the injection head to ensure accurate resin injection into the mold. A vacuum pump removes air from the mold, enhancing the automation and stability of the equipment.

Benefits of technology

It enables precise positioning and rapid movement of the injection head, reducing operation time, improving production efficiency, ensuring no resin leakage, and enhancing product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223630866U_ABST
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Abstract

The utility model relates to the technical field of vacuum injection, and discloses precise positioning resin transfer molding vacuum injection equipment which is characterized in that a side plate for supporting is fixedly mounted at the side end of a mounting base, a top plate for fixing is fixedly mounted at the upper end of the side plate, a resin tank is arranged at the side end of the side plate, and an infusion tube is mounted at the upper end of the resin tank; by means of automatic control, the motor drives the movable plate to move, the air cylinder controls opening and closing of the mold sealing plate, the production period is shortened, the production efficiency is improved, the moving track of the injection head is accurately guided by the arc-shaped plate, it is guaranteed that resin can be accurately and rapidly injected into the mold, and the production efficiency is improved. And the sealing plate of the mold is driven by the air cylinder, so that the sealing performance between the sealing plate and the mold is ensured, the leakage of the resin in the injection process is prevented, and the product quality is further ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of vacuum injection, specifically to a resin transfer molding vacuum injection equipment with accurate positioning. BACKGROUND

[0002] In the resin transfer molding (RTM) process, vacuum injection technology is widely used because it can effectively remove air and volatile substances from the mold, improving resin impregnation efficiency and product quality. However, the existing vacuum injection equipment still has deficiencies in accurate positioning, ease of operation, and production efficiency.

[0003] For example, a paper pulp molding injection molding mechanism (patent publication number CN218779248U) is proposed in Chinese patent. This device combines a vacuum pump and an injection device to achieve vacuum injection molding of resin materials. During use, the device can better control the injection pressure and speed of the resin, as well as the vacuum degree inside the mold, thereby improving the quality and consistency of the product to some extent. However, the above-mentioned patent only solves the basic control problem during resin injection and does not fully optimize the accurate positioning of the injection head, the quick opening and closing of the mold, and the overall automation level of the equipment.

[0004] The injection head in this patent lacks precise trajectory control during movement, which may result in uneven distribution of resin in the mold, affecting product performance. Additionally, the opening and closing operations of the mold are cumbersome and require manual intervention, reducing production efficiency. Therefore, we propose a resin transfer molding vacuum injection equipment with accurate positioning. UTILITY MODEL CONTENT

[0005] (I) Technical problems solved

[0006] To address the deficiencies of existing technology, the utility model provides a resin transfer molding vacuum injection equipment with accurate positioning, which solves the above-mentioned problems.

[0007] (II) Technical solutions

[0008] To achieve the above-mentioned purposes, the utility model provides the following technical solutions: a resin transfer molding vacuum injection equipment with accurate positioning, comprising a mounting base, a side plate for support fixedly installed at the side end of the mounting base, a top plate for fixation fixedly installed at the upper end of the side plate, a resin tank provided at the side end of the side plate, a transfusion tube installed at the upper end of the resin tank, the other end of the transfusion tube connected with the injection head, a mold provided at the lower end of the injection head, and further comprising:

[0009] A limiting component is installed at the lower end of the mounting base to limit the movement range of the injection head.

[0010] Preferably, the upper surface of the mounting base is fixedly installed with a motor at one end, the lower end of the motor is fixedly connected with a threaded column penetrating through the surface of the mounting base, the surface of the threaded column is movably connected with a movable plate, the outer end of the center of the movable plate is fixedly installed with an auxiliary plate, the other end of the auxiliary plate is fixedly installed with a clamping ring.

[0011] Preferably, a telescopic pipe is fixedly installed between the infusion pipe and the injection head, and the clamping ring is sleeved and fixed on the outer side of the telescopic pipe, and the other end of the movable plate is sleeved on the surface of the limiting column.

[0012] Preferably, the limiting assembly comprises a gas cylinder, a connecting plate, a fixed ring and an arc-shaped plate, the lower surface of the mounting base is provided with the gas cylinder at both ends, the output end of the gas cylinder is fixedly connected with both ends of the connecting plate, the fixed ring is fixedly installed at the center of the two connecting plates, and the lower end of the fixed ring is fixedly installed with the arc-shaped plate, and the other end of the arc-shaped plate is fixedly installed with a limiting disc.

[0013] Preferably, the lower surface of the mounting base is fixedly installed with a fixed frame at both ends, the gas cylinder is installed in the fixed frame, and the limiting disc is fixedly installed at the center of the upper surface of the mold.

[0014] Preferably, a sliding groove is arranged at the center of the mounting base, and a sliding block is fixedly installed at the lower end of the mold, the sliding block is installed in the sliding groove, a limiting block is arranged at the outer end of the sliding groove, the upper end of the limiting block is arranged in abutment with the mold, fixed bolts are installed on the surfaces of both ends of the limiting block, and the lower ends of the fixed bolts are threadedly connected with the mounting base penetrating through the limiting block.

[0015] Preferably, a vacuum pump is installed at one end of the upper surface of the mounting base, the output end of the vacuum pump is connected with one end of a vacuum pipe, and the other end of the vacuum pipe extends to the inside of the mold penetrating through the surface of the mounting base.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the present application provides a precise positioning resin transfer molding vacuum injection equipment, which has the following beneficial effects:

[0018] 1. Through automatic control, the motor drives the movable plate to move, and the gas cylinder controls the opening and closing of the mold sealing plate, which shortens the production cycle and improves the production efficiency. The movement trajectory of the injection head is accurately guided by the arc-shaped plate, ensuring that the resin can be accurately and quickly injected into the mold, reducing the operation time and labor cost. The sealing plate of the mold is driven by the gas cylinder, ensuring the sealing property between the sealing plate and the mold, preventing the resin from leaking during injection, and further ensuring the product quality.

[0019] 2. During the movement of the movable plate, the connection between the auxiliary plate and the clamping ring enhances the stability of the structure and reduces errors caused by vibration or shaking. The setting of limit blocks and fixing bolts ensures the stability and accuracy of the mold during the movement process, and prevents the mold from being damaged or affecting product quality due to improper movement. Attached Figure Description

[0020] Fig. 1 This is a schematic diagram of the present invention;

[0021] Fig. 2 This is a front view schematic diagram of the present utility model;

[0022] Fig. 3 This is a schematic diagram of the back of the present invention.

[0023] In the diagram: 1. Mounting base; 2. Side plate; 3. Top plate; 4. Resin tank; 5. Injection head; 6. Mold; 7. Motor; 8. Threaded column; 9. Movable plate; 10. Auxiliary plate; 11. Clamping ring; 12. Limiting column; 13. Cylinder; 14. Connecting plate; 15. Fixing ring; 16. Arc plate; 17. Limiting disc; 18. Limiting block; 19. Fixing bolt; 20. Vacuum pump; 21. Vacuum tube. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figs. 1-3 A precision positioning resin transfer molding vacuum injection device includes a mounting base 1, a side plate 2 for support fixedly mounted on the side end of the mounting base 1, a top plate 3 for fixing fixedly mounted on the upper end of the side plate 2, a resin tank 4 set on the side end of the side plate 2, an infusion tube installed on the upper end of the resin tank 4, the other end of the infusion tube connected to an injection head 5, and a mold 6 set on the lower end of the injection head 5. It also includes a limiting component, installed on the lower end of the mounting base 1, which is a structure used to limit the range of motion of the injection head 5. The mold 6 is divided into a sealing plate and a base. One end of the limiting component is fixed to the sealing plate via a limiting disc 17, and the injection head 5 enters the interior of the mold 6 through the limiting disc 17.

[0026] Further, the upper surface of the mounting base 1 is fixedly installed with a motor 7 at one end, the lower end of the motor 7 is fixedly connected with a threaded column 8 penetrating through the surface of the mounting base 1, the surface of the threaded column 8 is movably connected with an activity plate 9, the outer end of the center of the activity plate 9 is fixedly installed with an auxiliary plate 10, the other end of the auxiliary plate 10 is fixedly installed with a clamping ring 11, the up and down of the activity plate 9 is controlled by the motor 7, the activity plate 9 is downward at the same time, the telescopic pipe is driven to stretch and retract by the clamping ring 11, and then the up and down of the injection head 5 is controlled.

[0027] Further, the telescopic pipe is fixedly installed between the infusion pipe and the injection head 5, the clamping ring 11 is sleeved and fixed on the outer side of the telescopic pipe, and the other end of the activity plate 9 is sleeved on the surface of the limiting column 12, and the telescopic pipe is the installation position of the clamping ring 11.

[0028] Further, the limiting assembly comprises a gas cylinder 13, a connecting plate 14, a fixed ring 15 and an arc-shaped plate 16, the gas cylinder 13 is arranged at both ends of the lower surface of the mounting base 1, the output end of the gas cylinder 13 is fixedly connected with both ends of the connecting plate 14, the fixed ring 15 is fixedly installed at the center of the two connecting plates 14, the lower end of the fixed ring 15 is fixedly installed with the arc-shaped plate 16, the other end of the arc-shaped plate 16 is fixedly installed with a limiting disc 17, the up and down of the arc-shaped plate 16 is controlled by the gas cylinder 13, and the movable range of the movement track of the injection head 5 is limited by the arc-shaped plate 16.

[0029] Further, the fixed frame is fixedly installed at both ends of the lower surface of the mounting base 1, the gas cylinder 13 is installed in the fixed frame, and the limiting disc 17 is fixedly installed at the center of the upper surface of the mold 6, the fixed frame fixes the gas cylinder 13, and the limiting disc 17 is fixed with the sealing plate of the mold 6.

[0030] Further, the sliding groove is arranged at the center of the mounting base 1, the lower end of the mold 6 is fixedly installed with a sliding block, the sliding block is installed in the sliding groove, the limiting block 18 is arranged at the outer end of the sliding groove, the upper end of the limiting block 18 is arranged in abutment with the mold 6, the fixed screw 19 is installed on the surface of both ends of the limiting block 18, the lower end of the fixed screw 19 penetrates through the limiting block 18 and is screwed with the mounting base 1, the mold 6 is installed through the sliding block and the sliding groove, after the installation of the mold 6, the limiting block 18 is installed at one end of the sliding groove, the upper surface of the limiting block 18 is abutted with the mold 6, and the both ends of the limiting block 18 are fixed by the fixed screw 19.

[0031] Further, the vacuum pump 20 is installed at one end of the upper surface of the mounting base 1, the output end of the vacuum pump 20 is connected with one end of the vacuum pipe 21, the other end of the vacuum pipe 21 penetrates through the surface of the mounting base 1 and extends to the inside of the mold 6, and the vacuum pump 20 sucks out the air in the mold 6 through the vacuum pipe 21.

[0032] Working principle: open the vacuum pump 20, the vacuum pump 20 through the vacuum pipe 21 the air inside the mold 6 is extracted, open the cylinder 13, the connecting plate 14 is driven down by the cylinder 13, the connecting plate 14 is driven down by the fixed ring 15, the arc plate 16 at the lower end of the fixed ring 15 is driven down by the limiting disc 17, the sealing plate above the mold 6 is driven down, the sealing plate covers the mold 6, the motor 7 is started, the movable plate 9 is driven to move through the threaded column 8, the movable plate 9 is connected with the clamping ring 11 in the moving process, the movable plate 9 is driven to move down through the auxiliary plate 10, and the injection head 5 is driven to move down, the injection head 5 is driven to move down in the arc plate 16, the injection head 5 is driven to move down along the track of the arc plate 16 and enters the inside of the mold 6 through the limiting disc 17, the resin is injected into the inside of the mold 6 through the infusion tube and the injection head 5 in the resin tank 4, after injection, the cylinder 13 is opened in the opposite direction, the limiting disc 17 is driven to move up by the cylinder 13, the sealing plate on the mold 6 leaves the base, the fixed bolt 19 is taken out, the limiting block 18 is removed, and the mold 6 is removed.

[0033] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A precision positioning resin transfer molding vacuum injection equipment, comprising a mounting base (1), a side plate (2) fixedly installed on the side end of the mounting base (1) for support, a top plate (3) fixedly installed on the upper end of the side plate (2) for fixation, a resin tank (4) arranged on the side end of the side plate (2), a transfusion tube installed on the upper end of the resin tank (4), the other end of the transfusion tube connected with an injection head (5), and a mold (6) arranged on the lower end of the injection head (5), characterized in that, Also includes: Limiting component, installed at the lower end of the mounting base (1), for limiting the range of motion of the injection head (5).

2. A precision positioning resin transfer molding vacuum injection apparatus according to claim 1, wherein: The upper surface of the mounting base (1) is fixedly installed with a motor (7) at one end, the lower end of the motor (7) penetrates the surface of the mounting base (1) and is fixedly connected with a threaded column (8), the surface of the threaded column (8) is movably connected with a movable plate (9), the outer end of the center of the movable plate (9) is fixedly installed with an auxiliary plate (10), the other end of the auxiliary plate (10) is fixedly installed with a clamping ring (11).

3. A precision positioning resin transfer molding vacuum injection apparatus according to claim 1, wherein: The infusion tube and the injection head (5) are fixedly installed with an extension tube, and the clamping ring (11) is fixedly sleeved on the outer side of the extension tube, and the other end of the movable plate (9) is sleeved on the surface of the limiting column (12).

4. A precision positioning resin transfer molding vacuum injection apparatus according to claim 1, wherein: The limiting component includes a cylinder (13), a connecting plate (14), a fixed ring (15) and an arc plate (16), the lower surface of the mounting base (1) is provided with a cylinder (13) at both ends, the output end of the cylinder (13) is fixedly connected with both ends of the connecting plate (14), the center of the two connecting plates (14) is fixedly installed with a fixed ring (15), and the lower end of the fixed ring (15) is fixedly installed with an arc plate (16), and the other end of the arc plate (16) is fixedly installed with a limiting disc (17).

5. A precision positioning resin transfer molding vacuum injection apparatus according to claim 4, wherein: The lower surface of the mounting base (1) is fixedly installed with a fixed frame at both ends, the cylinder (13) is installed in the fixed frame, and the limiting disc (17) is fixedly installed at the center of the upper surface of the mold (6).

6. A precision positioning resin transfer molding vacuum injection apparatus according to claim 1, wherein: The center of the mounting base (1) is provided with a sliding groove, and the lower end of the mold (6) is fixedly installed with a sliding block, the sliding block is installed in the sliding groove, and the outer end of the sliding groove is provided with a limiting block (18), and the upper end of the limiting block (18) is provided in a manner of being attached to the mold (6), the surfaces of both ends of the limiting block (18) are installed with fixed bolts (19), and the lower end of the fixed bolts (19) penetrates the limiting block (18) and is threadedly connected with the mounting base (1).

7. A precision positioning resin transfer molding vacuum injection apparatus according to claim 1, wherein: The upper surface of the mounting base (1) is installed with a vacuum pump (20) at one end, the output end of the vacuum pump (20) is connected with one end of a vacuum tube (21), the other end of the vacuum tube (21) penetrates the surface of the mounting base (1) and extends to the inside of the mold (6).

Citation Information

Patent Citations

  • Injection molding mechanism of pulp molding equipment

    CN218779248U