Embedded pressure sensor four-row injection pump

By embedding a pressure sensor in the injection pump for self-testing, the problems of cumbersome testing and missed detection in existing multi-station injection pumps are solved, achieving efficient and low-cost flow channel testing and cleaning, and ensuring product quality.

CN223825220UActive Publication Date: 2026-01-23SHENZHEN AIBO LEADING TECH CO LTD
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Patent Information

Application Number
CN202520306285.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-23
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing multi-station injection pumps rely on third-party testing methods to ensure performance, which increases costs. The testing process is cumbersome and prone to missed or repeated tests, failing to effectively guarantee product quality.

Method used

A four-row injection pump with embedded pressure sensors is used. By embedding pressure sensors in the flow channel for self-testing, the detection process is simplified, the probability of missed detection and repeated detection is reduced, and the flow channel can be detected and cleaned simultaneously.

Benefits of technology

It enables self-inspection of the flow channel, reduces costs, simplifies the testing process, reduces missed and repeated inspections, and improves product quality assurance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of injection equipment, in particular to an embedded pressure sensor quadruple-row injection pump which comprises an upper fixing seat and a lower fixing plate, the upper fixing seat and the lower fixing plate are vertically aligned, a side sealing plate is arranged on one side of the upper fixing seat and one side of the lower fixing plate, and a pressure sensor is arranged on the side sealing plate. A circuit board is mounted on the upper fixing seat and the lower fixing plate; a front panel is arranged on one side of the upper fixing base and one side of the lower fixing plate, a lower valve head and an upper valve head which are connected with each other are installed on the front panel, a protective cover is arranged on the front panel, an injection pipe is communicated with the lower valve head, and an electromagnetic valve is arranged on the injection pipe. The pressure sensor further comprises a pressure sensor body. The pressure sensors are additionally arranged on the runners, so that runner self-detection is realized, third-party detection from the outside of the device is avoided, the cost is reduced, the detection process is relatively simple and convenient, the probability of missing detection and re-detection is reduced, and the product quality is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of injection equipment technology, specifically to an embedded pressure sensor quadruple injection pump. Background Technology

[0002] In the traditional field of syringe pumps, single-station syringe pumps are widely used in various liquid delivery applications. Although existing technologies have multi-station syringe pumps, the inlet and multiple outlet flow channels of multi-station syringe pumps are independent and separate. To ensure stable performance, it is necessary to test the pressure resistance of each inlet separately.

[0003] Currently, multi-station syringe pumps rely on third-party testing methods to ensure their performance. This not only increases costs but also introduces a degree of uncontrollability. Especially when there are many flow channels, the testing process is cumbersome and prone to missed or repeated tests, thus failing to effectively guarantee product quality.

[0004] To address this, we propose an embedded pressure sensor quadruple injection pump. Utility Model Content

[0005] One of the technical problems this application aims to solve is that existing multi-station injection pumps rely on third-party testing methods to ensure their performance, which increases costs, makes the testing process cumbersome, and is prone to missed tests and retesting, thus failing to effectively guarantee product quality.

[0006] To address the aforementioned technical problems, this application provides an embedded pressure sensor quadruple injection pump, comprising an upper fixed base and a lower fixed plate. The upper fixed base and the lower fixed plate are vertically aligned. A side sealing plate is provided on one side of the upper fixed base and the lower fixed plate. A circuit board is mounted on the upper fixed base and the lower fixed plate. A front panel is provided on one side of the upper fixed base and the lower fixed plate. A lower valve head and an upper valve head connected to each other are mounted on the front panel. A protective cover is provided on the front panel. An injection tube is connected to the lower valve head and a solenoid valve is provided on the injection tube. The pump also includes pressure sensor bodies. Multiple pressure sensor bodies are respectively disposed on the upper valve head for detecting the flow of liquid in the lower valve head and the upper valve head. A pressure plate is provided on the top of each pressure sensor body and is connected to the upper valve head.

[0007] In some embodiments, a valve head cover is provided on the front panel, the valve head cover covers the upper valve head, and a plurality of preset elongated holes are provided on the front panel.

[0008] In some embodiments, a moving mechanism is further included. The moving mechanism includes a lead screw body disposed between the lower fixed plate and the upper fixed seat. A bearing body is sleeved at the bottom end of the lead screw body. The bearing body is fixedly connected to the lower fixed plate. The moving mechanism is provided with a slider and a threaded sleeve. An installation groove for placing the threaded sleeve is opened on the slider. The threaded sleeve is threadedly connected to the lead screw body and fixedly connected to the slider. The slider is provided with a plurality of piston push rods and a sensing plate.

[0009] In some embodiments, a plurality of glass tubes are connected to the lower valve head, and a plurality of piston rods pass through the preset elongated hole respectively. The plurality of piston rods are connected to the glass tubes respectively, and the piston rods can move within the preset elongated hole.

[0010] In some embodiments, the moving mechanism further includes a transmission component disposed on the lower fixed plate. The transmission component includes a lead screw pulley disposed on the lead screw body and a drive motor disposed on the lower fixed plate. A motor pulley is disposed on the output end of the drive motor, and a belt body is connected between the lead screw pulley and the motor pulley.

[0011] In some embodiments, a pair of guide rods are provided between the upper fixed seat and the lower fixed plate, both guide rods being slidably connected to the slider, and the two guide rods being located on one side of the lead screw body.

[0012] In some embodiments, a sensor is provided on the upper fixed seat, and an encoder body connected to the lead screw body is installed on the upper fixed seat. The encoder body is then rotated by the lead screw body. A bearing body is also sleeved on the top end of the lead screw body. A bearing cover for limiting the bearing body is provided on the upper fixed seat, and an encoder cover is provided on the top of the upper fixed seat, covering the outside of the encoder body.

[0013] In some embodiments, the transmission component includes a drive motor disposed on the lower fixed plate, a worm wheel is disposed at the bottom end of the lead screw body, and a worm gear that meshes with the worm wheel is disposed on the output end of the drive motor.

[0014] This utility model has at least the following beneficial effects:

[0015] 1. By adding pressure sensors to each flow channel, the flow channel can be self-tested, eliminating the need for third-party testing from outside the device, reducing costs, simplifying the testing process, reducing the probability of missed or repeated testing, and ensuring product quality.

[0016] 2. Furthermore, the multi-channel design enables simultaneous detection of the internal conditions of the channels and simultaneous cleaning of each channel, thus improving efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the explosion;

[0019] Figure 3 for Figure 2 A schematic diagram of the partially unfolded structure;

[0020] Figure 4 for Figure 3 Axonometric and partially hidden 3D structural schematic diagram;

[0021] Figure 5 A schematic diagram of the exploded three-dimensional structure of the drive mechanism;

[0022] Figure 6 This is a schematic diagram of the structure of Embodiment 2 of this utility model.

[0023] In the diagram: 1. Protective cover; 2. Front panel; 3. Valve head cover; 4. Lower valve head; 5. Glass tube; 6. Piston push rod; 7. Preset elongated hole; 8. Side sealing plate; 9. Upper fixed seat; 10. Sensor; 11. Moving mechanism; 12. Lead screw body; 13. Lower fixed plate; 14. Transmission component; 141. Drive motor; 142. Motor pulley; 143. Lead screw pulley; 144. Belt body; 145. Worm gear; 146. Worm; 15. Slider; 16. Circuit board; 17. Encoder cover; 18. Pressure plate; 19. Pressure sensor body; 20. Upper valve head; 21. Solenoid valve; 22. Encoder body; 23. Bearing cover; 24. Guide rod; 25. Screw sleeve; 26. Sensing plate; 27. Mounting groove; 28. Bearing body. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1:

[0026] Please see Figures 1 to 5The technical solution provided by this utility model is as follows: an embedded pressure sensor quadruple injection pump, including an upper fixed base 9 and a lower fixed plate 13, the upper fixed base 9 and the lower fixed plate 13 are vertically aligned, a side sealing plate 8 is provided on one side of the upper fixed base 9 and the lower fixed plate 13, and a circuit board 16 is mounted on the upper fixed base 9 and the lower fixed plate 13; a front panel 2 is provided on one side of the upper fixed base 9 and the lower fixed plate 13, and a lower valve head 4 and an upper valve head 20 connected to each other are mounted on the front panel 2, and a protective cover 1 is provided on the front panel 2. The injection tube is connected to the lower valve head 4. A solenoid valve 21 is installed on the injection tube. The solenoid valve 21 is used to control and select the flow channel. It also includes a pressure sensor body 19. Multiple pressure sensor bodies 19 are respectively installed on the upper valve head 20 for detecting the liquid flow in the lower valve head 4 and the upper valve head 20. A pressure plate 18 is installed on the top of the pressure sensor body 19. The pressure plate 18 is connected to the upper valve head 20. A valve head cover 3 is installed on the front panel 2. The valve head cover 3 covers the upper valve head 20. Multiple preset elongated holes 7 are opened on the front panel 2.

[0027] In this embodiment, as Figure 2 and Figure 5 As shown, it also includes a moving mechanism 11, which includes a lead screw body 12 disposed between the lower fixed plate 13 and the upper fixed seat 9. A bearing body 28 is sleeved at the bottom end of the lead screw body 12. The bearing body 28 is fixedly connected to the lower fixed plate 13. The moving mechanism 11 is provided with a slider 15 and a screw sleeve 25. An installation groove 27 for placing the screw sleeve 25 is opened on the slider 15. The screw sleeve 25 is threadedly connected to the lead screw body 12 and fixedly connected to the slider 15. Multiple piston push rods 6 are provided on the slider 15, and a sensing plate 26 is provided on the slider 15.

[0028] Multiple glass tubes 5 are connected to the lower valve head 4, and multiple piston rods 6 pass through the preset elongated holes 7 respectively. The multiple piston rods 6 are connected to the glass tubes 5 respectively, and the piston rods 6 can move within the preset elongated holes 7.

[0029] The moving mechanism 11 also includes a transmission component 14 mounted on the lower fixed plate 13. The transmission component 14 includes a lead screw pulley 143 mounted on the lead screw body 12 and a drive motor 141 mounted on the lower fixed plate 13. A motor pulley 142 is mounted on the output end of the drive motor 141. A belt body 144 connects the lead screw pulley 143 and the motor pulley 142. When the drive motor 141 is activated in forward rotation mode, the drive motor 141 drives the lead screw body 12 to rotate in the forward direction, thereby forcing the slider 15 to move closer to the lower fixed plate 13. Fluid is drawn from the inlet through the valve head of the combination of the lower valve head 4 and the upper valve head 20, driving the piston push rod 6 to move downward, thereby realizing the liquid pumping action. Conversely, when the drive motor 141 is activated in reverse rotation mode, fluid is discharged from the outlet through the valve head of the combination of the lower valve head 4 and the upper valve head 20, thereby realizing the liquid pushing action, and is discharged from the middle port together. Each flow channel passes through the pressure sensor body 19 to transmit pressure signals and realize the detection function.

[0030] In this embodiment, as Figure 2 and Figure 5 As shown, a pair of guide rods 24 are also provided between the upper fixed seat 9 and the lower fixed plate 13. Both guide rods 24 are slidably connected to the slider 15. The two guide rods 24 are located on one side of the lead screw body 12. The guide rods 24 support the slider 15, so that the slider 15 has stability and avoids shaking during movement.

[0031] In this embodiment, as Figure 2 and Figure 5 As shown, a sensor 10 is provided on the upper fixed base 9, and an encoder body 22 connected to the lead screw body 12 is installed on the upper fixed base 9. The encoder body 22 is then rotated by the lead screw body 12. A bearing body 28 is also sleeved on the top of the lead screw body 12. A bearing cover 23 for limiting the bearing body 28 is provided on the upper fixed base 9. An encoder cover 17 is provided on the top of the upper fixed base 9, covering the outside of the encoder body 22. The rotation range of the lead screw body 12 can be intuitively displayed on the encoder body 22, which facilitates positioning by the staff and makes it easy to use.

[0032] The implementation principle of the embedded pressure sensor quadruple injection pump in this embodiment is as follows: When the drive motor 141 is activated in forward rotation mode, the drive motor 141 drives the lead screw body 12 to rotate in the forward direction, thereby forcing the slider 15 to move closer to the lower fixed plate 13. The fluid is drawn from the inlet through the valve head composed of the lower valve head 4 and the upper valve head 20, which drives the piston push rod 6 to move down, thereby realizing the pumping action. Conversely, when the drive motor 141 is activated in reverse rotation mode, the fluid is discharged from the outlet through the valve head composed of the lower valve head 4 and the upper valve head 20, thereby realizing the pushing action, and is discharged from the middle port together. Each flow channel passes through the pressure sensor body 19 to transmit pressure signals and realize the detection function.

[0033] Example 2:

[0034] Please see Figure 6 The technical solution provided by this utility model is as follows:

[0035] Unlike Embodiment 1, this solution provides another implementation of the transmission component 14: the transmission component 14 includes a drive motor 141 mounted on the lower fixed plate 13, a worm gear 145 mounted at the bottom end of the lead screw body 12, and a worm 146 meshing with the worm gear 145 mounted on the output end of the drive motor 141. When the drive motor 141 stops, the rotor will continue to rotate due to inertia, causing the lead screw body 12 to continue rotating, thus making precise adjustment impossible. However, the worm gear 145 and the worm 146 have a self-locking structural property. When the drive motor 141 stops, the self-locking property of the worm gear 145 and the worm 146 forces the rotor to rotate, thereby achieving more precise adjustment and improving practicality.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. An embedded pressure sensor quadruple-row injection pump, comprising an upper fixed base (9) and a lower fixed plate (13), characterized in that: The upper fixing seat (9) and the lower fixing plate (13) are vertically aligned. A side sealing plate (8) is provided on one side of the upper fixing seat (9) and the lower fixing plate (13). A circuit board (16) is installed on the upper fixing seat (9) and the lower fixing plate (13). A front panel (2) is provided on one side of the upper fixing seat (9) and the lower fixing plate (13). A lower valve head (4) and an upper valve head (20) connected to each other are installed on the front panel (2). A protective cover (1) is provided on the front panel (2). The injection tube is connected to the lower valve head (4). A solenoid valve (21) is provided on the injection tube. It also includes the pressure sensor body (19); Multiple pressure sensor bodies (19) are respectively disposed on the upper valve head (20) for detecting the flow of liquid in the lower valve head (4) and the upper valve head (20). A pressure plate (18) is disposed on the top of the pressure sensor body (19), and the pressure plate (18) is connected to the upper valve head (20).

2. The embedded pressure sensor quadruple-row injection pump according to claim 1, characterized in that: A valve head cover (3) is provided on the front panel (2), the valve head cover (3) covers the upper valve head (20), and multiple preset elongated holes (7) are provided on the front panel (2).

3. The embedded pressure sensor quadruple-row injection pump according to claim 2, characterized in that: It also includes a moving mechanism (11), which includes a lead screw body (12) disposed between the lower fixed plate (13) and the upper fixed seat (9). A bearing body (28) is sleeved at the bottom end of the lead screw body (12). The bearing body (28) is fixedly connected to the lower fixed plate (13). The moving mechanism (11) is provided with a slider (15) and a screw sleeve (25). An installation groove (27) for placing the screw sleeve (25) is opened on the slider (15). The screw sleeve (25) is threadedly connected to the lead screw body (12). The screw sleeve (25) is fixedly connected to the slider (15). A plurality of piston push rods (6) are provided on the slider (15). A sensing plate (26) is provided on the slider (15).

4. The embedded pressure sensor quadruple injection pump according to claim 3, characterized in that: The lower valve head (4) is connected to a plurality of glass tubes (5), and a plurality of piston rods (6) pass through the preset elongated hole (7) respectively. The plurality of piston rods (6) are connected to the glass tubes (5) respectively, and the piston rods (6) can move within the preset elongated hole (7).

5. The embedded pressure sensor quadruple injection pump according to claim 3, characterized in that: The moving mechanism (11) further includes a transmission component (14) disposed on the lower fixed plate (13). The transmission component (14) includes a lead screw pulley (143) disposed on the lead screw body (12) and a drive motor (141) disposed on the lower fixed plate (13). A motor pulley (142) is disposed on the output end of the drive motor (141). A belt body (144) is connected between the lead screw pulley (143) and the motor pulley (142).

6. The embedded pressure sensor quadruple injection pump according to claim 3, characterized in that: A pair of guide rods (24) are also provided between the upper fixed seat (9) and the lower fixed plate (13). Both guide rods (24) are slidably connected to the slider (15), and the two guide rods (24) are respectively located on one side of the lead screw body (12).

7. The embedded pressure sensor quadruple-row injection pump according to claim 3, characterized in that: A sensor (10) is provided on the upper fixed seat (9). A code disk body (22) connected to the lead screw body (12) is installed on the upper fixed seat (9). The code disk body (22) rotates through the lead screw body (12). A bearing body (28) is also sleeved on the top of the lead screw body (12). A bearing cover (23) for limiting the bearing body (28) is provided on the upper fixed seat (9). A code disk cover (17) is provided on the top of the upper fixed seat (9). The code disk cover (17) covers the outside of the code disk body (22).

8. The embedded pressure sensor quadruple injection pump according to claim 5, characterized in that: The transmission component (14) includes a drive motor (141) mounted on the lower fixed plate (13), a worm wheel (145) mounted at the bottom end of the lead screw body (12), and a worm (146) meshing with the worm wheel (145) mounted on the output end of the drive motor (141).