Full-automatic pressing line

The fully automated pressing line, with its pressing device, guiding mechanism, and clamping mechanism, achieves automated pressing and synchronized loading and unloading of brake pads, solving the problem of long loading and unloading times in existing technologies and improving processing speed and production efficiency.

CN223631105UActive Publication Date: 2025-12-05NANTONG GLORSON BRAKE SYST CO LTD
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Patent Information

Application Number
CN202422748048.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-12-05
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In existing technologies, the loading and unloading of brake pads takes up a lot of time during processing, resulting in a relatively slow processing speed.

Method used

The fully automated pressing line includes a pressing device, a guiding mechanism, a clamping mechanism, and a moving mechanism. Driven by hydraulic rods and electric motors, it achieves automated pressing of molds and synchronous loading and unloading.

Benefits of technology

This increased the processing speed of brake pads, reduced loading and unloading time, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223631105U_ABST
    Figure CN223631105U_ABST
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Abstract

The utility model discloses a full-automatic pressing line which comprises a pressing device. The pressing device is composed of a frame and a portal frame, a pressing mechanism is installed on the upper side of the portal frame, the pressing mechanism is composed of hydraulic rods and a pressing plate, the hydraulic rods are installed on the two sides of the upper end of the portal frame, the pressing plate is installed at the bottom ends of the hydraulic rods, and a moving mechanism is installed in the frame; a moving table is installed on the upper side of the moving mechanism, two molds are arranged on the upper side of the moving table side by side, and clamping mechanisms are installed at the positions, around the molds, of the upper end of the moving table. In the pressing process, discharging and feeding can be carried out on the other side of the movable table, feeding and discharging can be carried out in the pressing process at the same time, the material machining speed can be increased, and the time occupied by feeding and discharging is shortened.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a pressing technical field, concretely is a kind of full-automatic pressing line. BACKGROUND

[0002] Brake pad is also called brake pad. In the brake system of automobile, brake pad is the most critical safety part, and the brake pad plays a decisive role in the good and bad of all brake effects, so the good brake pad is the protector of people and automobile, and brake pad needs to be pressed during processing.

[0003] Chinese patent No. CN202222523719.6 discloses a brake pad pressing mold, which has a workbench, a lower mold base fixed on the upper surface of the workbench, and an upper mold base arranged above the lower mold base. A pressing device is arranged above the workbench, and the upper mold base is arranged above the lower mold base corresponding to the pressing device. Two forming cavities are equidistantly arranged on the upper surface of the lower mold base along the width direction of the workbench. The lower surface of the upper mold base and the corresponding part of the forming cavity are respectively fixed with a pressing block. The upper mold base is pushed downward along the height direction of the workbench by the pressing device, and the pressing block is respectively fitted and clamped into the forming cavity. Two mounting holes are arranged below the forming cavity in the lower mold base, and a lead hole is arranged in the bottom wall of the forming cavity and the corresponding part of the two mounting holes. In the process of using the prior art, the feeding and discharging occupies a lot of time, which leads to slow processing speed. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a full-automatic pressing line to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a full-automatic pressing line, comprising a pressing device; the pressing device is composed of a frame and a gantry, a pressing mechanism is installed on the upper side of the gantry, the pressing mechanism is composed of a hydraulic rod and a pressing plate, the hydraulic rod is installed on both sides of the upper end of the gantry, the pressing plate is installed at the bottom end of the hydraulic rod, a moving mechanism is installed at the inner position of the frame, a moving table is installed at the upper side of the moving mechanism, two molds are placed side by side on the upper side of the moving table, and a clamping mechanism is installed at the upper end of the moving table around the molds.

[0006] Preferably, the guide mechanism is composed of a lead screw, a lead screw nut and a power mechanism, the lead screw is rotatably installed at the middle position of the frame, one end of the lead screw penetrates through the frame and is installed at the front end of the power mechanism, the power mechanism is installed at one side of the frame, the lead screw nut is rotatably installed on the upper side of the lead screw, and the lead screw nut is installed at the middle position of the bottom end of the moving table.

[0007] Preferably, the power mechanism is composed of an electric motor and a transmission, the electric motor is installed at one side of the transmission, and the transmission is installed at an outer side of the frame.

[0008] Preferably, the clamping mechanism is composed of a telescopic rod and a clamping plate, the clamping plate is installed at a front end of the telescopic rod, and the telescopic rod is installed at an inner side of the moving table.

[0009] Preferably, protrusions are installed at both sides of an inner side of the frame, clamping grooves are installed at both sides of the moving table, and the clamping grooves and the protrusions are in sliding connection.

[0010] Preferably, guide rods are installed at both sides of an upper end of the pressing plate, and the guide rods are slidingly installed at an upper side of the gantry.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] 1. In the pressing process, the unloading and loading can be performed at the other side of the moving table, the unloading and loading can be simultaneously performed in the pressing process, the speed of material processing can be improved, and the time occupied by the unloading and loading is reduced.

[0013] 2. In use, the power mechanism is started through the switch, the power mechanism drives the screw rod to rotate, and the screw rod drives the moving table to move through the screw rod nut in the rotating process.

[0014] 3. In use, the telescopic rod is started through the switch, the telescopic rod drives the clamping plate to move, and the clamping plate clamps and fixes the mold.

[0015] 4. In the moving process of the moving table, the moving table is supported through the sliding between the clamping grooves and the protrusions, and the compression resistance of the moving table is improved. DRAWINGS

[0016] The drawings are used to provide a further understanding of the utility model, constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:

[0017] Figure 1 It is a structural schematic view of the utility model;

[0018] Figure 2 It is a frame structure schematic view of the utility model;

[0019] Figure 3 It is a guide mechanism structure schematic view of the utility model;

[0020] Figure 4 It is a structural schematic view of the moving table of the utility model.

[0021] In the figure: 1, pressing device; 2, frame; 3, gantry; 4, guide mechanism; 5, hydraulic rod; 6, pressing mechanism; 7, guide rod; 8, pressing plate; 9, power mechanism; 10, transmission; 11, motor; 12, protrusion; 13, moving table; 14, clamping mechanism; 15, telescopic rod; 16, clamping plate; 17, screw rod; 18, clamping groove; 19, screw rod nut; 20, mold. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 In the embodiments of the utility model, a full-automatic pressing line comprises a pressing device 1; the pressing device 1 is composed of a frame 2 and a gantry 3; a pressing mechanism 6 is installed on the upper side of the gantry 3; the pressing mechanism 6 is composed of a hydraulic rod 5 and a pressing plate 8; guide rods 7 are installed on both sides of the upper end of the pressing plate 8; the guide rods 7 are slidingly installed on the upper side of the gantry 3; the guide rods 7 are arranged to guide the moving direction of the pressing plate 8, so as to avoid the phenomenon that the pressing plate 8 shakes left and right during use; the hydraulic rod 5 is installed on both sides of the upper end of the gantry 3; the pressing plate 8 is installed at the bottom end of the hydraulic rod 5; a moving mechanism is installed at the inner position of the frame 2; a moving table 13 is installed at the upper side of the moving mechanism; two molds 20 are placed side by side at the upper side of the moving table 13; clamping mechanisms 14 are installed at the upper end of the moving table 13 and located around the molds 20; protrusions 12 are installed at both sides of the inner position of the frame 2; clamping grooves 18 are installed at both sides of the moving table 13; the clamping grooves 18 and the protrusions 12 are slidingly connected; during the movement of the moving table 13, the moving table 13 is supported through the sliding between the clamping grooves 18 and the protrusions 12, so as to improve the compression resistance of the moving table 13.

[0024] The guide mechanism 4 is composed of a screw rod 17, a screw rod nut 19 and a power mechanism 9; the screw rod 17 is rotatably installed at the middle position of the frame 2; one end of the screw rod 17 penetrates through the frame 2 and is installed at the front end of the power mechanism 9; the power mechanism 9 is installed at one side of the frame 2; the screw rod nut 19 is rotatably installed at the upper side of the screw rod 17; the screw rod nut 19 is installed at the middle position of the bottom end of the moving table 13; during use, the power mechanism 9 is started through a switch; the power mechanism 9 drives the screw rod 17 to rotate; during the rotation of the screw rod 17, the moving table 13 is driven to move through the screw rod nut 19.

[0025] The power mechanism 9 is composed of a motor 11 and a transmission 10, the motor 11 is installed at one side of the transmission 10, the transmission 10 is installed outside the frame 2, in use, the motor 11 is started by the switch, the motor 11 drives the transmission 10 to rotate, and the transmission 10 drives the screw rod 17 to rotate.

[0026] The clamping mechanism 14 is composed of a telescopic rod 15 and a clamping plate 16, the clamping plate 16 is installed at the front end of the telescopic rod 15, the telescopic rod 15 is installed inside the moving table 13, in use, the telescopic rod 15 is started by the switch, the telescopic rod 15 drives the clamping plate 16 to move, and the clamping plate 16 clamps and fixes the mold 20.

[0027] The working principle and use process of the utility model are as follows: in use, the material is placed on the upper side of the mold 20, the mold 20 is placed on the upper side of the moving table 13, two stations are arranged on the upper side of the moving table 13, the mold 20 is clamped and fixed by the clamping mechanism 14, after fixing, the mold 20 is pressed at the bottom end of the guiding and pressing mechanism 6 through the moving mechanism, in the pressing process, the material can be discharged and fed on the other side of the moving table 13, the material can be discharged and fed simultaneously in the pressing process, the material processing speed can be improved, and the time occupied by discharging and feeding can be reduced.

[0028] Finally, it should be noted that: the above is only the preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical scheme recorded in the foregoing embodiments can be modified, or some technical features can be replaced equivalently. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A fully automatic press line comprising a press device (1); characterized in that: The pressing device (1) is composed of a frame (2) and a portal frame (3), the pressing mechanism (6) is installed on the upper side of the portal frame (3), the pressing mechanism (6) is composed of a hydraulic rod (5) and a pressing plate (8), the hydraulic rod (5) is installed on both sides of the upper end of the portal frame (3), the pressing plate (8) is installed on the bottom end of the hydraulic rod (5), the guide mechanism (4) is installed inside the frame (2), the moving table (13) is installed on the side of the guide mechanism (4), two molds (20) are placed side by side on the upper side of the moving table (13), and the clamping mechanism (14) is installed on the upper end of the moving table (13) around the molds (20).

2. A fully automatic press line according to claim 1, characterized in that: The guide mechanism (4) is composed of a lead screw (17), a lead screw nut (19) and a power mechanism (9), the lead screw (17) is rotatably installed in the middle of the frame (2), one end of the lead screw (17) penetrates through the frame (2) and is installed at the front end of the power mechanism (9), the power mechanism (9) is installed on one side of the frame (2), the lead screw nut (19) is rotatably installed on the upper side of the lead screw (17), and the lead screw nut (19) is installed at the bottom end of the moving table (13).

3. A fully automatic press line according to claim 2, characterized in that: The power mechanism (9) is composed of a motor (11) and a speed changer (10), the motor (11) is installed on one side of the speed changer (10), and the speed changer (10) is installed on the outside of the frame (2).

4. A fully automatic press line according to claim 1, characterized in that: The clamping mechanism (14) is composed of a telescopic rod (15) and a clamping plate (16), the clamping plate (16) is installed at the front end of the telescopic rod (15), and the telescopic rod (15) is installed inside the moving table (13).

5. A fully automatic press line according to claim 1, characterized in that: The frame (2) is provided with protrusions (12) on both sides of the inside, the moving table (13) is provided with clamping grooves (18) on both sides, and the clamping grooves (18) and the protrusions (12) are connected through sliding.

6. A fully automatic press line according to claim 1, characterized in that: The guide rods (7) are installed on both sides of the upper end of the pressing plate (8), and the guide rods (7) are slidably installed on the upper side of the portal frame (3).

Citation Information

Patent Citations

  • Brake pad pressing die

    CN218079861U