Soft and comfortable ground mat fabric

By using a composite structure of a skin-friendly surface layer, an elastic support layer, and a breathable and non-slip bottom layer, the problem of stiffness and poor slip resistance of floor mat fabrics is solved, achieving softness, comfort, and high breathability.

CN223631161UActive Publication Date: 2025-12-05HAINING YIDAN TEXTILE CO LTD
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Patent Information

Application Number
CN202520256010.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-05
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

Existing floor mat fabrics feel stiff to the touch after prolonged contact, causing skin discomfort and offering poor anti-slip properties.

Method used

It adopts a composite structure of skin-friendly surface layer, elastic support layer and breathable and non-slip bottom layer. The skin-friendly surface layer contains nano bamboo charcoal particles, the elastic support layer has through holes, and the breathable and non-slip bottom layer has wavy non-slip texture and breathable holes, combined with hydrophobic coating and phase change microcapsules.

Benefits of technology

It improves the comfort and slip resistance of the floor mat, enhances breathability, and improves the user experience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223631161U_ABST
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Abstract

The utility model relates to a soft and comfortable ground mat fabric which comprises a skin-friendly surface layer, the skin-friendly surface layer is connected with an elastic supporting layer in a bonding mode, and the elastic supporting layer is connected with a breathable anti-skid bottom layer. Nano bamboo charcoal particles are arranged in the skin-friendly surface layer, the surface of the skin-friendly surface layer is polished into a fluff layer, the fluff height of the fluff layer is 0.5-1.2 mm, and the density of the fluff layer is 80-120 pieces / cm < 2 >; first penetrating through holes are evenly distributed in the elastic supporting layer, and the hole diameter of the through holes is 1-3 mm. Wave-shaped anti-skid lines are pressed on the bottom face of the breathable anti-skid bottom layer, and array type breathable holes are formed between the anti-skid lines. The anti-skid floor mat has the beneficial effect that the comfort and the anti-skid property of the floor mat can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of face fabric, and specifically relates to a soft and comfortable floor mat face fabric. BACKGROUND

[0002] With the emergence of textile technology, natural fibers such as cotton, hemp and wool have become the main choice for floor mat face fabric. Today, floor mat face fabric presents a diversified situation. In terms of material, natural fibers still occupy a certain market share because of their environmental protection and comfort features, which are loved by some consumers. Chemical fibers are also developing, and new chemical fiber materials are emerging, which are applied to floor mat production to meet people's demand for health and functionality.

[0003] In the prior art, floor mat face fabric is mostly made of single material or simple composite layer, and has air permeability and moisture resistance. For example, the moisture-proof and air-permeable floor mat disclosed in the Chinese patent document with the publication number CN207131035U includes an upper IXPE buffer layer and a lower PE layer, the bottom surface of the IXPE buffer layer and the back surface of the PE layer are bonded together through a bonding layer, the bonding layer is double-sided adhesive tape, the front surface of the PE layer is provided with a plurality of circular tables, has good buffering and isolation effect, is air-permeable and moisture-proof, but has the problems of hard and stiff touch, easy to cause skin discomfort after long-time contact, and poor anti-skid effect. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the present application provides a soft and comfortable floor mat face fabric that can improve the comfort and anti-skid property of the floor mat.

[0005] The utility model provides the following technical scheme, a kind of soft and comfortable floor mat face fabric, comprising: skin-friendly surface layer, skin-friendly surface layer adhesion connection elastic support layer, elastic support layer connects breathable anti-skid bottom layer;

[0006] Nano bamboo charcoal particles are arranged in the skin-friendly surface layer, the surface is polished into a wool layer, the wool height of the wool layer is 0.5-1.2mm, and the density is 80-120 roots / cm 2 ;

[0007] First through-through holes are uniformly distributed in the elastic support layer, and the hole diameter of the through hole is 1-3mm.

[0008] Wavy anti-skid lines are pressed on the bottom surface of the breathable anti-skid bottom layer, and array-type air holes are opened between the anti-skid lines.

[0009] As a preferred scheme of the utility model, the elastic support layer is an open-cell slow-rebound polyurethane foam with a thickness of 8-15mm.

[0010] As a preferred scheme of the utility model, the inner wall of the through hole is coated with a hydrophobic coating, and the thickness of the hydrophobic coating is 10-20μm.

[0011] As the preferred scheme of the utility model, the through hole is filled with phase change microcapsules, and the particle size of the phase change microcapsules is 200 mu m.

[0012] As the preferred scheme of the utility model, the depth of the anti-skid lines is 1.5-2.5 mm, and the distance between adjacent lines is 4-6 mm.

[0013] As the preferred scheme of the utility model, the pore size of the air permeation hole is 0.5-1 mm.

[0014] The utility model has the advantages of:

[0015] 1. In the utility model, the skin-friendly surface layer has a large contact area and a small friction coefficient, so that the user experience is improved.

[0016] 2. In the utility model, the elastic support layer has a small compression deformation rate, so that the durability of support is improved and the applicability is improved.

[0017] 3. In the utility model, the air-permeable anti-skid bottom layer is provided with arrayed air permeation holes and coconut shell fibers treated with alkali, so that the air permeability and the anti-skid property are improved. DRAWINGS

[0018] Fig. 1 It is a fabric layer structure sectional view of the utility model.

[0019] Fig. 2 It is a distribution plan view of the air-permeable anti-skid bottom layer wave lines and air permeation holes of the utility model.

[0020] Fig. 3 It is a through hole schematic view of the elastic support layer of the utility model.

[0021] In the drawing: 1, skin-friendly surface layer; 2, elastic support layer; 3, air-permeable anti-skid bottom layer; 4, fluff layer; 5, bamboo charcoal particles; 6, first through hole; 7, phase change microcapsule; 8, anti-skid line; 9, air permeation hole; 10, second through hole. DETAILED DESCRIPTION

[0022] To make the technical problems solved by the utility model, the technical scheme adopted and the technical effects reached more clear, the technical scheme of the utility model embodiment will be further described in detail below with reference to the drawings. Obviously, the described embodiment is only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0023] EMBODIMENT

[0024] As Figs. 1 to 3As shown, a soft and comfortable cushion fabric comprises: a skin-friendly surface layer 1, the skin-friendly surface layer 1 is connected to an elastic support layer 2, and the elastic support layer 2 is connected to a breathable and anti-skid bottom layer 3.

[0025] In this embodiment, the skin-friendly surface layer 1 is made of superfine fiber and cotton fiber blending (blending ratio 7:3), and the surface is treated with sanding to form a pile layer 4, and the single filament fineness of the superfine fiber is ≤0.1 dtex. The pile height of the pile layer 4 is 0.5-1.2mm, and the density is 80-120 roots / cm 2 , and the surface layer porosity is ≥30%. Nano-bamboo charcoal particles 5 are mixed in the superfine fiber and cotton fiber to achieve antibacterial and deodorizing, and the nano-bamboo charcoal particles 5 account for 3-5wt%.

[0026] In this embodiment, the elastic support layer 2 is made of open-cell slow-rebound polyurethane foam, and the density is 0.08-0.15g / cm 3 . The thickness of the elastic support layer 2 is 8-15mm, and the first through-hole 6 is uniformly distributed inside. The aperture of the through-hole is 1-3mm, and the hole density is 20-30 / cm 2 . The inner wall of the through-hole is coated with a hydrophobic coating, which can be fluorocarbon resin with a thickness of 10-20μm to improve moisture resistance. The through-hole of the elastic support layer 2 is filled with phase change microcapsules 7, such as paraffin, with a particle size of 200μm to achieve temperature regulation function.

[0027] In this embodiment, the breathable and anti-skid bottom layer 3 is made of a natural rubber and coconut fiber composite layer, in which the rubber accounts for 60-70%, and the bottom surface is pressed with a wave-shaped anti-skid pattern 8. The pattern depth of the anti-skid pattern 8 is 1.5-2.5mm, and the distance between adjacent patterns is 4-6mm. The thickness of the breathable and anti-skid bottom layer 3 is 2-3mm, and the anti-skid pattern 8 is provided with an array of through-holes 9 between the anti-skid patterns 8. The aperture of the through-hole 9 is 0.5-1mm, and the density is 50-80 / dm 2 , and the second through-hole 10 is provided at the connection between the through-hole 9 and the elastic support layer 2. The aperture of the second through-hole 10 is 0.1-0.15mm. The coconut fiber of the breathable and anti-skid bottom layer 3 is treated with alkali, and the surface roughness Ra is ≥5μm to enhance the friction with the ground.

[0028] In this embodiment, the skin-friendly surface layer 1 and the elastic support layer 2 are bonded by low-temperature hot melt adhesive film, and the melting point of the low-temperature hot melt adhesive film is 90-110℃. The grammage of the low-temperature hot melt adhesive film is 20-30g / m 2 , and the peel strength after bonding is ≥3.0N / cm.

[0029] In this embodiment, the elastic support layer 2 and the breathable and anti-skid bottom layer 3 are bonded by needle punching process, and the density of the penetrating needle is 15-20 needles / cm 2 , and the penetrating depth is one-third to one-half of the thickness of the support layer.

[0030] In the embodiment, the edges of each layer are locked by overlock stitching, and the overlock stitching is polyester core yarn, and the stitching interval is less than or equal to 2 mm.

[0031] The skin-friendly surface layer 1 has a large contact area and a small friction coefficient, so that user experience is improved; the elastic supporting layer 2 has a small compression deformation rate of open-cell PU foam, so that long-term support is facilitated, and applicability is improved; the breathable and anti-skid bottom layer 3 is provided with arrayed breathable holes 9 and coconut shell fibers are treated with alkali, so that breathability and anti-skid performance are improved, and the breathable and anti-skid bottom layer 3 is suitable for scenes with high requirements for touch and safety, such as home and children's activity areas.

[0032] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including all the preferred embodiments and all the changes and modifications falling within the scope of the present application.

[0033] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. A soft and comfortable cushioning fabric, characterized by, The application relates to a skin-friendly shoe, which comprises a skin-friendly surface layer, a skin-friendly surface layer adhesively connected to an elastic support layer, and an air-permeable and anti-skid bottom layer connected to the elastic support layer. The elastic support layer is evenly provided with first through holes with a diameter of 1-3 mm. The nanometer bamboo charcoal particles are arranged in the skin-friendly surface layer, and the surface is polished into a velvet layer, the height of the velvet of the velvet layer is 0.5-1.2mm, and the density is 80-120 roots / cm 2 ; The air-permeable and anti-skid bottom layer is provided with wavy anti-skid lines on the bottom surface, and arrayed air-permeable holes are formed between the anti-skid lines. The elastic support layer is a slow-rebound polyurethane foam with openings, and the thickness is 8-15 mm.

2. A soft, comfortable floor covering according to claim 1, wherein, The inner wall of the through hole is coated with a hydrophobic coating with a thickness of 10-20 microns.

3. A soft, comfortable floor covering according to claim 1, wherein, The through hole is filled with phase change microcapsules with a particle size of 200 microns.

4. A soft, comfortable floor covering as defined in claim 1, wherein, The anti-skid lines have a line depth of 1.5-2.5 mm, and the distance between adjacent lines is 4-6 mm.

5. A soft, comfortable floor covering as defined in claim 1, wherein, The air-permeable holes have a diameter of 0.5-1 mm.

6. A soft, comfortable floor covering as defined in claim 1, wherein, ​

Citation Information

Patent Citations

  • Dampproofing ventilative ground mat

    CN207131035U