Conveying mechanism capable of preventing bottles from falling down

Abstract

The utility model relates to a conveying mechanism capable of preventing bottles from falling down, which is applied to the filling and cap screwing industry. In order to solve the problems that in the existing bottle conveying process, during feeding of a bottle unscrambler, the material position of a rotary disc is prone to vacancy, so that bottles fall and are clamped, and bottles fall easily during single bottle conveying of a line body butt joint transition section, the mechanism comprises a conveying assembly, a bottle falling prevention inlet assembly and a bottle falling prevention outlet assembly. The bottle falling prevention assembly drives a first side vertical belt to rotate through a side vertical belt conveying adjustable-speed motor and is matched with a first guide fixing plate to enable bottles to be linearly and spirally conveyed in a rotating mode, and the fed bottles are prevented from falling; the principle of the anti-falling bottle outlet assembly is the same as that of the anti-falling bottle inlet assembly. A conveying line body speed regulating motor and a speed regulator of the conveying assembly can regulate the conveying speed. According to the conveying mechanism, the production efficiency and the product quality are effectively improved, the labor cost and the labor intensity are reduced, the equipment stability is enhanced, remarkable practicability and market competitiveness are achieved, and powerful support is provided for automatic production in the filling and cap screwing industry.

Description

TECHNICAL FIELD

[0001] The utility model belongs to bottle filling and cap screwing industry field, and particularly relates to a conveying mechanism for preventing bottles from falling over. BACKGROUND

[0002] In the bottle filling and cap screwing industry, the conveying of bottles is a key link. At present, after bottles are arranged by a bottle arranging machine, the material channel usually adopts a non-powered conveying mode, and the bottles are conveyed forward by mutual pushing. However, this mode has many problems. During the feeding process of the bottle arranging machine, empty positions are prone to occur in the rotary disc material position, which causes overshoot phenomenon when the bottles are arranged, and then frequent occurrence of front and rear falling bottles and bottle jamming. Moreover, after processing is completed, the material is conveyed to the labeling station of the rear work section, and the line body and the line body are connected with a transition section. For example, a certain number (such as 8 bottles) of bottles need to be stored at the transition position, and the front bottles are conveyed to the labeling position of the labeling machine by pushing of the rear bottles. When single bottle conveying occurs, the falling bottle phenomenon is prone to occur. These problems not only affect the production efficiency and increase the labor cost, but also may cause damage to the bottles and reduce the product quality. SUMMARY

[0003] The utility model aims at providing a conveying mechanism for preventing bottles from falling over, and aims at solving the problems in the background technology. To achieve the purpose, the utility model adopts the technical scheme that

[0004] A conveying mechanism for preventing bottles from falling over, comprising a conveying assembly, an anti-falling bottle feeding assembly and an anti-falling bottle discharging assembly, one end of the conveying assembly is provided with the anti-falling bottle feeding assembly, the other end of the conveying assembly is provided with the anti-falling bottle discharging assembly, the anti-falling bottle feeding assembly is connected with the bottle arranging machine, and the anti-falling bottle feeding assembly is used for preventing the bottles in the bottle arranging machine from falling over when conveyed to the next work station. The anti-falling bottle discharging assembly is used for preventing the bottles from falling over when conveyed to the next work station.

[0005] Preferably, the conveying assembly comprises a conveying line, a conveying line body speed regulator and a conveying line body speed regulating motor, the tail of the conveying line is provided with the conveying line body speed regulating motor, and the middle of the conveying line is provided with the conveying line body speed regulator.

[0006] Preferably, the anti-tipping bottle assembly includes an inlet side-standing belt conveyor speed-regulating motor, an inlet speed-regulating motor mounting plate, an inlet photoelectric sensor, a first side-standing belt, a first guide fixing plate, a first drive shaft, a first driven shaft, a material inspection photoelectric sensor, and an inlet side-standing belt speed regulator. A first guide fixing plate is installed on one side of the conveyor head, and an inlet speed-regulating motor mounting plate is installed on the other side of the conveyor head. The inlet side-standing belt conveyor speed-regulating motor is mounted on the top of the inlet speed-regulating motor mounting plate. The first drive shaft and the first driven shaft are respectively installed at the head and tail of the bottom of the inlet speed-regulating motor mounting plate. The first driven shaft is used to mount the first side-standing belt. The motor shaft of the inlet side-standing belt conveyor speed-regulating motor passes through the inlet speed-regulating motor mounting plate and connects to the first drive shaft. The inlet side-standing belt conveyor speed-regulating motor is used to drive the first drive shaft. The rotation of the driving shaft drives the first driven shaft to rotate. The rotation of the first driving shaft and the first driven shaft drives the first side belt to rotate clockwise. The first side belt rotates in the same direction as the belt of the conveyor line. The first guide plate and the inside of the first side belt form a space for the bottle to pass through. The side belt rubs against the bottle body, so that the bottle changes from being fixed to being conveyed in a straight spiral rotation. The bottle moves forward while rotating, thus preventing the bottle from tipping over. A bottle inlet photoelectric sensor and a material inspection photoelectric sensor are installed on the first guide plate. The bottle inlet photoelectric sensor is installed in front of the material inspection photoelectric sensor. The side belt speed regulator is installed in front of the conveyor line speed regulator. The side belt speed regulator is used to adjust the speed of the side belt conveyor speed regulator motor, thereby adjusting the speed of the first side belt.

[0007] Preferably, the anti-tipping bottle assembly includes an outlet side upright belt conveyor speed control motor, an outlet speed control motor mounting plate, a second side upright belt, a second drive shaft, a second driven shaft, an outlet side upright belt conveyor speed controller, and a second guide fixing plate. The second guide fixing plate is installed on one side of the tail end of the conveyor line, and the outlet speed control motor mounting plate is installed on the other side of the tail end of the conveyor line. The outlet side upright belt conveyor speed control motor is installed on the top of the outlet speed control motor mounting plate. The second drive shaft and the second driven shaft are respectively installed at the head and tail ends of the bottom of the outlet speed control motor mounting plate. The second driven shaft is used to install the second side upright belt. The motor shaft of the outlet side upright belt conveyor speed control motor passes through the outlet speed control motor mounting plate and is connected to the second drive shaft. The outlet side upright belt conveyor speed controller is installed behind the conveyor line speed controller. The principle of the outlet anti-tipping bottle assembly is the same as that of the inlet anti-tipping bottle assembly.

[0008] The beneficial effects of this utility model are:

[0009] Improve production efficiency

[0010] This anti-tipping bottle conveying mechanism, through its unique design, effectively solves the problem of bottles tipping over during the conveying process, enabling bottles to be smoothly and stably transported from the bottle unscrambler to each workstation. This reduces production interruptions caused by bottle tipping and jamming, greatly improves the filling and feeding speed, thereby enhancing overall production efficiency and increasing capacity.

[0011] Improve product quality

[0012] The stable conveying process avoids the collision and damage of the bottles, reduces the possibility of scratches, cracks or even breakage of the bottles due to bottle dumping and other reasons, ensures the integrity and appearance quality of the products during the conveying process, and is beneficial to improving the product quality.

[0013] Reduce labor cost and labor intensity

[0014] The need for manual intervention for kicking out and arranging due to bottle dumping and bottle jamming is reduced, the labor cost is reduced, the operator does not need to frequently handle the bottle dumping problem, the labor intensity is reduced, and the working environment is safer and more convenient.

[0015] Enhance equipment stability and reliability

[0016] The design of the conveying mechanism makes the bottle conveying process more stable, reduces the probability of equipment failure, improves the overall stability and reliability of the equipment, helps to prolong the service life of the equipment, and reduces the equipment maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 An overall schematic view is provided for the embodiments of the present application;

[0018] Fig. 2 An overall structural schematic view is provided for the embodiments of the present application;

[0019] Fig. 3 A partial structural schematic view is provided for the embodiments of the present application.

[0020] In the drawings, various reference signs are used:

[0021] 1, conveying assembly;

[0022] 11, conveying line; 12, conveying line body speed regulator; 13, conveying line body speed regulating motor;

[0023] 2, anti-bottle dumping assembly;

[0024] 21, in-side vertical belt conveying speed regulating motor; 22, in-speed regulating motor mounting plate; 23, bottle photoelectric sensor; 24, first side vertical belt; 25, first guide fixed plate; 26, first driving shaft; 27, first driven shaft; 28, material inspection photoelectric sensor; 29, in-side vertical belt speed regulator;

[0025] 3, anti-bottle dumping assembly;

[0026] 31. Outgoing side vertical belt conveyor speed regulating motor; 32. Outgoing speed regulating motor mounting plate; 33. Second side vertical belt; 34. Second drive shaft; 35. Second driven shaft; 36. Outgoing side vertical belt conveyor speed regulator; 37. Second guide fixing plate. Detailed Implementation

[0027] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element present. Conversely, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. The terms "upper end," "lower end," "left side," "right side," "front end," "rear end," and similar expressions used herein refer to the positional relationship with reference to the accompanying drawings.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0030] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0031] like Figs. 1-3 As shown, this utility model embodiment provides a bottle-prevention conveying mechanism, including a conveying component 1, an inlet anti-tipping component 2, and an outlet anti-tipping component 3. The inlet anti-tipping component 2 is provided at one end of the conveying component 1, and the outlet anti-tipping component 3 is provided at the other end of the conveying component 1. The inlet anti-tipping component 2 is connected to a bottle unscrambler. The inlet anti-tipping component 2 is used to prevent bottles in the bottle unscrambler from tipping over when they are transported to the bottle-separating flange. The outlet anti-tipping component 3 is used to prevent bottles from tipping over when they are transported to the next workstation.

[0032] In the embodiment, the conveying assembly 1 comprises a conveying line 11, a conveying line body speed regulator 12 and a conveying line body speed regulating motor 13, the tail of the conveying line 11 is provided with the conveying line body speed regulating motor 13, and the middle of the conveying line 11 is provided with the conveying line body speed regulator 12.

[0033] In the embodiment, the anti-inverted bottle feeding assembly 2 comprises an in-side vertical belt conveying speed regulating motor 21, an in-speed regulating motor mounting plate 22, an in-bottle photoelectric sensor 23, a first side vertical belt 24, a first guide fixed plate 25, a first driving shaft 26, a first driven shaft 27, a material inspection photoelectric sensor 28 and an in-side vertical belt speed regulator 29, the head side of the conveying line 11 is provided with the first guide fixed plate 25, the other side of the head of the conveying line 11 is provided with the in-speed regulating motor mounting plate 22, the top of the in-speed regulating motor mounting plate 22 is provided with the in-side vertical belt conveying speed regulating motor 21, the head and tail of the bottom of the in-speed regulating motor mounting plate 22 are respectively provided with the first driving shaft 26 and the first driven shaft 27, the first driven shaft 27 is used for mounting the first side vertical belt 24, the motor shaft of the in-side vertical belt conveying speed regulating motor 21 penetrates through the in-speed regulating motor mounting plate 22 and is connected with the first driving shaft 26, the in-side vertical belt conveying speed regulating motor 21 is used for driving the first driving shaft 26 to rotate so as to drive the first driven shaft 27 to rotate, the first driving shaft 26 and the first driven shaft 27 rotate so as to drive the first side vertical belt 24 to rotate clockwise, the rotating direction of the first side vertical belt is consistent with the rotating direction of the belt of the conveying line 11, the first guide fixed plate 25 and the first side vertical belt 24 form a space through which the bottles pass, the side vertical belt is in friction with the bottle body so that the bottles change from being fixed to being straightly and spirally conveyed, the bottles rotate while moving forward, thereby preventing the bottles from being inverted, the in-bottle photoelectric sensor 23 and the material inspection photoelectric sensor 28 are mounted on the first guide fixed plate 25, the in-bottle photoelectric sensor 23 is mounted in front of the material inspection photoelectric sensor 28, the in-side vertical belt speed regulator 29 is mounted in front of the conveying line body speed regulator 12, and the in-side vertical belt speed regulator 29 is used for adjusting the speed of the in-side vertical belt conveying speed regulating motor 21 so as to adjust the speed of the first side vertical belt 24.

[0034] In the embodiment, the anti-inverted bottle assembly 3 comprises an out-side vertical belt conveying speed-adjusting motor 31, an out-speed-adjusting motor mounting plate 32, a second side vertical belt 33, a second driving shaft 34, a second driven shaft 35, an out-side vertical belt conveying speed-adjusting device 36, and a second guide fixing plate 37. The second guide fixing plate 37 is mounted on one side of the tail of the conveying line 11, the out-speed-adjusting motor mounting plate 32 is mounted on the other side of the tail of the conveying line 11, the out-side vertical belt conveying speed-adjusting motor 31 is mounted on the top of the out-speed-adjusting motor mounting plate 32, the second driving shaft 34 and the second driven shaft 35 are respectively mounted on the head and the tail of the bottom of the out-speed-adjusting motor mounting plate 32, the second driven shaft 35 is used for mounting the second side vertical belt 33, the motor shaft of the out-side vertical belt conveying speed-adjusting motor 31 penetrates through the out-speed-adjusting motor mounting plate 32 and is connected with the second driving shaft 34, and the out-side vertical belt conveying speed-adjusting device 36 is mounted behind the conveying line body speed-adjusting device 12. The anti-inverted bottle assembly is the same as the anti-inverted bottle assembly 2 in principle.

[0035] Working principle

[0036] Bottle entering the conveying line

[0037] After the bottles are arranged and discharged by the bottle arranging machine, the bottles start to enter the conveying mechanism. First, the bottles reach the anti-inverted bottle assembly. At this time, the in-side vertical belt conveying speed-adjusting motor in the anti-inverted bottle assembly is in a working state. The motor shaft of the in-side vertical belt conveying speed-adjusting motor penetrates through the in-speed-adjusting motor mounting plate and is connected with the first driving shaft, thereby driving the first driving shaft to rotate. The rotation of the first driving shaft promotes the first driven shaft to rotate synchronously, so that the first side vertical belt mounted on the first driven shaft rotates clockwise. The first side vertical belt and the belt of the conveying line rotate in the same direction, and the first guide fixing plate and the first side vertical belt form a space through which the bottles pass. When the bottles enter the space, the first side vertical belt produces tangential friction with the bottle body, and under the action of the friction force, the bottles change from the original fixed straight-line conveying mode to straight-line spiral rotating conveying. The bottles rotate while moving forward, and this unique movement mode effectively prevents the bottles from being inverted when entering the conveying line from the bottle arranging machine.

[0038] Control and detection in the conveying process

[0039] Bottles are transported on a conveyor line, powered by a speed-regulating motor whose speed can be adjusted via a speed controller. Simultaneously, a bottle-feeding photoelectric sensor and a material-checking photoelectric sensor, mounted on the first guide plate, function. The bottle-feeding photoelectric sensor detects whether a bottle has entered the anti-tipping component area, while the material-checking photoelectric sensor detects whether the bottle contains material. A photoelectric sensor is also installed on the feeding line, with a pre-stored feeding quantity (e.g., 30 pieces). When the line is full, the photoelectric sensor detects this and sends a signal to the PLC. Upon receiving the signal, the PLC issues a command to stop the bottle unscrambler's feeding, while the conveyor line continues to transport bottles. When the detection position is empty, the photoelectric sensor detects no material and again sends a signal to the PLC. The PLC then issues a command to resume the bottle unscrambler's feeding, repeating this process to effectively control and manage the bottle transport process.

[0040] Bottles are output to the next workstation

[0041] After being transported by the conveyor line, the bottles reach the anti-tipping component at the outlet. The working principle of the anti-tipping component at the outlet is similar to that at the inlet. The speed-regulating motor of the outlet side-mounted belt drives the second drive shaft to rotate, which in turn causes the second driven shaft to drive the second side-mounted belt to rotate clockwise. The second side-mounted belt engages in shear friction with the bottle body, keeping the bottle in a straight spiral conveying state and preventing it from tipping over when transported to the next station (such as a labeling machine). This ensures that the bottles can enter subsequent production processes stably and accurately. Throughout the process, all components work together to ensure efficient and stable bottle transport and the effective implementation of the anti-tipping function.

[0042] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. A delivery mechanism for preventing a bottle from falling over, characterized by: The application relates to a bottle conveying device, which comprises a conveying assembly, an anti-toppling bottle feeding assembly and an anti-toppling bottle discharging assembly.

2. A delivery mechanism for preventing a bottle from falling over as claimed in claim 1, wherein: The conveying assembly comprises a conveying line, a conveying line body speed regulator and a conveying line body speed regulating motor.

3. A delivery mechanism for preventing the tipping of a bottle as defined in claim 2, wherein: The anti-toppling bottle feeding assembly comprises a first side vertical belt conveying speed regulating motor, a feeding speed regulating motor mounting plate, a bottle feeding photoelectric sensor, a first side vertical belt, a first guide fixed plate, a first driving shaft, a first driven shaft, a material inspection photoelectric sensor and a first side vertical belt speed regulator. The head side of the conveying line is provided with the first guide fixed plate, and the other head side of the conveying line is provided with the feeding speed regulating motor mounting plate. The top of the feeding speed regulating motor mounting plate is provided with the first side vertical belt conveying speed regulating motor. The head and tail of the bottom of the feeding speed regulating motor mounting plate are respectively provided with the first driving shaft and the first driven shaft. The first driven shaft is used for mounting the first side vertical belt. The motor shaft of the first side vertical belt conveying speed regulating motor penetrates through the feeding speed regulating motor mounting plate and is connected with the first driving shaft. The first side vertical belt conveying speed regulating motor is used for driving the first driving shaft to rotate so as to drive the first driven shaft to rotate. The first driving shaft and the first driven shaft rotate so as to drive the first side vertical belt to rotate clockwise. The first side vertical belt is consistent with the rotating direction of the belt of the conveying line. The first guide fixed plate and the first side vertical belt form a space for the bottles to pass. The side vertical belt and the bottle body cut friction so that the bottles are changed from being fixed to being linearly and spirally conveyed. The bottles rotate and move forward, thereby preventing the bottles from toppling. The first guide fixed plate is provided with the bottle feeding photoelectric sensor and the material inspection photoelectric sensor. The bottle feeding photoelectric sensor is arranged in front of the material inspection photoelectric sensor. The first side vertical belt speed regulator is arranged in front of the conveying line body speed regulator. The first side vertical belt speed regulator is used for adjusting the speed of the first side vertical belt conveying speed regulating motor and the speed of the first side vertical belt.

4. A delivery mechanism for preventing the tipping of a bottle as defined in claim 3, wherein: The anti-inverted bottle discharging assembly comprises an out-side vertical belt conveying speed regulating motor, an out-speed regulating motor mounting plate, a second side vertical belt, a second driving shaft, a second driven shaft, an out-side vertical belt conveying speed regulator and a second guide fixing plate. The tail part of the conveying line is provided with the second guide fixing plate, the other side of the tail part of the conveying line is provided with the out-speed regulating motor mounting plate, the top of the out-speed regulating motor mounting plate is provided with the out-side vertical belt conveying speed regulating motor, the head and tail of the bottom of the out-speed regulating motor mounting plate are respectively provided with the second driving shaft and the second driven shaft, the second driven shaft is used for mounting the second side vertical belt, the motor shaft of the out-side vertical belt conveying speed regulating motor is connected with the second driving shaft through the out-speed regulating motor mounting plate, the out-side vertical belt conveying speed regulator is mounted behind the conveying line body speed regulator, and the anti-inverted bottle discharging assembly has the same principle as the anti-inverted bottle feeding assembly.

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