Anti-segregation container for regenerated dry-mixed mortar
By designing the support ring, lifting and adjusting components, and discharge components of the anti-segregation container, the segregation problem during the storage of dry-mixed mortar was solved, thereby improving material uniformity and construction quality, as well as increasing the flexibility and efficiency of discharge control.
Patent Information
- Application Number
- CN202422971959.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Dry-mixed mortar is prone to segregation during storage and use, which affects its component uniformity and construction quality, and lacks effective discharge control and mixing measures.
A container for preventing segregation of recycled dry-mixed mortar was designed, comprising a support frame, a tank body, a screw conveyor, a discharge assembly, a support ring, a lifting and adjusting assembly, and an auxiliary mixing assembly. By controlling the discharge drop section, adjusting the discharge direction, and agitating the mortar, combined with a return pipe and a control valve, the material is re-fed to prevent segregation.
It effectively prevents segregation of dry-mixed mortar in the container, improves material uniformity and construction quality, enhances the flexibility and efficiency of discharge, and reduces construction costs and quality risks.
Smart Images

Figure CN223632222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of anti-segregation container, especially relates to a regenerated dry-mixed mortar anti-segregation container. BACKGROUND
[0002] In the storage and use process of dry-mixed mortar, segregation has been an important problem to be solved, and segregation can cause uneven composition of dry-mixed mortar, affecting its performance and construction quality.
[0003] The conventional dry-mixed mortar storage container cannot effectively control the flow state of mortar during receiving feeding and discharging, for example, when the screw feeder feeds the ordinary tank, the dry-mixed mortar is discharged from the conveying pipe to the tank, and there is a large discharge falling section, which can cause segregation of materials with different particle sizes during falling, and the lack of flexible discharge control mode cannot adjust the discharge direction according to the actual construction requirement, and cannot effectively stir the mortar in the tank, so that the mortar at the bottom of the tank is easy to accumulate and segregate.
[0004] In addition, for the mortar that has segregation tendency or has segregated, especially the material near the bottom of the tank, there is no suitable treatment measure, and the existence of these problems seriously affects the quality and use efficiency of dry-mixed mortar in construction, increases the construction cost and quality risk, so a new dry-mixed mortar container is needed to solve these problems and ensure the quality and flexibility of dry-mixed mortar.
[0005] The information disclosed in this background section is only intended to increase the understanding of the general background of the present utility model, and should not be considered as acknowledging or implying in any form that the information constitutes prior art known to those skilled in the art. CONTENT OF THE UTILITY MODEL
[0006] The utility model aims at solving the shortcomings mentioned in the background technology, and provides a regenerated dry-mixed mortar anti-segregation container.
[0007] The above technical purpose of the utility model is realized by the following technical scheme: a regenerated dry-mixed mortar anti-segregation container, comprising a support frame, a tank, a screw feeder, a discharging assembly, a support ring, a lifting adjusting assembly and an auxiliary stirring assembly.
[0008] The tank body and the screw feeding machine are fixedly installed on the support frame, the screw feeding machine is fixedly installed with a conveying pipe, the conveying pipe is arranged in an inclined manner and extends from the top of the tank body into the tank body, the support frame is fixedly installed with a hopper which is communicated with the screw feeding machine, the support ring is slidingly installed on the inner side wall of the tank body, the lifting adjusting assembly is arranged in the tank body and connected with the support ring, the auxiliary stirring assembly is arranged at the central position of the support ring, and the discharging assembly is arranged at the central position of the bottom of the tank body and matched with the auxiliary stirring assembly.
[0009] Preferably, the discharging assembly comprises a sleeve and a discharging pipe, the sleeve is sealingly and rotatably installed at the central position of the bottom of the tank body, the discharging pipe is fixedly installed on the sleeve, and a valve is fixedly installed on the discharging pipe.
[0010] Preferably, the discharging assembly further comprises a driving motor, a mandrel and a spiral blade, the driving motor is fixedly installed at the bottom end of the sleeve, the output shaft of the driving motor extends into the sleeve and is fixedly installed with the mandrel in an axial direction, the mandrel penetrates through the sleeve and extends into the tank body, and the spiral blade is fixedly installed on the mandrel.
[0011] Preferably, the lifting adjusting assembly comprises a rotating shaft, a brake motor, two winding rollers, two hanging ropes and a rotating ring, the rotating shaft is rotatably installed on the inner side wall of the tank body, the two winding rollers are fixedly sleeved on the rotating shaft, the two hanging ropes are fixedly and woundly arranged on the two winding rollers, the rotating ring is rotatably installed on the support ring, the two hanging ropes are fixedly connected with the rotating ring at the ends away from the winding rollers, the brake motor is fixedly installed on the tank body, and the output shaft of the brake motor is fixedly connected with the rotating shaft in an axial direction.
[0012] Preferably, the auxiliary stirring assembly comprises a plug plate, a plurality of guide rods and a plurality of shifting rods, the plurality of guide rods are slidingly installed on the support ring, the top ends of the plurality of guide rods extend above the support ring and are fixedly installed with the same plug plate, and the shifting rods are fixedly installed on the plurality of guide rods.
[0013] Preferably, the bottom side of the plug plate is fixedly installed with a support column, the bottom end of the support column is provided with a groove, the top end of the mandrel is arranged in a protruding manner, and the groove is matched with the top end of the mandrel.
[0014] Preferably, the top side of the support ring is arranged in a concave manner, and the top side and the bottom side of the plug plate are arranged in a convex manner.
[0015] Preferably, the tank body is fixedly installed with a return pipe, the return pipe is communicated with the tank body and the screw feeding machine, and a control valve is fixedly installed on the return pipe.
[0016] Preferably, the outer side of the support ring is fixedly installed with a guide pin, the inner side wall of the tank body is provided with a guide groove arranged in a spiral manner, and the guide pin is slidingly installed in the guide groove.
[0017] Preferably, a plurality of supporting blocks are fixedly installed on the tank body, and the plurality of supporting blocks are fixedly connected with the spiral feeding machine.
[0018] The beneficial effects of the present application are as follows:
[0019] The supporting ring, the lifting adjusting assembly and the auxiliary stirring assembly are cooperated, so that the discharging falling section of the dry-mixed mortar is greatly reduced when the spiral feeding machine feeds the tank body, the segregation phenomenon caused by the large discharging falling section is avoided, the tank body is facilitated to discharge, the discharging direction can be adjusted according to actual discharging requirements, the dry-mixed mortar in the tank body can be stirred as required, the use flexibility is good, the dry-mixed mortar that may be segregated and falls into the bottom of the tank body first can be effectively treated through the backflow pipe and the control valve, and the stirring effect of the auxiliary stirring assembly is enhanced through the guide pin and the guide groove arranged in a spiral shape when the supporting ring is lifted, so that the segregation of the dry-mixed mortar is further reduced. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0021] Figure 1 A three-dimensional structure schematic diagram of a regenerated dry-mixed mortar segregation-preventing container is provided.
[0022] Figure 2 A partial sectional view structure schematic diagram of a regenerated dry-mixed mortar segregation-preventing container is provided.
[0023] Figure 3 A structure schematic diagram of a discharging assembly part of a regenerated dry-mixed mortar segregation-preventing container is provided.
[0024] Figure 4 A structure schematic diagram of an auxiliary stirring assembly part of a regenerated dry-mixed mortar segregation-preventing container is provided.
[0025] Figure 5 A structure schematic diagram of a supporting ring, a guide pin and a lifting adjusting assembly part of a regenerated dry-mixed mortar segregation-preventing container is provided.
[0026] In the figure: 1, support frame; 2, tank body; 3, support ring; 31, guide pin; 311, guide groove; 32, rotating shaft; 33, winding roller; 34, hanging rope; 35, brake motor; 36, rotating ring; 4, plug plate; 41, support column; 42, guide rod; 43, lever; 5, sleeve; 51, mandrel; 52, helical blade; 53, drive motor; 54, discharge pipe; 6, spiral feeder; 61, return pipe; 611, control valve; 62, hopper; 63, conveying pipe. DETAILED DESCRIPTION
[0027] The technical scheme of the present application will be described clearly and completely in combination with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] REFERENCE Figures 1-5 A regenerated dry-mixed mortar anti-segregation container, comprising a support frame 1, a tank body 2, a spiral feeder 6 and a support ring 3, the tank body 2 and the spiral feeder 6 are fixedly installed on the support frame 1, the spiral feeder 6 is fixedly installed with a conveying pipe 63, the conveying pipe 63 is arranged in an inclined manner and extends from the top of the tank body 2 into the tank body 2, the support frame 1 is fixedly installed with a hopper 62 which is in communication with the spiral feeder 6, the support ring 3 is slidingly installed on the inner side wall of the tank body 2, the inner side wall of the tank body 2 is rotatably installed with a rotating shaft 32, two winding rollers 33 are fixedly sleeved on the rotating shaft 32, two hanging ropes 34 are fixedly wound on the winding rollers 33, a rotating ring 36 is rotatably installed on the support ring 3, one end of the two hanging ropes 34 away from the winding rollers 33 is fixedly connected with the rotating ring 36, the tank body 2 is fixedly installed with a brake motor 35, the output shaft of the brake motor 35 is axially fixedly connected with the rotating shaft 32, the support ring 3 can be lifted in the tank body 2 according to the need, so that the distance between the support ring 3 and the discharge end of the conveying pipe 63 can be adjusted, so that the control of the dry-mixed mortar discharge falling body height can be realized, and the segregation phenomenon can be effectively prevented;
[0029] A plurality of guide rods 42 are slidingly installed on the support ring 3, the top ends of the plurality of guide rods 42 extend above the support ring 3 and are fixedly installed with the same plug plate 4, the plurality of guide rods 42 are fixedly installed with a push rod 43, which can block the central position of the support ring 3, the bottom central position of the tank body 2 is sealingly and rotatably installed with a sleeve 5, the sleeve 5 is fixedly installed with a discharge pipe 54, and the discharge pipe 54 is fixedly installed with a valve, which facilitates the discharge of dry-mixed mortar in the tank body 2, and can manually adjust the discharge direction of the dry-mixed mortar according to actual needs, the bottom end of the sleeve 5 is fixedly installed with a drive motor 53, the output shaft of the drive motor 53 extends into the sleeve 5 and is fixedly installed with a mandrel 51 in the axial direction, the mandrel 51 penetrates the sleeve 5 and extends into the tank body 2, and the mandrel 51 is fixedly installed with a helical blade 52, which can prevent material accumulation at the position of the sleeve 5, and can turn the dry-mixed mortar material at the bottom position in the tank body 2 upwards or downwards, which can prevent the dry-mixed mortar at the bottom inner wall position of the tank body 2 from segregating to some extent, and can assist in discharging and prevent segregation during discharging.
[0030] In order to control the plug plate 4 to stop following the downward movement of the support ring 3 after the support ring 3 is lowered to a certain height under the cooperation of the mandrel 51 and the support column 41, so that the central position of the support ring 3 can remain in an open state, and then the dry-mixed mortar material on the support ring 3 can flow downward, the bottom side of the plug plate 4 is fixedly installed with a support column 41, the bottom end of the support column 41 is provided with a groove, and the top end of the mandrel 51 is provided in a protruding manner and is matched with the groove.
[0031] In order to make the plug plate 4 and the top side of the support ring 3 maintain a better fit state, avoid the dry-mixed mortar from spilling from the support ring 3 before the support column 41 contacts the mandrel 51, and avoid material accumulation on the top side of the plug plate 4, the top side of the support ring 3 is provided in a concave manner, and the top side and the bottom side of the plug plate 4 are provided in a convex manner.
[0032] In order to realize re-feeding by returning the dry-mixed mortar in the tank body 2 to the screw feeder 6, so as to prevent segregation by conveying the dry-mixed mortar prone to segregation at the bottom inner wall position of the tank body 2 back into the tank body 2, a return pipe 61 is fixedly installed on the tank body 2, the return pipe 61 communicates with the tank body 2 and the screw feeder 6, and a control valve 611 is fixedly installed on the return pipe 61.
[0033] In this embodiment, in order to maintain the spiral movement state of the support ring 3 when it is lifted along the inner side wall of the tank body 2, so as to control the multiple guide rods 42 and the multiple shift rods 43 to perform more efficient stirring operation on the dry-mixed mortar below the support ring 3 in the tank body 2, a guide pin 31 is fixedly installed on the outer side of the support ring 3, a guide groove 311 arranged in a spiral shape is formed on the inner side wall of the tank body 2, and the guide pin 31 is slidingly installed in the guide groove 311.
[0034] In this embodiment, in order to provide stable support for the spiral feeding machine 6, so as to ensure the stable operation of the spiral feeding machine 6, multiple support blocks are fixedly installed on the tank body 2, and the multiple support blocks are fixedly connected with the spiral feeding machine 6.
[0035] The existing technology is adopted for the circuits, electronic components and module mechanisms involved, and those skilled in the art can realize it without further description. The content protected by the present application does not involve the improvement of software, circuits and methods.
[0036] Working principle: in use, first, the power supply is turned on, the spiral feeding machine 6 is started, the spiral feeding machine 6 starts to work, the dry-mixed mortar is conveyed from the hopper 62 to the tank body 2 through the conveying pipe 63 and falls on the support ring 3 and the plug plate 4. Since the plug plate 4 and the support ring 3 are relatively close to the discharge port of the discharge pipe 54, the height of the discharge falling section of the dry-mixed mortar can be effectively controlled, thereby avoiding the segregation phenomenon caused by the too large discharge falling section.
[0037] With continuous feeding, the brake motor 35 controls the rotating shaft 32 to drive the two winding rollers to unwind, so as to make the support ring 3 move downward along the inner side wall of the tank body 2 under the action of the hanging rope 34, and the guide pin 31 and the guide groove 311 arranged in a spiral shape can make the support ring 3 keep the spiral state when it moves downward. When the support ring 3 moves downward to a certain height, the groove on the support column 41 abuts against the top end of the mandrel 51, and the support ring 3 continues to descend, so that the opening on the support ring 3 is in an open state, and the dry-mixed mortar on the support ring 3 flows downward along the opening to the bottom inner wall position of the tank body 2, and the plug plate 4 drives the guide rod 42 and the shift rod 43 to continuously keep the rotating state.
[0038] The control valve 611 is opened, so that the dry-mixed mortar in the segregation state at the bottom inner wall position of the tank body 2 is collected into the spiral feeding machine 6 through the reflux pipe 61 for re-feeding. In this way, the dry-mixed mortar prone to segregation can be re-conveyed into the tank body 2, and the possibility of segregation can be further reduced through the re-stirring of the spiral feeding machine 6. At the same time, the driving motor 53 controls the mandrel 51 to drive the spiral blade 52 to rotate, so as to turn the dry-mixed mortar upward, thereby further reducing the segregation phenomenon of the dry-mixed mortar.
[0039] When the discharge is needed, the driving motor 53 is controlled to rotate reversely, the core shaft 51 drives the spiral blade 52 to downwardly convey the dry-mixed mortar in the tank body 2 and discharge through the discharge pipe 54, when the discharge in different directions is needed, the sleeve pipe is rotated and the orientation of the discharge pipe 54 is adjusted.
[0040] The regenerative dry-mixed mortar anti-segregation container is described in detail above. The principle and implementation mode of the present application are described by using specific examples in this paper, and the above examples are only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary skilled persons in the technical field, without departing from the principle of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the present application.
Claims
1. A container for preventing segregation of dry mortar for recycling, characterized by comprising: The application relates to a supporting frame (1), a tank body (2), a spiral feeding machine (6), a discharging assembly, a supporting ring (3), a lifting adjusting assembly and an auxiliary stirring assembly. The tank body (2) and the spiral feeding machine (6) are fixedly installed on the supporting frame (1), the spiral feeding machine (6) is fixedly provided with a conveying pipe (63), the conveying pipe (63) is arranged in an inclined manner and extends into the tank body (2) from the top of the tank body (2), the supporting frame (1) is fixedly provided with a hopper (62) communicated with the spiral feeding machine (6), the supporting ring (3) is slidingly installed on the inner side wall of the tank body (2), the lifting adjusting assembly is arranged in the tank body (2) and connected with the supporting ring (3), the auxiliary stirring assembly is arranged on the supporting ring (3) at a central position, and the discharging assembly is arranged at a central position of the bottom of the tank body (2) and matched with the auxiliary stirring assembly.
2. A container for preventing segregation of dry mortar for regeneration according to claim 1, wherein: The discharging assembly comprises a sleeve (5) and a discharging pipe (54), the sleeve (5) is sealingly and rotatably installed at a central position of the bottom of the tank body (2), the discharging pipe (54) is fixedly installed on the sleeve (5), and a valve is fixedly installed on the discharging pipe (54).
3. A container for preventing segregation of dry mortar for regeneration according to claim 2, wherein: The discharging assembly further comprises a driving motor (53), a mandrel (51) and a spiral blade (52), the driving motor (53) is fixedly installed at the bottom end of the sleeve (5), the output shaft of the driving motor (53) extends into the sleeve (5) and is axially fixedly installed with the mandrel (51), the mandrel (51) penetrates through the sleeve (5) and extends into the tank body (2), and the spiral blade (52) is fixedly installed on the mandrel (51).
4. A container for preventing segregation of dry mortar for regeneration according to claim 3, wherein: The lifting adjusting assembly comprises a rotating shaft (32), a brake motor (35), two winding rollers (33), two hanging ropes (34) and a rotating ring (36), the rotating shaft (32) is rotatably installed on the inner side wall of the tank body (2), the two winding rollers (33) are fixedly sleeved on the rotating shaft (32), the two winding rollers (33) are fixedly provided with the hanging ropes (34), the rotating ring (36) is rotatably installed on the supporting ring (3), the two hanging ropes (34) are fixedly connected with the rotating ring (36) at the ends away from the winding rollers (33), the brake motor (35) is fixedly installed on the tank body (2), and the output shaft of the brake motor (35) is axially fixedly connected with the rotating shaft (32).
5. A container for preventing segregation of dry mortar for regeneration according to claim 4, wherein: The auxiliary stirring assembly comprises a plug plate (4), a plurality of guide rods (42) and a plurality of shifting rods (43), the plurality of guide rods (42) are slidingly installed on the supporting ring (3), the top ends of the plurality of guide rods (42) extend above the supporting ring (3) and are fixedly installed with the same plug plate (4), and the shifting rods (43) are fixedly installed on the guide rods (42).
6. A container for preventing segregation of dry mortar for regeneration according to claim 5, wherein: A supporting column (41) is fixedly installed at a central position of the bottom side of the plug plate (4), a groove is formed at the bottom end of the supporting column (41), the top end of the mandrel (51) is arranged in a protruding manner, and the groove is matched with the top end of the mandrel (51).
7. A container for preventing segregation of dry mortar for regeneration according to claim 1, wherein: The top side of the supporting ring (3) is arranged in a concave manner, and the top side and the bottom side of the plug plate (4) are arranged in a convex manner.
8. A container for preventing segregation of dry mortar for regeneration according to claim 1, wherein: The tank body (2) is fixedly provided with a backflow pipe (61), which is communicated with the tank body (2) and the spiral feeder (6), and the backflow pipe (61) is fixedly provided with a control valve (611).
9. A container for preventing segregation of dry mortar for regeneration according to claim 1, wherein: The outer side of the supporting ring (3) is fixedly provided with a guide pin (31), and the inner side wall of the tank body (2) is provided with a guide groove (311) arranged in a spiral shape, and the guide pin (31) is slidingly installed in the guide groove (311).
10. A container for preventing segregation of dry mortar for regeneration according to claim 1, wherein: The tank body (2) is fixedly provided with a plurality of supporting blocks, and the plurality of supporting blocks are fixedly connected with the spiral feeder (6).