Compact detection device

Abstract

The utility model discloses a compact type detection device, which comprises a material hopper, a detection device and a control device, and is characterized in that the material hopper is provided with a lifting device; the lifting device is connected with the first conveying part; the second conveying part is located between the material hopper and the first conveying part; the detection equipment is connected with the first transmission part and the second transmission part; the second conveying part is located below the first conveying part, and the material hopper is located below the second conveying part. According to the utility model, through reasonable arrangement of the position of the material hopper, the requirement of the detection device for the workshop space is reduced, and through arrangement of the positions of the first transmission part, the second transmission part and the material hopper, the material conveying efficiency is improved, and the overall detection efficiency of the detection device is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a finished product detection technical field especially relates to a compact detection device. BACKGROUND

[0002] In modern industrial production, material detection is an important link to ensure product quality. Traditional material detection devices are usually large in size and complex in structure, not only occupying a large amount of space, but also having high installation and maintenance costs. With the improvement of industrial automation, the requirements for detection devices are becoming higher and higher, especially the increasing demand for compact design and efficient transmission. The traditional detection device is usually arranged in parallel with the material hopper and the conveying belt, resulting in an excessively long total length of the detection device, which requires a relatively strict space in the factory building, and a sufficient number of detection devices cannot be placed in some factory buildings with insufficient space. Moreover, the detection equipment in the detection device occupies a large space, and the parallel arrangement of the traditional material hopper and the conveying belt causes a lot of unnecessary redundant space in the overall space occupied by the detection device. Therefore, it is necessary to provide a compact detection device.

[0003] However, one of the deficiencies in the related prior art is that the length is reduced by increasing the inclination of the lifting device, resulting in excessive inclination of the lifting device and reduced material lifting efficiency. SUMMARY

[0004] The utility model aims at solving at least one of the above technical problems.

[0005] To solve the above problems, the first purpose of the utility model is to provide a compact detection device, which comprises: a material hopper, the material hopper being provided with a lifting device; a first transmission part, the lifting device being connected with the first transmission part; a second transmission part, the second transmission part being located between the material hopper and the first transmission part; and a detection device, the detection device being connected with the first transmission part and the second transmission part.

[0006] By arranging the second transmission part between the material hopper and the first transmission part, the total length of the material hopper and the transmission part is reduced, the equipment space of the detection device is optimized, and the strict space requirement of the factory building caused by the excessively long design is avoided. Through the cooperative work of the lifting device, the first transmission part and the second transmission part, the speed and efficiency of material processing can be effectively improved. The material goes from the material hopper to the first transmission part, then to the second transmission part, and finally to the detection device, the whole process is continuous and smooth, reducing the waiting and handling time of the material. The direct connection of the detection device and the transmission part can ensure that each piece or each batch of material can be accurately sent to the detection position, improving the consistency and accuracy of detection. The compact design reduces the exposure time of the material in the transmission process, reduces the frequency of human intervention, reduces the errors and risks caused by human factors, and also avoids additional labor costs.

[0007] In the technical solution, the second conveying part is located below the first conveying part, and the material hopper is located below the second conveying part.

[0008] The material hopper delivers the material to the first conveying part. If part of the material in the first conveying part falls, the second conveying part located below the first conveying part can catch the falling material in the first conveying part and continue the next detection process. When the material in the second conveying part falls, the material hopper located below the second conveying part will catch the falling material and re-deliver it to the first conveying part through the lifting device. Through the above arrangement, the overall working efficiency of the detection device is improved. The up-down design reduces the overall length of the material hopper and the conveying part, reasonably plans the space of the detection device, and reduces the requirements of the detection device on the factory space. The compact design reduces the independence between mechanical parts, making maintenance and repair more convenient. At the same time, reducing intermediate links also reduces the failure rate and further reduces maintenance costs.

[0009] In any of the above technical solutions, the first conveying part is provided with a first auxiliary belt, and the lifting device is connected with the first auxiliary belt.

[0010] The first auxiliary belt can help the material in the lifting device smoothly enter the horizontal part of the first conveying part, achieving the function of auxiliary steering. The first auxiliary belt can also improve the stability of the material during transmission in the first conveying part. The auxiliary belt can reduce the shaking and sliding of the material during transmission, ensuring that the material enters the lifting device smoothly, thereby reducing errors caused by unstable transmission. The first auxiliary belt can increase the transmission capacity of the first conveying part. In some cases, a single first conveying part may not be able to meet the transmission needs of high-flow materials, and by adding the first auxiliary belt, the transmission capacity can be significantly improved to ensure smooth operation of the production line. Stable transmission can ensure that the material is in a consistent state when it reaches the detection equipment, thereby improving the accuracy of the detection results. The auxiliary belt helps to ensure that the material is stable when it enters the first conveying part, reducing detection errors caused by unstable transmission.

[0011] In any of the above technical solutions, the compact detection device further comprises a guide hopper, one end of the guide hopper is connected with the first conveying part, and the end of the guide hopper away from the first conveying part faces the second conveying part.

[0012] The guide hopper can guide the excess material to smoothly transition from the first conveying part to the second conveying part, ensuring the consistency and stability of the material direction during the conveying process. This optimized guide design reduces the risk of material deviation and misentry into other paths during the conveying process. The design of the guide hopper can prevent material accumulation in the transition area of the first conveying part, thereby reducing the risk of blockage and waste caused by material accumulation. The material can smoothly transition from one conveying part to another, improving the overall efficiency of the system. By optimizing the guide path of the material, the guide hopper can ensure that the excess material quickly and accurately enters the second conveying part from the first conveying part, reducing the residence time of the material during the conveying process and improving the overall conveying efficiency.

[0013] In any of the above technical solutions, the first conveying part and the second conveying part are provided with height limiting devices.

[0014] The height limiting device can limit the height of the material to prevent excessive accumulation. This helps to maintain the smooth operation of the conveying belt, prevent blockage and poor transmission caused by material accumulation, and ensure the smooth operation of the production line. Excessive material may cause excessive load on the conveying belt, increasing the risk of wear and damage to the conveying belt. The height limiting device can effectively prevent this from happening, prolonging the service life of the conveying belt and reducing the frequency of maintenance and replacement. The height limiting device can prevent excessive material, thereby reducing the safety hazards caused by material accumulation. For example, excessive material may cause the conveying belt to slip or be damaged, increasing the safety risk of the operator. The height limiting device helps to ensure the safety of the operating environment. The height limiting device can ensure that the height of the material on the conveying belt remains within a reasonable range, avoiding poor transmission caused by inconsistent height. This helps to improve overall transmission efficiency and reduce downtime caused by material accumulation. And the height limiting device can ensure that each material is fully detected, avoiding insufficient detection caused by material accumulation and unreliable detection results.

[0015] In any of the above technical solutions, the detection device is provided with a second auxiliary belt connected to the second conveying part.

[0016] The second auxiliary belt can increase the stability of the material and prevent the material from shaking or deviating during the conveying process.

[0017] The material that is not fully detected by the detection equipment or needs to be detected again is retransmitted into the material hopper through the second auxiliary belt, and the material can be more smoothly transmitted out of the detection equipment into the material hopper for re-lifting transmission and detection, reducing the problem of inaccurate product qualification rate caused by insufficient detection of the material. Moreover, the first transmission part and the second transmission part are both provided with separators, which are mainly used for separating the material to ensure that the material is in a single row into the detection equipment, and the separated excess material will fall into the second auxiliary belt and be transmitted into the material hopper, and then be lifted and transmitted again through the material hopper and detected. The second auxiliary belt can be flexibly connected with the second transmission part to adapt to different types of detection equipment and detection requirements. Such flexibility helps to improve the adaptability and expansibility of the system, so that it can meet more diverse detection requirements.

[0018] In any of the above technical solutions, the compact detection device further comprises a discharging device connected with the detection equipment.

[0019] The discharging device can efficiently guide the detected material out of the detection equipment, reducing the residence time of the material in the detection equipment. This helps to improve the overall logistics efficiency and ensure the smooth operation of the production line. Through the automatic discharging device, the problem of material confusion in the manual sorting process can be reduced. Unqualified materials are automatically isolated to ensure the purity and quality of the materials. The connection of the discharging device with the detection equipment simplifies the operation process and reduces the transfer time and operation steps of the materials between different equipment. This helps to reduce the operation complexity and improve the overall operation convenience. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will describe the drawings needed to be used in the embodiments or prior art description. Obviously, the technical solutions described in the description in combination with the drawings are only some embodiments of the present application. For those skilled in the art, other embodiments and drawings can be obtained from the embodiments shown in the drawings without creative labor.

[0021] Figure 1 is a schematic diagram of a compact detection device provided by an embodiment of the present application.

[0022] Figure 2 is another schematic diagram of a compact detection device provided by an embodiment of the present application.

[0023] Figure 3 is another schematic diagram of a compact detection device provided by an embodiment of the present application.

[0024] In the figure: 100 - material hopper, 110 - lifting device, 200 - first conveying part, 210 - first auxiliary belt, 300 - second conveying part, 400 - detection device, 410 - second auxiliary belt, 500 - guide hopper, 600 - height limiting device, 700 - discharging device, 800 - separator. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purpose, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict. In the following description, a large number of specific details are set forth in order to facilitate a full understanding of the present application, but the present application can also be implemented in other ways different from those described herein, therefore, the protection scope of the present application is not limited by the specific embodiments disclosed below.

[0026] As shown in Figure 1 , Figure 2 , Figure 3 The embodiment of the present application provides a compact detection device, which comprises a material hopper 100, the material hopper 100 is provided with a lifting device 110; a first conveying part 200, the lifting device 110 is connected with the first conveying part 200; a second conveying part 300, the second conveying part 300 is located between the material hopper 100 and the first conveying part 200; a detection device 400, the detection device 400 is connected with the first conveying part 200 and the second conveying part 300; the second conveying part 300 is located below the first conveying part 200, and the material hopper 100 is located below the second conveying part 300; the first conveying part 200 is provided with a first auxiliary belt 210, and the lifting device 110 is connected with the first auxiliary belt 210; a guide hopper 500, one end of the guide hopper 500 is connected with the first conveying part 200, and the end of the guide hopper 500 away from the first conveying part 200 faces the second conveying part 300; the first conveying part 200 and the second conveying part 300 are both provided with a height limiting device 600; the detection device 400 is provided with a second auxiliary belt 410, and the second auxiliary belt 410 is connected with the second conveying part 300; a discharging device 700, the discharging device 700 is connected with the detection device 400.

[0027] In the embodiment, the width of the detection device 400 is large, the first conveying part 200 and the second conveying part 300 are located at one end close to the right side of the detection device 400, and only occupy less than half of the width of the detection device 400. At this time, if the material hopper 100 is arranged linearly side by side with the first conveying part 200 and the second conveying part 300, the space at one end of the left side of the detection device 400 cannot be fully utilized, and the side-by-side arrangement mode can cause the overall length of the detection device to be very long, and the requirement for the space of the factory building is too high. In addition, if the slope of the lifting device 110 is too large, the efficiency of the material lifting and conveying will be reduced, and the material is easy to fall off from the lifting device 110. In the embodiment, the first conveying part 200 is located at the uppermost position, the second conveying part 300 is located below the first conveying part 200, and the material hopper 100 is located below the second conveying part 300, and the width of the material hopper 100 is not greater than the width of the detection device 400. The lifting device 110 lifts the material backward to the first conveying part 200, and then the first auxiliary belt 210 assists the material to turn, so that the slope of the lifting device 110 directly lifting to the right is not too large, and the efficiency of the material lifting is reduced. The material conveyed to the first conveying part 200 is transported to the height limiting device 600, the height limiting device 600 is arranged obliquely to the left side, pushes the stacked material downward and makes the material flat on the first conveying part 200, the material passing through the height limiting device 600 continues to be conveyed to the detection device 400, the material is pushed to the upper disc-shaped conveying belt through the turning and pushing device at the end of the first conveying part 200, and is detected on the upper disc-shaped conveying belt. The part of the product after detection is pushed out at the discharging device 700 and falls into the discharging device 700, and the part needing to be detected again continues to be conveyed to the slide and is pushed into the slide, the material in the slide falls onto the second auxiliary belt 410, the end of the second auxiliary belt 410 is above the material hopper 100, the material falling onto the second auxiliary belt 410 is conveyed above the material hopper 100 and falls into the material hopper 100 to be lifted, transported and detected again. The material on the first conveying part 200 which does not pass through the height limiting device 600 is pushed into the guide hopper 500, the material in the guide hopper 500 falls onto the second conveying part 300, and the second conveying part 300 is also provided with the height limiting device 600 obliquely to the left side. After part of the material on the second conveying part 300 passes through the height limiting device 600, the material is pushed to the lower disc-shaped conveying belt through the turning and pushing device at the end of the second conveying part 300, and is detected on the lower disc-shaped conveying belt. The part of the product after detection is pushed out at the discharging device 700 and falls into the discharging device 700, and the part needing to be detected again continues to be conveyed to the second auxiliary belt 410 and is transported again into the material hopper 100 to be lifted, transported and detected again. The material on the second conveying part 300 which does not pass through the height limiting device 600 is pushed downward by the height limiting device 600 and directly falls into the material hopper 100 below to be lifted, transported and detected again.The separator 800 is arranged at the connection position of the first conveying part 200, the second conveying part 300 and the detection equipment 400, and is used for separating the materials, so that the materials can enter the detection equipment 400 in a single row to ensure the reliability of the detection result, and the separator 800 can push the excess materials out, the materials pushed out from the first conveying part 200 fall into the second auxiliary belt 410 through a slide, and the materials pushed out from the second conveying part 300 directly fall into the second auxiliary belt 410, and the excess materials are transported into the material hopper 100 through the second auxiliary belt 410 to be lifted, transported and detected again.

[0028] In the utility model, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, detachable connection or integral connection; "connection" can be direct connection or indirect connection through an intermediate medium.

[0029] In the description of the utility model, it should be understood that the directions or position relationships indicated by the terms "upper", "lower" and the like are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or units referred to must have a specific direction, be constructed and operated in a specific direction, therefore, should not be understood as a limitation on the utility model.

[0030] In the description of the utility model, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the utility model. In the description of the utility model, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0031] Although the utility model discloses as above, the utility model is not limited to this. Any person skilled in the art, without departing from the spirit and scope of the utility model, can make various changes and modifications, therefore the protection scope of the utility model should be limited by the range defined in the claims.

Claims

1. A compact detection device, characterized in that, The utility model relates to a material conveying device, including: a material hopper (100) provided with a lifting device (110); a first conveying part (200) connected with the lifting device (110); a second conveying part (300) located between the material hopper (100) and the first conveying part (200); a detection device (400) connected with the first conveying part (200) and the second conveying part (300).

2. The compact detection device of claim 1, wherein, The second conveying part (300) is located below the first conveying part (200), and the material hopper (100) is located below the second conveying part (300).

3. The compact detection device of claim 1, wherein, The first conveying part (200) is provided with a first auxiliary belt (210), and the lifting device (110) is connected with the first auxiliary belt (210).

4. The compact detection device of claim 1, wherein, Further including a guide hopper (500), one end of the guide hopper (500) is connected with the first conveying part (200), and the end of the guide hopper (500) away from the first conveying part (200) faces the second conveying part (300).

5. The compact detection device of claim 1, wherein, The first conveying part (200) and the second conveying part (300) are each provided with a height limiting device (600).

6. The compact detection device of claim 1, wherein, The detection device (400) is provided with a second auxiliary belt (410), and the second auxiliary belt (410) is connected with the second conveying part (300).

7. The compact detection device of claim 1, wherein, Further including a discharging device (700) connected with the detection device (400).

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