Control system based on paperboard stacking and stacking machine

Abstract

The utility model relates to a control system based on paperboard stacking and a stacker crane, and belongs to the technical field of paperboard stacking, the control system comprises a rack, the top of the rack is provided with a transverse transmission assembly used for driving paperboards to transversely move, and the top of the rack is provided with a vertical transmission assembly used for driving the paperboards to vertically move. The paperboard stacking device has the advantages that the transverse transmission assembly, the vertical transmission assembly and the longitudinal transmission assembly are used in cooperation, the purpose of adjusting the left-right levelness, the front-back levelness and the up-down height of paperboards can be achieved, and the purpose of automatic stacking of the paperboards can be achieved; human bodies in the stacking area can be detected through the control system, and meanwhile daily operation of operators can be recorded and stored and compared with a correct operation process, so that the personal safety of the operators and the correct operation process in the production process can be ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to paperboard stacking technical field especially relates to a control system and stacking machine based on paperboard stacking. BACKGROUND

[0002] The raw material of paperboard is mainly plant fiber, which is dispersed and formed through water or air medium, and has a porous network structure. The characteristics of this material make it perform well in various applications, especially in situations that require high mechanical strength, such as packaging and construction. Paperboard stacking machines are needed during the production process of paperboard.

[0003] In the prior art, manual operation combined with lifting machinery is often used, which has low operating efficiency and relies heavily on manpower. The operation is completed by experience, and the personal safety of the stacking machine operators is increasingly valued. How to ensure the personal safety of the operators during the production process has become a pressing problem. UTILITY MODEL CONTENT

[0004] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a control system and stacking machine based on paperboard stacking.

[0005] The technical scheme of the utility model is as follows: a control system and stacking machine based on paperboard stacking, comprising a rack, a horizontal transmission assembly for driving the paperboard to move horizontally is arranged on the top of the rack, a vertical transmission assembly for driving the paperboard to move vertically is arranged on the top of the rack, a longitudinal transmission assembly for driving the paperboard to move longitudinally is arranged on the top of the rack below the vertical transmission assembly, a center plate is fixedly installed on the top of the longitudinal transmission assembly, an adjusting assembly for transferring the paperboard is arranged at the bottom end of the vertical transmission assembly, the horizontal transmission assembly is composed of a support, a chain wheel, a mounting seat, a transmission rod, a driving motor and a transmission chain, the support is provided with four, the four supports are respectively fixedly installed at the four corners of the top of the rack, the chain wheel is rotatably installed in the support, the transmission chain is transmissionally connected between the two chain wheels, the transmission rod is fixedly connected between the two chain wheels, the mounting seat is arranged at both ends of the top of the rack, and the mounting seat is connected with the corresponding transmission chain.

[0006] Through the cooperation of the horizontal transmission assembly, the vertical transmission assembly and the longitudinal transmission assembly, the left and right horizontal, the front and back horizontal and the height adjustment of the paperboard can be realized, and the automatic stacking of the paperboard can be realized.

[0007] As a preferred implementation form, the vertical transmission assembly is composed of a support plate, a rack one, a gear one and a driving motor two, the top of the center plate is slidably provided with the support plate, one side of the support plate is fixedly connected with the rack one, the top of the center plate is fixedly provided with the driving motor two, the output shaft of the driving motor two is fixedly connected with the gear one, and the gear one is in meshing connection with the rack one.

[0008] By adopting the above technical scheme, the rotation of the output shaft of the driving motor two can drive the gear one to rotate, so that the rack one can slide up and down, thereby achieving the purpose of lifting the paperboard.

[0009] As a preferred implementation form, the longitudinal transmission assembly is composed of a driving motor three, a rack two and a gear two, the top of the center plate is fixedly provided with the driving motor three, the output shaft of the driving motor three penetrates through the inside of the center plate and is fixedly connected with the gear two, the inside of the rack is fixedly provided with the rack two, and the gear two is in meshing connection with the rack two.

[0010] By adopting the above technical scheme, the rotation of the output shaft of the driving motor three can drive the gear two to rotate, so that the rack two can be used to achieve the purpose of longitudinally adjusting the center plate and the paperboard.

[0011] As a preferred implementation form, the adjusting assembly is composed of a stacking plate, a cylinder, a clamping jaw and a U-shaped frame, the bottom end of the support plate is fixedly provided with the stacking plate, and the two ends of the inner wall of the stacking plate are fixedly provided with the cylinder.

[0012] By adopting the above technical scheme, the cylinder can be used as the driving source of the stacking plate.

[0013] As a preferred implementation form, the piston rod of the cylinder is fixedly connected with the U-shaped frame, the U-shaped frame is in sliding connection with the inner wall of the stacking plate, and the side away from the two U-shaped frames is fixedly connected with the clamping jaw.

[0014] By adopting the above technical scheme, the corresponding clamping jaw is driven to slide by the cylinder, and the distance between the two clamping jaws can be adjusted according to the size of the paperboard, so that the paperboard of different sizes can be used.

[0015] As a preferred implementation form, the outer side of one of the supports is fixedly provided with a driving motor one, and the output shaft of the driving motor one is fixedly connected with the rotating shaft of the sprocket.

[0016] By adopting the above technical scheme, the rotation of the output shaft of the driving motor one can drive the sprocket to rotate, thereby achieving power transmission.

[0017] Optionally, the control system comprises:

[0018] A safety detection module for emitting infrared rays and detecting the reflected infrared rays to sense the presence of a human body and for emitting ultrasonic waves to detect a human operation process, and transmitting the sensing information;

[0019] A data processing module for identifying the information transmitted by the safety detection module and analyzing and sorting the information, for the ultrasonic sensing information, storing the analyzed and processed data information in a storage module for subsequent result analysis, and comparing with the correct operation process in the system, if there is an error in the operation process, control information will be transmitted to the next module, for the infrared sensing information, identifying whether there is a human body in the stacking area, if there is a human body, control information will be transmitted to the next module;

[0020] A response control module for receiving the information transmitted by the data processing module and identifying and responding to the information, for the error processing of the operation process, controlling the red warning light inside to turn on, and for the processing of the presence of a human body in the stacking area, controlling the orange warning light inside to turn on.

[0021] Compared with the prior art, the advantages and positive effects of the utility model lie in,

[0022] 1. In the utility model, through the rotation of the output shaft of the driving motor one, one of the sprockets can be driven to rotate, and the transmission rod transmission is arranged, so that the rotation of the four sprockets can be realized, thereby the position of the mounting seat, the center plate and the paperboard can be adjusted, and the vertical transmission assembly and the longitudinal transmission assembly are used in cooperation, the left-right horizontal, front-back horizontal and up-down height of the paperboard can be adjusted, the automatic stacking of the paperboard can be realized, compared with the traditional manual cooperation lifting machinery, the device reduces the space of manual operation, thereby the personal safety of the operator can be improved, and the automatic stacking can improve the stacking efficiency of the paperboard.

[0023] 2. In the utility model, not only the human body in the stacking area is detected, but also the daily operation of the operator is recorded, stored and compared with the correct operation process, for the processing mode of the error in the operation process, the information is transmitted to the response control module, the red warning light inside the response control module is controlled to turn on, so as to remind the operator, for the processing of the presence of a human body in the stacking area, the orange warning light is turned on, which also reminds the operator to keep away from the dangerous stacking area, through the above-mentioned mode, the personal safety of the operator and the correct operation process in the production process can be ensured. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1The utility model provides a kind of based on paperboard stacking control system and the overall perspective view of stacker of the utility model;

[0025] Figure 2 The utility model provides a kind of based on paperboard stacking control system and the plan view of stacker of the utility model;

[0026] Figure 3 The utility model provides a kind of based on paperboard stacking control system and the partial schematic view of stacker of the utility model;

[0027] Figure 4 The utility model provides a kind of based on paperboard stacking control system and the Figure 2 Enlarged view of A in the middle.

[0028] Legend: 1, rack; 2, transverse transmission assembly; 201, support; 202, sprocket; 203, mounting seat; 204, transmission rod; 205, drive motor one; 206, transmission chain; 3, center plate; 4, vertical transmission assembly; 401, support plate; 402, rack one; 403, gear one; 404, drive motor two; 5, adjusting assembly; 501, stacking plate; 502, air cylinder; 503, clamping claw; 504, U-shaped frame; 6, longitudinal transmission assembly; 601, drive motor three; 602, rack two. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.

[0030] Reference Figures 1-4A kind of control system and stacking machine based on cardboard stacking, including rack 1, the top of rack 1 is provided with the horizontal transmission assembly 2 for driving paperboard to move horizontally, the top of rack 1 is provided with the vertical transmission assembly 4 for driving paperboard to move vertically, the top of rack 1 and below the vertical transmission assembly 4 is provided with the longitudinal transmission assembly 6 for driving paperboard to move longitudinally, the top of longitudinal transmission assembly 6 is fixedly installed with center plate 3, the bottom end of vertical transmission assembly 4 is provided with the adjusting assembly 5 for transferring paperboard, horizontal transmission assembly 2 is composed of support 201, sprocket 202, mounting seat 203, transmission rod 204, drive motor one 205 and transmission chain 206, support 201 is provided with four, four support 201 are fixedly installed at the four corners of the top of rack 1, sprocket 202 is rotatably installed in support 201, transmission chain 206 is transmissionally connected between two sprockets 202, transmission rod 204 is fixedly connected between two sprockets 202, mounting seat 203 is arranged at the both ends of the top of rack 1, mounting seat 203 is connected with corresponding transmission chain 206, the rotation of the output shaft of drive motor one 205 can drive one of sprocket 202 to rotate, and is driven by transmission rod 204, so as to realize the rotation of four sprockets 202, to adjust the position of mounting seat 203, center plate 3 and paperboard, and be used with vertical transmission assembly 4, longitudinal transmission assembly 6, can realize the adjustment purpose of left and right horizontal, front and rear horizontal and height, can realize the purpose of automatic stacking of paperboard, compared with traditional manual cooperation lifting machinery, the device reduces the space of manual operation, to improve the personal safety of operator, while automatic stacking can improve the stacking efficiency of paperboard.

[0031] Specifically, the vertical transmission assembly 4 is composed of a support plate 401, a rack one 402, a gear one 403 and a drive motor two 404. The top of the center plate 3 is slidingly provided with the support plate 401. One side of the support plate 401 is fixedly connected with the rack one 402. The top of the center plate 3 is fixedly provided with the drive motor two 404. The output shaft of the drive motor two 404 is fixedly connected with the gear one 403. The gear one 403 is in meshing connection with the rack one 402. Through the rotation of the output shaft of the drive motor two 404, the gear one 403 can be driven to rotate, so that the rack one 402 can slide up and down, thereby achieving the purpose of lifting the paperboard. The longitudinal transmission assembly 6 is composed of a drive motor three 601, a rack two 602 and a gear two. The top of the center plate 3 is fixedly provided with the drive motor three 601. The output shaft of the drive motor three 601 penetrates through the inside of the center plate 3 and is fixedly connected with the gear two. The inside of the rack 1 is fixedly provided with the rack two 602. The gear two is in meshing connection with the rack two 602. Through the rotation of the output shaft of the drive motor three 601, the gear two can be driven to rotate, so that the rack two 602 can be used to achieve the purpose of longitudinally adjusting the center plate 3 and the paperboard. The adjusting assembly 5 is composed of a stacking plate 501, a cylinder 502, a clamping jaw 503 and a U-shaped frame 504. The bottom end of the support plate 401 is fixedly provided with the stacking plate 501. Both ends of the inner wall of the stacking plate 501 are fixedly provided with the cylinder 502. The piston rod of the cylinder 502 is fixedly connected with the U-shaped frame 504. The U-shaped frame 504 is in sliding connection with the inner wall of the stacking plate 501. One side of the U-shaped frame 504 away from the other is fixedly connected with the clamping jaw 503. With the extension and retraction of the piston rod of the cylinder 502, the corresponding clamping jaw 503 is driven to slide, thereby the distance between the two clamping jaws 503 can be adjusted according to the size of the paperboard, so that the device can be adapted to paperboards of different sizes, thereby improving the applicability of the device. The outside of one of the supports 201 is fixedly provided with the drive motor one 205. The output shaft of the drive motor one 205 is fixedly connected with the rotating shaft of the sprocket 202. Through the rotation of the output shaft of the drive motor one 205, the sprocket 202 can be driven to rotate, thereby achieving power transmission.

[0032] Working principle: first, through the control equipment on the rack 1 control drive motor 205 output shaft rotation, can drive one of the sprocket 202 rotation, thus can realize four sprocket 202 rotation, further can adjust the mounting seat 203, center plate 3 and the position of paperboard, and with vertical transmission assembly 4, longitudinal transmission assembly 6 cooperation, can realize the left and right horizontal, front and back horizontal and the height of paperboard adjustment purpose, can realize the automatic stacking of paperboard purpose, in the control system, not only to the stacking area human body detection, at the same time will record, storage and correct operation process comparison to the daily operation of the operator, for the operation process error processing mode, it is to the information transmission to the response control module, through the response control module control its inside red warning light, to the operator for reminding, for the stacking area human body exists processing, it is to orange warning light, also is to remind the operator away from the dangerous stacking area, through the above mode can ensure the personal safety and correct operation process of the operator in the production process.

[0033] In the description of the present application, it should be pointed out that, unless otherwise explicitly provided and limited, the terms "installation", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication between two elements, for those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific situation.

[0034] The above is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A palletizer based on cardboard pallets, comprising a frame (1), characterized in that, The top of the rack (1) is provided with a horizontal transmission assembly (2) for driving the paperboard to move horizontally, the top of the rack (1) is provided with a vertical transmission assembly (4) for driving the paperboard to move vertically, the top of the rack (1) and below the vertical transmission assembly (4) is provided with a longitudinal transmission assembly (6) for driving the paperboard to move longitudinally, the top of the longitudinal transmission assembly (6) is fixedly installed with a center plate (3), the bottom end of the vertical transmission assembly (4) is provided with an adjusting assembly (5) for transferring the paperboard; The horizontal transmission assembly (2) is composed of a support (201), a chain wheel (202), a mounting seat (203), a transmission rod (204), a driving motor one (205) and a transmission chain (206), the support (201) is provided with four, four supports (201) are respectively fixedly installed on the four corners of the top of the rack (1), the chain wheel (202) is rotatably installed in the support (201), the transmission chain (206) is transmissionally connected between the two chain wheels (202), the transmission rod (204) is fixedly connected between the two chain wheels (202), the mounting seat (203) is arranged at the both ends of the top of the rack (1), and the mounting seat (203) is connected with the corresponding transmission chain (206).

2. A palletizer based on cardboard stacking according to claim 1, characterized in that: The vertical transmission assembly (4) is composed of a supporting plate (401), a rack one (402), a gear one (403) and a driving motor two (404), the supporting plate (401) is slidably installed on the top of the center plate (3), the rack one (402) is fixedly connected to one side of the supporting plate (401), the driving motor two (404) is fixedly installed on the top of the center plate (3), the output shaft of the driving motor two (404) is fixedly connected with the gear one (403), and the gear one (403) is in meshing connection with the rack one (402).

3. A palletizer based on cardboard stacking according to claim 1, characterized in that: The longitudinal transmission assembly (6) is composed of a driving motor three (601), a rack two (602) and a gear two, the driving motor three (601) is fixedly installed on the top of the center plate (3), the output shaft of the driving motor three (601) penetrates through the inside of the center plate (3) and is fixedly connected with the gear two, the rack two (602) is fixedly installed in the inside of the rack (1), and the gear two is in meshing connection with the rack two (602).

4. A palletizer based on cardboard stacking according to claim 2, characterized in that: The adjusting assembly (5) is composed of a stacking plate (501), a cylinder (502), a clamping claw (503) and a U-shaped frame (504), the bottom end of the supporting plate (401) is fixedly installed with the stacking plate (501), and the both ends of the inner wall of the stacking plate (501) are fixedly installed with the cylinders (502).

5. A palletizer based on cardboard stacking according to claim 4, characterized in that: The piston rod of the cylinder (502) is fixedly connected with the U-shaped frame (504), the U-shaped frame (504) is slidably connected with the inner wall of the stacking plate (501), and the side, away from each other, of the two U-shaped frames (504) is fixedly connected with the clamping claw (503).

6. A palletizer based on cardboard stacking according to claim 1, characterized in that: One of the supports (201) is fixedly installed with a driving motor (205) on the outside, and an output shaft of the driving motor (205) is fixedly connected with a rotating shaft of a sprocket (202).

7. A control system for paperboard palletizing, characterized by: A palletizing machine based on paperboard palletizing, comprising any one of claims 1-6.

8. A paperboard pallet-based control system according to claim 7, characterized by: The control system comprises: The safety detection module is used for emitting infrared rays and detecting the reflected infrared rays to sense the existence of human bodies and for emitting ultrasonic waves to detect human operation processes, and the sensing information is transmitted; The data processing module is used for identifying the information transmitted by the safety detection module, analyzing and arranging the information, storing the analyzed and processed data information in the storage module for subsequent result analysis, and comparing the information with correct operation processes in the system; if the operation processes are incorrect, control information is transmitted to the next module; for the infrared sensing information, it is identified whether there is a human body in the palletizing area; if there is a human body, control information is transmitted to the next module; The response control module is used for receiving the information transmitted by the data processing module and identifying and responding to the information; for incorrect operation processes, a red warning light inside is controlled to be turned on; for the existence of human bodies in the palletizing area, an orange warning light inside is controlled to be turned on.

Images