Rapid hoisting tool for large-size photovoltaic / semiconductor thermal field device
By designing a three-stage boom structure and spring-linked hoisting fixture, the problem of compressive stress during the hoisting of large-size photovoltaic/semiconductor thermal field components was solved, achieving stable handling and rapid release, and improving hoisting efficiency and applicability.
Patent Information
- Application Number
- CN202423277761.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing technologies for hoisting large-size photovoltaic/semiconductor thermal field components suffer from problems such as high compressive stress, limited applicability, and slow release speed, resulting in low hoisting and transportation efficiency.
A rapid lifting fixture comprising a boom, an upper boom base, and a lower boom base was designed. It adopts a three-stage boom structure and spring linkage. The springs reduce lateral pressure to prevent product deformation, and the claws enable rapid release.
It enables stable handling of large-size photovoltaic/semiconductor thermal field components, avoids deformation caused by compressive stress, improves hoisting efficiency and applicability, and ensures product safety and convenience.
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Figure CN223632922U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to photovoltaic / semiconductor thermal field technical field, concretely relates to a kind of quick hoisting and transporting tool of large-size photovoltaic / semiconductor thermal field piece (Pond help, flow guide cylinder, heat preservation cylinder, heater etc.). BACKGROUND
[0002] With the continuous expansion of photovoltaic market and the increase of installed capacity year by year, the demand for single crystal furnace equipment and its supporting thermal field products also rises. As the core equipment in the photovoltaic industry chain, the performance of single crystal furnace directly affects the quality and yield of single crystal silicon rod. As a key component of single crystal furnace, the quality and stability of thermal field products are crucial to the normal operation of single crystal furnace. Crystal pulling furnace is a device used for growing single crystal materials, which melts polycrystalline materials by heating, and then crystallizes and grows under a certain temperature gradient to form the desired single crystal. To improve the efficiency of photovoltaic thermal field crystal pulling, the size of crystal pulling furnace has been upgraded from the traditional 32 inches to 39 inches, and even some crystal furnace thermal field sizes reach more than 40 inches. The large size of crystal pulling furnace makes its supporting thermal field products adapt to large-scale adjustment. During production and preparation, due to the high weight, large size and scattered force points of large-size thermal field products, the production efficiency of the products is greatly affected, and the production cost of the enterprise is increased.
[0003] Photovoltaic / semiconductor thermal field products have different thermal field tool designs according to different production conditions. Current existing technology is based on friction principle to make hoisting and product mechanical friction for hoisting. However, in actual use, the stress between hoisting tool and thermal field piece is uneven, often causing deformation (collapse, delamination, corner collapse, etc.) of large-size thin-walled thermal field piece, and the higher the product weight, the greater the deformation. Therefore, such hoisting tool cannot meet the current production needs.
[0004] The utility model patent with authorization announcement No. CN 219860142 U discloses a general lifting appliance for large-size disc ring parts, which has the following problems: on the one hand, its structural design will generate a large compressive stress, so it can only be applied to disc ring parts and is not suitable for photovoltaic thermal field products; on the other hand, it is not easy to quickly release the clamped parts when disassembled, and the hoisting efficiency needs to be improved. UTILITY MODEL CONTENTS
[0005] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a quick hoisting and transporting tool for large-size photovoltaic / semiconductor thermal field piece (Pond help, flow guide cylinder, heat preservation cylinder, heater etc.), to solve the technical problems of existing tool hoisting, which generates a large compressive stress on the product, thus having a single application range, and slow release speed, thus low hoisting and transporting efficiency.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0007] The utility model discloses a large -size photovoltaic / semiconductor thermal field spare's quick hoisting tool, including derrick, upper hanger arm seat and lower hanger arm seat,
[0008] A plurality of upper hanger arms are movably connected around the upper hanger arm seat, and one lower hanger arm is connected to the end of each upper hanger arm; the upper hanger arms and the lower hanger arms on the same side are movably connected; a supporting arm is movably connected to the end of each lower hanger arm; the end of the supporting arm is movably connected to the body of the upper hanger arm; the number of the supporting arms is the same as that of the upper hanger arms.
[0009] A through hole is formed in the center of the upper hanger arm seat, the derrick passes through the through hole and is fixed to the lower hanger arm seat, and a lifting ring is mounted on the top of the other end of the derrick; a spring is sleeved on the derrick between the upper hanger arm seat and the lower hanger arm seat.
[0010] Preferably, a spring base is arranged on the lower hanger arm seat, one end of the spring is fixed to the spring base, the other end of the spring abuts against the limiting ring, and the other end of the spring is fastened in the through hole formed in the upper hanger arm seat.
[0011] Preferably, the upper hanger arm has a two-piece structure, and fixing holes are formed at both ends and near the lower end of the upper hanger arm.
[0012] A protrusion is arranged at the position where the upper hanger arm seat is connected to the upper hanger arm, the protrusion has a through hole, and the upper end of the upper hanger arm is fixed by a bolt and a nut.
[0013] A protrusion is arranged at the top end of the lower hanger arm, the protrusion has a through hole, and the end of the upper hanger arm is fixed by a bolt and a nut.
[0014] The upper hanger arm and the lower hanger arm can rotate around the bolt.
[0015] Further preferably, the supporting arm has a single-piece structure, through holes are formed at both ends of the supporting arm, the connecting position of the lower hanger arm seat and the supporting arm is a U-shaped ear seat, the U-shaped ear seat and the end of the supporting arm have through holes, and the U-shaped ear seat and the end of the supporting arm are fixed by a bolt and a nut; the other end of the supporting arm is fixed by a bolt and a nut at the fixing hole formed near the lower end of the upper hanger arm, and the supporting arm can move in the gap between the two-piece hanger arms.
[0016] Further preferably, a nylon sleeve is sleeved on the lower hanger arm.
[0017] Further preferably, a plurality of pawl fixing holes are arranged on the lower hanger arm.
[0018] Further preferably, a limiting piece is sleeved on the derrick below the lifting ring.
[0019] Further preferably, the upper hanger arm seat and the lower hanger arm seat have a cross-shaped structure.
[0020] Further preferably, the upper hanging arms, the supporting arms and the lower hanging arms are all four, symmetrically arranged around the upper hanging arm seat and the lower hanging arm seat.
[0021] Further preferably, the lifting ring and the top end of the lifting rod are connected through thread mechanical engagement.
[0022] Compared with the prior art, the utility model has the following beneficial effects:
[0023] The utility model discloses a quick hoisting tool for large-size photovoltaic / semiconductor thermal field piece, through ingenious design, three -arm structure of upper hanging arm, lower hanging arm and supporting arm is linked flexibly through spring and upper and lower hanging arm seat etc. The design of spring is very crucial, spring can make lateral pressure weaken, can effectively prevent product deformation, and spring can be reset automatically, and only needs to press slightly, and the pawl will be quickly ejected. When using, the upward force is applied to the lifting ring, the spring is extruded, the upper supporting arm is subjected to tensile stress, the supporting arm is subjected to compressive stress, the pawl supports the thermal field piece, the lower hanging arm forms the compressive stress to the thermal field piece, prevents the separation of the thermal field piece, and the whole carrying stability is good, and the product deformation caused by excessive compressive stress is avoided, can satisfy the transfer of large-size component such as thin wall. When disassembling, the downward force is applied to the lifting ring, the supporting arm is subjected to the downward compressive stress and makes the upper hanging arm open outward, and then drives the separation of the lower hanging arm and the thermal field piece, and the transfer efficiency is higher, and is completely stable. The structure of the utility model is suitable for photovoltaic / semiconductor thermal field piece such as crucible, flow guide cylinder, heat preservation cylinder and heating device, and effectively widens the application range.
[0024] Further, since the photovoltaic thermal field piece product is very high to ash requirement, is within 200ppm, and the high purity needs to be within 5ppm. Therefore, the utility model sets up nylon cover in the part of lower hanging arm and thermal field piece possibly contacted, and the nylon cover very goodly interrupts the direct contact of metal impurity and product during operation, effectively prevents the thermal field piece from being polluted by metal impurity. ACCURACY OF DRAWINGS
[0025] Figure 1 It is the quick hoisting tool structure schematic drawing of large-size photovoltaic / semiconductor thermal field piece of the utility model;
[0026] Figure 2 It is the quick hoisting tool plan view of large-size photovoltaic / semiconductor thermal field piece of the utility model;
[0027] Figure 3 It is the quick hoisting tool elevation view of large-size photovoltaic / semiconductor thermal field piece of the utility model;
[0028] Figure 4 It is the structure schematic drawing of upper hanging arm;
[0029] Figure 5 It is the structure schematic drawing of upper hanging arm seat;
[0030] Figure 6 is a structural schematic view of the lower lifting arm seat;
[0031] Figure 7 is a working state schematic view of the quick lifting tool of the large-size photovoltaic / semiconductor thermal field piece of the utility model when clamping the thermal field piece Figure 1 ;
[0032] Figure 8 is a working state schematic view of the quick lifting tool of the large-size photovoltaic / semiconductor thermal field piece of the utility model when clamping the thermal field piece Figure 2 .
[0033] Wherein: 1 - lifting ring, 2 - upper lifting arm seat, 3 - lifting rod, 4 - spring, 5 - lower lifting arm seat, 6 - upper lifting arm, 7 - spring base, 8 - support arm, 9 - nut, 10 - bolt, 11 - lower lifting arm, 12 - nylon sleeve, 13 - supporting claw, 14 - thermal field piece. DETAILED DESCRIPTION
[0034] In order to make the person skilled in the art better understand the utility model scheme, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.
[0035] It should be noted that the terms "first", "second" and the like in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to the clearly listed steps or units, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0036] The utility model will be described in further detail below in conjunction with the drawings:
[0037] Reference Figure 1 , the quick lifting tool of the large-size photovoltaic / semiconductor thermal field piece of the utility model, including lifting ring 1, upper lifting arm seat 2, lifting rod 3 and lower lifting arm seat 5;
[0038] A plurality of upper hangers 6 are movably connected to the circumference of the upper hanger seat 2, and the end of each upper hanger 6 is connected to a lower hanger 11. The upper hangers 6 and the lower hangers 11 on the same side are movably connected, and a supporting claw 13 is arranged at the end of each lower hanger 11 to contact the hot field member. Correspondingly, a plurality of supporting arms 8 are movably connected to the circumference of the lower hanger seat 5, and the end of each supporting arm 8 is movably connected to the arm body of the upper hanger 6. The number of the supporting arms 8 is the same as that of the upper hangers 6.
[0039] A through hole is arranged in the center of the upper hanger seat 2, and the end of the hanger rod 3 passes through the through hole and is fixed to the lower hanger seat 5. The other end of the hanger rod 3 is provided with a lifting ring 1 at the top, and a spring 4 is arranged on the hanger rod 3 between the upper hanger seat 2 and the lower hanger seat 5. The spring can weaken the lateral pressure, and the main purpose is to prevent the deformation of the hot field member and other articles during transportation. Because the photovoltaic hot field member is generally light and has low strength, excessive pressure stress can cause the product to deform and be scrapped. The spring is fully considered in view of its automatic reset capability. After the transportation is completed, the spring will return to the original position, and the supporting claw will quickly pop out after slight pressure is applied, so that the hot field member will not be subjected to excessive pressure stress.
[0040] Preferably, the two ends of the spring 4 are fixed, as shown in Figure 1 and Figure 7 A spring base 7 is arranged on the lower hanger seat 5, and one end of the spring 4 is fixed to the spring base 7. As shown in Figure 5 , the other end of the spring 4 is fixed in the through hole arranged in the center of the upper hanger seat 2, and specifically, a stepped groove is arranged to fix and embed the spring. Further, a limiting part, such as a limiting ring or a limiting sheet, is arranged on the hanger rod 3 below the lifting ring 1. The purpose is to limit the position of the hanger rod 3 when it is pulled upward.
[0041] Further preferably, the lifting ring 1 and the top end of the hanger rod 3 are connected by thread mechanical engagement.
[0042] Further preferably, a through hole can also be arranged in the center of the lower hanger seat 5, the hanger rod 3 passes through the through hole of the upper hanger seat 2, and the spring base 7 engages with the through hole of the lower hanger seat 5, so that the fixation is more firm.
[0043] Preferably, the upper hanger 6 is a two-piece structure, as shown in Figure 4 , and one piece is shown in the figure. As can be seen, a fixing hole is arranged at the two ends of the piece structure and near the lower end. As shown in Figure 5 , a protrusion is arranged at the position where the upper hanger seat 2 is connected to the upper hanger 6, and the protrusion is provided with a through hole. The fixing hole arranged at one end of the two-piece structure of the upper hanger 6 corresponds to the through hole arranged on the protrusion of the upper hanger seat 2. The thickness of the protrusion is designed to be just capable of being inserted between the two pieces of the upper hanger 6. After the mechanical connection by a bolt and a nut, the upper hanger 6 can rotate around the bolt at this position. As shown in Figure 1 andFigure 7 At the position where the lower hanging arm 11 is connected with the upper hanging arm 6, a protrusion is also provided, a through hole is also provided on the protrusion, the protrusion corresponds to the position of the fixing hole provided on the other end of the upper hanging arm 6, the thickness of the protrusion is designed to be just able to be inserted between the two pieces of the upper hanging arm 6, and the lower hanging arm 11 can also rotate around the bolt at this position through mechanical connection of the bolt and the nut with the end of the upper hanging arm 6.
[0044] Preferably, referring to Figure 1 、 Figure 7 and Figure 8 , the support arm 8 is a single-piece structure, and a through hole is provided at both ends. Referring to Figure 6 , the connecting position of the lower hanging arm seat 5 and the support arm 8 is a U-shaped ear seat, a through hole is provided at the U-shaped ear seat and the end of the support arm 8, and is fixed through a bolt and a nut; the other end of the support arm 8 is fixed through a bolt and a nut with the fixing hole provided near the lower end of the upper hanging arm 6, the support arm 8 can rotate around the bolt at this position, and at the same time, the support arm 8 can move in the gap between the two pieces of the hanging arm.
[0045] Preferably, referring to Figure 7 and Figure 8 , a plurality of claw fixing holes are arranged on the lower hanging arm 11, the positions of the claw fixing holes can be uniformly distributed, or can be adjusted according to the size of the hoisted object and actual conditions, and are adjusted according to actual needs. A nylon sleeve 12 is sleeved on the lower hanging arm 11, and the main function is to prevent metal impurities from polluting the hot field product.
[0046] Embodiment 1
[0047] Referring to Figure 1 、 Figure 2 and Figure 3The utility model discloses a large -size photovoltaic / semiconductor thermal field spare's quick hoisting tooling of example disclosed, including the lifting ring 1, upper lifting arm base 2, lifting rod 3 and lower lifting arm base 5, the circumferential movement connects several upper lifting arms 6 at upper lifting arm base 2, and the end of every upper lifting arm 6 is connected with a lower lifting arm 11, and the upper lifting arm 6 and lower lifting arm 11 between the same side are movably connected, and the end of every lower lifting arm 11 is also equipped with the claw 13 for contacting thermal field spare, and correspondingly, the circumferential movement connects several support arms 8 at lower lifting arm base 5, and the end of support arm 8 is movably connected with the arm body of upper lifting arm 6, and support arm 8 is same in number with upper lifting arm 6, the upper lifting arm base 2 and lower lifting arm base 5 are all cross type structure, and upper lifting arm 6, support arm 8 and lower lifting arm 11 are all four, and symmetrically, it is cross-shaped and set up at the periphery of upper lifting arm base 2 and lower lifting arm base 5, the center of upper lifting arm base 2 is provided with through -hole, and one end of lifting rod 3 passes through the through -hole and is fixed on lower lifting arm base 5, and the other end top installs lifting ring 1, and lifting ring 1 is connected with the top end of lifting rod 3 through thread mechanical engagement, and spring 4 is sleeved on the rod body of lifting rod 3 between upper lifting arm base 2 and lower lifting arm base 5, and spring bottom seat 7 is arranged on lower lifting arm base 5, one end of spring 4 is fixed on spring bottom seat 7, and the other end is fastened in the through -hole of upper lifting arm base 2, and the limiting piece is sleeved on the lifting rod 3 below lifting ring 1.
[0048] The upper lifting arm 6 is two-piece structure, and fixing holes are formed at both ends and near the lower end, a protrusion is arranged at the position where the upper lifting arm base 2 is connected with the upper lifting arm 6, the protrusion is provided with a through hole, and the upper end of the upper lifting arm 6 is fixed by a bolt and a nut, a protrusion is arranged at the top end of the lower lifting arm 11, the protrusion is provided with a through hole, and the end of the upper lifting arm 6 is fixed by a bolt and a nut, and the upper lifting arm 6 and the lower lifting arm 11 can rotate around the bolt. The support arm 8 is a single-piece structure, and through holes are formed at both ends, the position where the lower lifting arm base 5 is connected with the support arm 8 is a U-shaped ear seat, the U-shaped ear seat and the end of the support arm 8 are provided with through holes, and are fixed by a bolt and a nut, the other end of the support arm 8 is fixed by a bolt and a nut at the fixing hole formed near the lower end of the upper lifting arm 6, the support arm 8 can move in the gap between the two-piece lifting arms, and a nylon sleeve 12 is sleeved on the lower lifting arm 11.
[0049] Referring to Figure 7 and Figure 8 , the large-size photovoltaic / semiconductor thermal field spare's quick hoisting tooling of the utility model is used as follows:
[0050] After the lower hanging arm 11 is stretched outwards unilaterally, a large-size, thin-wall photovoltaic or semiconductor thermal field piece 14 (such as a crucible, a flow guide cylinder, a heat preservation cylinder, a heater, etc.) is placed in the center, ensuring that the thermal field piece 14 is in contact with the clamping jaw 13. An upward force is applied to the lifting ring 1, and the upper hanging arm 6 and the lower hanging arm 11 are subjected to a downward tensile stress. When the load is transmitted to the upper hanging arm seat 2, the upper hanging arm seat 2 moves downward, the spring 4 is compressed, the upper hanging arm 6 is subjected to a tensile stress, the support arm 8 is subjected to a compressive stress, the lower hanging arm 11 receives an inward force and compresses the thermal field piece 14 to form a compressive stress, and the clamping jaw 13 supports the thermal field piece 14, thereby firmly holding it and achieving rapid handling of the thermal field piece. After the thermal field piece 14 is transported to the designated location, it needs to be disassembled. After the force on the lifting ring 1 is cancelled, the compressive stress of the spring 4 drives the upper hanging arm seat 2 to move upward. When it moves to the protruding limit position of the lifting rod 3, the movement of the upper hanging arm seat 2 stops. The upper hanging arm seat 2 automatically returns to the original state upwardly under the action of the spring 4. The support arm 8 receives a downward compressive stress, so that the upper hanging arm 6 opens outward, thereby driving the lower hanging arm 11 to separate from the thermal field piece 14. The compressive stress of the lower hanging arm 11 and the thermal field piece 14 disappears. The whole process is safe and stable, and can significantly improve the production and handling efficiency.
[0051] In summary, the new lifting tool is designed for the rapid lifting requirement of large-size photovoltaic / semiconductor thermal field pieces in the production process. Based on the friction principle, the support feet are uniformly stressed to form stable friction between the supporting arm and the product, avoiding deformation of the large-size product due to uneven stress. After the lifting is completed, the product can be quickly separated by applying pressure to the lifting arm, effectively improving the safety and convenience of product lifting, and having a wide application prospect and economic benefit in the photovoltaic / semiconductor thermal field technology field.
[0052] The above content only illustrates the technical idea of the utility model, and cannot limit the protection scope of the utility model. Any modification made on the basis of the technical solution according to the technical idea of the utility model falls within the protection scope of the utility model claim.
Claims
1. A large size photovoltaic / semiconductor thermal field piece fast lifting tool, characterized in that, It comprises a boom (3), an upper hanger seat (2) and a lower hanger seat (5); A plurality of upper hangers (6) are movably connected to the upper hanger seat (2) in the circumferential direction, and the end of each upper hanger (6) is connected to a lower hanger (11). The upper hangers (6) and the lower hangers (11) on the same side are movably connected, and a supporting arm (8) is movably connected to the lower hanger seat (5) in the circumferential direction. The end of the supporting arm (8) is movably connected to the arm body of the upper hanger (6). The number of the supporting arms (8) is the same as that of the upper hangers (6). A through hole is formed in the center of the upper hanger seat (2), and one end of the boom (3) passes through the through hole and is fixed to the lower hanger seat (5). The other end of the boom (3) is provided with a lifting ring (1) at the top. A spring (4) is sleeved on the boom (3) between the upper hanger seat (2) and the lower hanger seat (5).
2. The large-size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to claim 1, characterized in that, A spring base (7) is arranged on the lower hanger seat (5), and one end of the spring (4) is fixed to the spring base (7), and the other end is tightly fixed in the through hole of the upper hanger seat (2).
3. The large size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to claim 1, characterized in that, The upper hanger (6) is a two-piece structure, and fixing holes are formed at both ends and near the lower end. A protrusion is arranged at the position where the upper hanger seat (2) is connected to the upper hanger (6), and the protrusion is provided with a through hole. The upper end of the upper hanger (6) is fixed by a bolt and a nut. A protrusion is arranged at the top end of the lower hanger (11), and the protrusion is provided with a through hole. The end of the upper hanger (6) is fixed by a bolt and a nut. The upper hanger (6) and the lower hanger (11) can rotate around the bolt.
4. The large-size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to claim 3, characterized in that, The supporting arm (8) is a single-piece structure, and through holes are formed at both ends. The connecting position of the lower hanger seat (5) and the supporting arm (8) is a U-shaped ear seat. The U-shaped ear seat and the end of the supporting arm (8) are provided with through holes, and are fixed by a bolt and a nut. The other end of the supporting arm (8) is fixed by a bolt and a nut at the fixing hole formed near the lower end of the upper hanger (6). The supporting arm (8) can move in the gap between the two-piece hangers.
5. The large-size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to any one of claims 1-4, characterized in that, A nylon sleeve (12) is sleeved on the lower hanger (11).
6. The large-size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to any one of claims 1-4, characterized in that, A plurality of claw fixing holes are arranged on the lower hanger (11).
7. The large-size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to any one of claims 1-4, characterized in that, A limiting piece is sleeved on the boom (3) below the lifting ring (1).
8. The large-size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to any one of claims 1-4, characterized in that, The upper hanger seat (2) and the lower hanger seat (5) are both cross-shaped structures.
9. The large size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to claim 8, characterized in that, The upper hanger (6), the supporting arm (8) and the lower hanger (11) are all four, and are symmetrically arranged around the upper hanger seat (2) and the lower hanger seat (5).
10. The large-size photovoltaic / semiconductor thermal field piece rapid hoisting tooling according to any one of claims 1-4, characterized in that, The lifting ring (1) and the top end of the boom (3) are connected by thread mechanical engagement.
Citation Information
Patent Citations
Universal lifting appliance for large-size disc ring type parts
CN219860142U