Fermentation device for chili sauce production

By introducing a stirring component, a feeding component, and a water bath component into the chili sauce fermentation device, the problem of uneven stirring during the chili sauce fermentation process was solved, achieving uniform fermentation and automated operation of the chili sauce, thus improving product quality and production efficiency.

CN223633348UActive Publication Date: 2025-12-05天津市利民调料有限公司
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Patent Information

Application Number
CN202422998205.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-05
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In the existing fermentation process of chili sauce, the inside of the chili sauce cannot be stirred and turned, resulting in uneven heating and affecting the taste.

Method used

The fermentation device includes a fermentation tank, a stirring assembly, a feeding assembly, a water bath assembly, and a sampling tube. The stirring assembly uses stirring blades and spiral blades to stir and agitate the material. The feeding assembly uses a Roots blower for automatic feeding. The water bath assembly provides temperature control, and the sampling tube is used for testing.

Benefits of technology

It achieves thorough mixing of chili sauce, avoids uneven fermentation heat, improves the uniformity of taste, provides automated feeding and temperature control, and facilitates detection and discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fermentation device for chilli sauce production, which belongs to the field of chilli sauce production and processing equipment and comprises a fermentation tank, a stirring component, a feeding component, a water bath component and a sampling tube. Supporting legs are mounted around the bottom of the fermentation tank; a cover plate is mounted at the top of the fermentation tank; a mounting seat is mounted at the top of a cover plate, a speed reducer is mounted on the surface of the mounting seat, a driving motor rotates to drive the speed reducer to rotate along with the driving motor, the speed reducer slows down to increase torque to drive a transmission rod at an output end to rotate in a fermentation tank, and the transmission rod rotates to drive stirring blades on the surface to stir chili sauce in the fermentation tank. And in the rotating process of the transmission rod, spiral blades on the surface rotate so that the chili sauce at the bottom of the fermentation tank can be conveniently conveyed upwards, and the chili sauce in the fermentation tank can be turned over up and down and fully mixed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to chili sauce production and processing equipment field, concretely is a kind of fermentation device for chili sauce production. BACKGROUND

[0002] Pepper is magnoliid, solanaceae, pepper genus annual or limited perennial herb, after a series of processing, it can be made into chili sauce, chili sauce is more common condiment on dining table, with Hunan, there are two kinds of oil and water, oil is made of sesame oil and chili, color bright red, with a layer of sesame oil on top, easy to preserve, water is made of water and chili, color bright red, add garlic, ginger, sugar, salt, can be long-term preservation, more delicious, and oil and water chili sauce in production process need to be fermented by fermentation device.Fermentation of existing chili sauce is loaded into fermentation tank inside, stirring cannot be carried out in chili sauce during fermentation process, so that chili sauce heats unevenly, affect taste. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing a kind of fermentation device for chili sauce production to solve the problem that existing chili sauce is loaded into fermentation tank inside during fermentation, stirring cannot be carried out in chili sauce during fermentation process, so that chili sauce heats unevenly, affect taste as described in the above background art.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of fermentation device for chili sauce production, including fermentation tank, stirring assembly, feeding assembly, water bath component and sampling tube;

[0005] Wherein: the bottom of fermentation tank is installed with support leg around, the top of fermentation tank is installed with cover plate;

[0006] Stirring assembly includes mounting seat installed on the top of cover plate, the surface of mounting seat is installed with speed reducer, the side of speed reducer is installed with driving motor, the output end of speed reducer is fixedly connected with transmission rod, transmission rod extends to the inside of fermentation tank, the surface of transmission rod is installed with stirring blade, the middle part of the surface of transmission rod is fixedly installed with helical blade;

[0007] Feeding assembly includes the roots blower being set in the side of fermentation tank, the air outlet end of roots blower is installed with feeding pipe, the surface of feeding pipe is installed with hopper, one end of feeding pipe is installed on the top of cover plate;

[0008] Water bath component, the water bath component includes inner container body installed on the inner wall of fermentation tank, the outer wall of inner container body is installed with heating pipe, the top of fermentation tank is installed with water inlet pipe, the surface of water inlet pipe is installed with water pump, the bottom of fermentation tank is installed with drain pipe;

[0009] A sampling pipe is arranged at the bottom of the fermentation tank, and one end of the sampling pipe penetrates through the inner container and extends into the interior.

[0010] As a preferred form of the utility model: the bottom of the electromagnetic discharge valve is provided with a discharge pipe, and one end of the bottom of the discharge pipe is provided with a discharge nozzle.

[0011] As a preferred form of the utility model: a screw conveyor is rotatably arranged in the discharge pipe, and the other end of the discharge pipe is provided with a rotating motor, and the output end of the rotating motor is in transmission connection with one end of the screw conveyor.

[0012] As a preferred form of the utility model: the top of the cover plate is provided with a pressure discharge pipe, the surface of the pressure discharge pipe is provided with a pressure gauge, and the side of the pressure discharge pipe is further provided with a filter tank.

[0013] As a preferred form of the utility model: the top edge of the fermentation tank is provided with a hoop, the surface of the hoop is provided with a locking rod, and the edge of the cover plate is in contact connection with the inner wall of the hoop.

[0014] As a preferred form of the utility model: the inside of the fermentation tank is provided with a temperature sensor.

[0015] As a preferred form of the utility model: a spiral rod is rotatably arranged in the sampling pipe, one end of the spiral rod is provided with a hand wheel, a connecting sleeve is arranged in the middle of the sampling pipe, and a collection tank is threadedly connected in the inside of the connecting sleeve.

[0016] As a preferred form of the utility model: the surface of the supporting leg is provided with a switch panel, the driving motor, the Roots blower, the electromagnetic discharge valve, the rotating motor and the temperature sensor are all in electrical connection with the switch panel, and the switch panel is in electrical connection with an external power supply.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] (1) The top of the cover plate is provided with a mounting seat, and a speed reducer is arranged on the surface of the mounting seat. When the driving motor rotates, the speed reducer is driven to rotate, the speed reducer reduces the speed and increases the torque to drive the transmission rod at the output end to rotate in the fermentation tank. The rotation of the transmission rod drives the stirring blades on the surface to stir the chili sauce in the fermentation tank, so that the chilies are fully mixed, the heat generated during the fermentation of the chili sauce is uniform, and the rotation of the spiral blades on the surface of the transmission rod during the rotation process facilitates the upward conveying of the chili sauce at the bottom of the fermentation tank, so that the chili sauce inside is fully mixed.

[0019] (2) Through the feeding assembly, a Roots blower is arranged on one side of the fermentation tank, a feeding pipe is arranged on the air outlet end of the Roots blower, and a hopper is arranged on the surface of the feeding pipe; after the chili pieces are put into the hopper, the Roots blower works to generate airflow to blow to the feeding pipe, so that the chili pieces are conveyed to the fermentation tank through the feeding pipe for automatic feeding. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure schematic view of the utility model;

[0021] Figure 2 It is a stirring assembly structure schematic view of the utility model;

[0022] Figure 3 It is a feeding assembly structure schematic view of the utility model;

[0023] Figure 4 It is an auger installation structure schematic view of the utility model;

[0024] Figure 5 It is a filter tank installation structure schematic view of the utility model;

[0025] Figure 6 It is a filter tank installation structure schematic view of the utility model;

[0026] Figure 7 It is a filter tank installation structure schematic view of the utility model.

[0027] In the drawing: 1, fermentation tank; 2, support leg; 3, cover plate; 4, stirring assembly; 41, mounting seat; 42, speed reducer; 43, driving motor; 44, transmission rod; 45, stirring blade; 46, spiral blade; 5, feeding assembly; 51, Roots blower; 52, feeding pipe; 53, hopper; 6, electromagnetic discharge valve; 7, discharge pipe; 8, discharge nozzle; 9, auger; 10, rotating motor; 11, pressure discharge pipe; 12, pressure gauge; 13, filter tank; 14, hoop; 15, locking rod; 16, temperature sensor; 17, switch panel; 18, water bath assembly; 181, inner container; 182, heating pipe; 183, water inlet pipe; 184, water pump; 185, drain pipe; 19, sampling pipe; 191, spiral rod; 192, rocker; 193, connecting sleeve; 194, collection tank. DETAILED DESCRIPTION

[0028] In order to make the purposes, technical solutions and advantages of the utility model clearer, the technical solutions in the utility model will be described clearly and completely in combination with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0029] Please refer to Figures 1-7 A kind of fermentation device for chili sauce production, including: fermentation tank 1, stirring assembly 4, feeding assembly 5, water bath component 18 and sampling tube 19;Fermentation tank 1 bottom around is equipped with support leg 2, the top of fermentation tank 1 is equipped with cover plate 3;

[0030] Please refer to Figure 1 , Figure 2 Stirring assembly 4 includes mounting seat 41 installed on the top of cover plate 3, mounting seat 41 surface is equipped with speed reducer 42, one side of speed reducer 42 is equipped with driving motor 43, the output end of speed reducer 42 is fixedly connected with transmission rod 44, transmission rod 44 extends to the inside of fermentation tank 1, the surface of transmission rod 44 is equipped with stirring blade 45, the surface middle part of transmission rod 44 is fixedly installed with helical blade 46.

[0031] Specific use time: mounting seat 41 is installed on the top of cover plate 3, mounting seat 41 surface is equipped with speed reducer 42, when driving motor 43 rotates and drives speed reducer 42 to rotate, speed reducer 42 reduces speed and increases torque to drive the output end transmission rod 44 to rotate in the inside of fermentation tank 1, transmission rod 44 rotation drives the surface stirring blade 45 to stir the chili sauce in the inside of fermentation tank 1, so that chili is fully mixed, avoid the heat generated by chili sauce fermentation is not uniform, the surface helical blade 46 of transmission rod 44 rotates in the process of rotation to facilitate the upward conveying of chili sauce at the bottom of fermentation tank 1, so that the chili sauce inside is turned up and down, fully mixed.

[0032] Please refer to Figure 1 , Figure 3 Feeding assembly 5 includes the roots blower 51 arranged in one side of fermentation tank 1, the air outlet end of roots blower 51 is equipped with feeding pipe 52, the surface of feeding pipe 52 is equipped with hopper 53, one end of feeding pipe 52 is installed on the top of cover plate 3.

[0033] Specific use: one side of the fermentation tank 1 is provided with a roots blower 51, the outlet end of the roots blower 51 is provided with a feeding pipe 52, a hopper 53 is installed on the surface of the feeding pipe 52, when the chili pieces are put into the hopper 53, the roots blower 51 works to generate airflow to the feeding pipe 52, so that the chili pieces are transported into the fermentation tank 1 through the feeding pipe 52 for automatic feeding, a sealing cover is installed on the top of the hopper 53, which ensures the pressure in the hopper 53 when the chili sauce is transported by airflow.

[0034] Please refer to Figure 1 , Figure 6 , the water bath assembly 18 comprises an inner container 181 installed on the inner wall of the fermentation tank 1, a heating pipe 182 is installed on the outer wall of the inner container 181, a water inlet pipe 183 is installed on the top of the fermentation tank 1, a water pump 184 is installed on the surface of the water inlet pipe 183, and a drain pipe 185 is installed at the bottom of the fermentation tank 1.

[0035] Specific use: when the water pump 184 is opened, external water enters between the fermentation tank 1 and the inner container 181 through the water inlet pipe 183, the heating pipe 182 works to heat the water to a high temperature, so that the temperature in the fermentation tank 1 is increased to provide the required temperature for the fermentation of chili, and the drain pipe 185 can drain water when the equipment is not used.

[0036] Please refer to Figure 6 , Figure 7 , the bottom of the fermentation tank 1 is provided with a sampling pipe 19, one end of the sampling pipe 19 penetrates through the inner container 181 and extends into the interior, a screw rod 191 is rotatably installed in the interior of the sampling pipe 19, a hand wheel 192 is installed at one end of the screw rod 191, a connecting sleeve 193 is installed in the middle of the sampling pipe 19, and a collection tank 194 is threadedly connected in the interior of the connecting sleeve 193.

[0037] Specific use: by rotating the hand wheel 192 to drive the screw rod 191 to rotate in the sampling pipe 19, the chili sauce is driven by the screw rod 191 to enter the sampling pipe 19, the collection tank 194 is installed through the connecting sleeve 193 at the bottom of the sampling pipe 19, so that the chili sauce falls into the interior of the collection tank 194, and the collection tank 194 is screwed off for detection and analysis of the sampled chili sauce.

[0038] Please refer to Figure 1 , Figure 4 , the bottom end of the fermentation tank 1 is provided with an electromagnetic discharge valve 6, the bottom of the electromagnetic discharge valve 6 is provided with a discharge pipe 7, one end of the discharge pipe 7 is provided with a discharge nozzle 8, the discharge pipe 7 is rotatably provided with an auger 9, the other end of the discharge pipe 7 is provided with a rotating motor 10, and the output end of the rotating motor 10 is in transmission connection with one end of the auger 9.

[0039] Specific use: the bottom of the fermentation tank 1 is provided with an electromagnetic discharge valve 6, after automatic opening, the fermented chili sauce falls into the discharge pipe 7 through the electromagnetic discharge valve 6, the rotating motor 10 drives the auger 9 to rotate in the discharge pipe 7, so that the fermented chili sauce is transported to the discharge nozzle 8.

[0040] Please refer to Figure 5 , the top of the cover plate 3 is provided with a pressure discharge pipe 11, the surface of the pressure discharge pipe 11 is provided with a pressure gauge 12, and one side of the pressure discharge pipe 11 is also provided with a filter tank 13.

[0041] Specific use: the top of the cover plate 3 is provided with a pressure discharge pipe 11, the pressure change in the fermentation tank 1 can be observed through the pressure gauge 12, the pressure is discharged through the pressure discharge pipe 11 when the pressure is too high, and the filter tank 13 installed on one side of the pressure discharge pipe 11 can filter the discharged gas.

[0042] Please refer to Figure 1 , the top edge of the fermentation tank 1 is provided with a hoop 14, the surface of the hoop 14 is provided with a locking rod 15, and the edge of the cover plate 3 is in contact with the inner wall of the hoop 14.

[0043] Specific use: the top edge of the fermentation tank 1 is provided with a hoop 14, the hoop 14 is pulled to press and seal the cover plate 3, so as to ensure the airtightness of the fermentation tank 1.

[0044] Please refer to Figure 1 , the inside of the fermentation tank 1 is provided with a temperature sensor 16.

[0045] Specific use: the temperature sensor 16 in the fermentation tank 1 is used to detect the temperature of the internal chili sauce during fermentation, so as to ensure that the temperature is within the normal range.

[0046] Please refer to Figure 1 , the surface of the supporting leg 2 is provided with a switch panel 17, the driving motor 43, the Roots blower 51, the electromagnetic discharge valve 6, the rotating motor 10 and the temperature sensor 16 are electrically connected with the switch panel 17, and the switch panel 17 is electrically connected with the external power supply.

[0047] Specific use: when the switch panel 17 is connected with the external power supply, the driving motor 43, the Roots blower 51, the electromagnetic discharge valve 6, the rotating motor 10 and the temperature sensor 16 are powered on and run, and when the switch panel 17 is disconnected with the external power supply, the equipment stops running.

[0048] The mounting seat 41 is mounted on the top of the cover plate 3, and the surface of the mounting seat 41 is mounted with a speed reducer 42. When the driving motor 43 rotates, the speed reducer 42 is driven to rotate, the speed reducer 42 is reduced and the torque is increased to drive the transmission rod 44 at the output end to rotate in the fermentation tank 1. The transmission rod 44 rotates to drive the stirring blade 45 on the surface to stir the chili sauce in the fermentation tank 1, so that the chilies are fully mixed, and the heat generated during the fermentation of the chili sauce is uniform. The spiral blade 46 on the surface of the transmission rod 44 rotates to facilitate the upward conveying of the chili sauce at the bottom of the fermentation tank 1, so that the chili sauce inside is stirred up and down, and fully mixed.

[0049] The contents not described in detail in the description belong to the prior art known to those skilled in the art, although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims

1. A fermentation device for producing chili paste, characterized by, Include: The fermentation tank (1), the bottom of the fermentation tank (1) is provided with supporting legs (2), and the top of the fermentation tank (1) is provided with a cover plate (3); The stirring assembly (4) comprises a mounting seat (41) mounted on the top of the cover plate (3), a surface of the mounting seat (41) is provided with a speed reducer (42), one side of the speed reducer (42) is provided with a driving motor (43), an output end of the speed reducer (42) is fixedly connected with a transmission rod (44), the transmission rod (44) extends into the fermentation tank (1), a surface of the transmission rod (44) is provided with a stirring blade (45), and a middle portion of the surface of the transmission rod (44) is fixedly provided with a spiral blade (46); The feeding assembly (5) comprises a Roots blower (51) arranged on one side of the fermentation tank (1), a feeding pipe (52) is arranged on the air outlet end of the Roots blower (51), a surface of the feeding pipe (52) is provided with a hopper (53), and one end of the feeding pipe (52) is arranged on the top of the cover plate (3); The water bath assembly (18) comprises an inner container (181) arranged on the inner wall of the fermentation tank (1), a heating pipe (182) is arranged on the outer wall of the inner container (181), a water inlet pipe (183) is arranged on the top of the fermentation tank (1), a surface of the water inlet pipe (183) is provided with a water pump (184), and a drain pipe (185) is arranged on the bottom of the fermentation tank (1); The sampling pipe (19) is arranged on the bottom of the fermentation tank (1), one end of the sampling pipe (19) penetrates through the inner container (181) and extends into the interior.

2. The fermentation device for producing chili sauce according to claim 1, characterized in that: The bottom of the electromagnetic discharge valve (6) is provided with a discharge pipe (7), and one end of the discharge pipe (7) is provided with a discharge nozzle (8).

3. The fermentation device for producing chili sauce according to claim 2, characterized in that: The discharge pipe (7) is rotatably provided with an auger (9), and the other end of the discharge pipe (7) is provided with a rotating motor (10), and the output end of the rotating motor (10) is in transmission connection with one end of the auger (9).

4. The fermentation device for producing chili sauce according to claim 1, characterized in that: The top of the cover plate (3) is provided with a pressure relief pipe (11), a surface of the pressure relief pipe (11) is provided with a pressure gauge (12), and one side of the pressure relief pipe (11) is further provided with a filter tank (13).

5. The fermentation device for producing chili sauce according to claim 1, characterized in that: The top edge of the fermentation tank (1) is provided with a hoop (14), a surface of the hoop (14) is provided with a locking rod (15), and the edge of the cover plate (3) is in contact connection with the inner wall of the hoop (14).

6. The fermentation device for producing chili sauce according to claim 3, characterized in that: The inside of the fermentation tank (1) is provided with a temperature sensor (16).

7. The fermentation device for producing chili sauce according to claim 1, characterized in that: The inside of the sampling pipe (19) is rotatably provided with a spiral rod (191), one end of the spiral rod (191) is provided with a hand wheel (192), a middle portion of the sampling pipe (19) is provided with a connecting sleeve (193), and the inside of the connecting sleeve (193) is threadedly connected with a collecting tank (194).

8. The fermentation device for producing chili sauce according to claim 6, characterized in that: The surface of the support leg (2) is mounted with a switch panel (17), the driving motor (43), Roots blower (51), electromagnetic discharge valve (6), rotating motor (10) and temperature sensor (16) are electrically connected with the switch panel (17), and the switch panel (17) is electrically connected with the external power supply.