Foam eliminating structure in functional finishing process of textile fabric

By using a foam removal device during the functional finishing process of textile fabrics, and utilizing a blowing and suction mechanism to remove foam from the padding tank, the adverse effects of foam on fabric quality and performance are resolved, achieving a highly efficient foam removal effect.

CN223633632UActive Publication Date: 2025-12-05GLEN RAVEN TEXTILE TECH SUZHOU
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Patent Information

Application Number
CN202423053918.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-05
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

During the functional finishing process of textile fabrics, the foam generated in the padding tank is prone to drying and solidifying, forming defects and affecting the quality and performance of the fabric.

Method used

A foam elimination device is used, including a blowing mechanism and a suction mechanism. The blowing mechanism moves the foam toward the suction mechanism, and the suction mechanism uses negative pressure to suck up the foam, reducing foam residue on the fabric.

Benefits of technology

It effectively reduces the impact of foam on the normal processing of textile fabrics, thus improving the quality and performance of the fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a foam eliminating structure in a textile fabric functional finishing process, the foam eliminating structure in the textile fabric functional finishing process comprises a foam eliminating device, the foam eliminating device comprises a blowing mechanism and a suction mechanism, the blowing mechanism is arranged at one end of a padding groove, and the suction mechanism is arranged at the other end of the padding groove. The suction mechanism is arranged at the other end of the padding groove; and the blowing mechanism blows the foams to move towards the direction close to the suction mechanism. The method has the effect of reducing the influence on normal processing of the textile fabric.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of functional finishing of textile fabrics, in particular to a foam eliminating structure in the functional finishing process of textile fabrics. BACKGROUND

[0002] In the production process of textile fabrics, functional finishing is often needed to improve the performance or endow the textile fabrics with certain special functions.

[0003] When the textile fabrics are treated by chemical methods, the functional finishing liquid is usually dipped in the dip tank, and a large amount of foam is easily generated in the dip tank during the dipping process, which not only has certain influence on the chemical content in the finishing liquid, but also causes the foam to dry and solidify on the surface of the finishing liquid, thereby forming defects and causing adverse effects on the quality and performance of the textile fabrics. CONTENT OF THE UTILITY MODEL

[0004] In order to reduce the influence of the foam on the normal processing of the textile fabrics, the application provides a foam eliminating structure in the functional finishing process of textile fabrics.

[0005] The application provides a foam eliminating structure in the functional finishing process of textile fabrics, which adopts the following technical scheme:

[0006] The foam eliminating structure in the functional finishing process of textile fabrics comprises a foam eliminating device, the foam eliminating device comprises a blowing mechanism and a suction mechanism, the blowing mechanism is arranged at one end of a dip tank, the suction mechanism is arranged at the other end of the dip tank, and the blowing mechanism blows the foam to move towards the suction mechanism.

[0007] When the textile fabrics are cleaned in the dip tank, the blowing mechanism is started to blow the foam to move, the foam is moved towards the suction mechanism, then the suction mechanism sucks the foam, thereby reducing the foam in the dip tank, and thus the textile fabrics moving out of the dip tank will be less attached with the foam, thereby reducing the influence of the foam on the normal processing of the textile fabrics.

[0008] Optionally, the blowing mechanism comprises a blowing piece, an air inlet pipe, an air outlet pipe and a blowing nozzle, the air inlet pipe is arranged on the dip tank, the blowing piece is connected with the air inlet pipe, the air outlet pipe is connected with the air inlet pipe, and the blowing nozzle is arranged on the air outlet pipe.

[0009] Through the above technical scheme, the blowing piece sends the gas into the air inlet pipe, the gas in the air inlet pipe is sent into the blowing nozzle through the air outlet pipe, and the blowing nozzle blows out the gas; the gas blown out through the blowing nozzle pushes the foam to move towards the suction mechanism.

[0010] Optionally, the blowing nozzle comprises a blowing block and a convex block, the blowing block is arranged on the air outlet pipe, and the blowing block is provided with an air cavity communicated with the air outlet pipe; the convex block is provided with a plurality of convex blocks, and the plurality of convex blocks are uniformly arranged on the blowing block, and the blowing block between the adjacent two convex blocks is provided with an air outlet hole communicated with the air cavity.

[0011] By adopting the above technical scheme, the gas in the air outlet pipe enters the air cavity of the blowing block, and then is sprayed out through the air outlet hole; the existence of the convex block can block some impurities, reduce the phenomenon of impurities blocking the air outlet hole, and thus ensure that the blowing nozzle can normally spray gas.

[0012] Optionally, the suction mechanism comprises a suction block, a suction box and a connecting hose, the connecting hose connects the suction box and the suction block, the suction block is located in the dip slot, and the suction box is located on one side of the dip slot.

[0013] By adopting the above technical scheme, when the blowing mechanism blows the foam to the vicinity of the suction pipe, the suction box generates negative pressure, and the suction block transfers the foam into the connecting hose and then into the suction box.

[0014] Optionally, the suction block comprises a first connecting block and a second connecting block, the first connecting block is connected with the connecting hose, and the first connecting block is provided with a first through hole communicated with the connecting hose; the second connecting block is arranged on the first connecting block, and the second connecting block is provided with a second through hole communicated with the first through hole.

[0015] By adopting the above technical scheme, the foam enters the first through hole of the first connecting block through the second through hole of the second connecting block, and finally enters the suction box through the connecting hose.

[0016] Optionally, two adjusting mechanisms are arranged on the dip slot, and each adjusting mechanism comprises a fixed block, a lifting block, a lifting assembly and a clamping assembly, the fixed block is arranged on the dip slot, the lifting block is slidably arranged on the fixed block, the lifting assembly is arranged on the fixed block and connected with the lifting block; the clamping assembly is arranged on the lifting block; the blowing mechanism is arranged on the clamping assembly of one of the adjusting mechanisms, and the suction mechanism is arranged on the clamping assembly of the other adjusting mechanism.

[0017] By adopting the technical scheme, the blowing mechanism and the suction mechanism are connected with the clamping mechanism, then the lifting assembly is started, the lifting assembly drives the lifting block to slide and lift on the fixed block, the clamping assembly on the lifting block drives the blowing mechanism and the suction mechanism to move, so that the position of the suction mechanism and the blowing mechanism relative to the cleaning pool is changed, so that the foam eliminating device can clean the foam when the water level in the cleaning pool changes; therefore, the adjusting mechanism can improve the application range.

[0018] Optionally, the lifting assembly comprises a lifting motor and a lifting screw rod, the fixed block is provided with a sliding groove, and the lifting block is slidably arranged in the sliding groove; the lifting screw rod penetrates through the lifting block and is threadedly connected with the lifting block; and the lifting motor is arranged on the fixed block and connected with one end of the lifting screw rod.

[0019] By adopting the technical scheme, the lifting motor is started, the output shaft of the lifting motor drives the lifting screw rod to rotate, and the lifting screw rod drives the lifting block to slide in the sliding groove of the fixed block; and the lifting assembly is simple in structure and convenient to operate.

[0020] Optionally, the clamping assembly comprises a first clamping block, a second clamping block and a fastener, the first clamping block is arranged on the lifting block, the second clamping block is hingedly arranged on the first clamping block, the second clamping block and the first clamping block form a clamping space, and the fastener connects the first clamping block and the second clamping block.

[0021] By adopting the technical scheme, the suction mechanism or the blowing mechanism is placed on the first clamping block, then the second clamping block is rotated, so that the suction mechanism or the blowing mechanism is limited in the clamping space, and finally the fastener is used to fix the second clamping block on the first clamping block.

[0022] Optionally, the padding trough is provided with an adjusting mechanism, the adjusting mechanism comprises a first adjusting block, a second adjusting block and an adjusting assembly, the first adjusting block is arranged on the padding trough, the second adjusting block is slidably arranged on the first adjusting block, and the adjusting assembly is arranged on the first adjusting block and connected with the second adjusting block.

[0023] By adopting the technical scheme, the adjusting assembly is started, the adjusting assembly drives the second adjusting block to move on the first adjusting block, the second adjusting block drives the fixed block to move, the fixed block drives the lifting block to move, and the clamping assembly on the lifting block drives the suction mechanism or the blowing mechanism to move, so that the position of the suction mechanism or the blowing mechanism in the horizontal direction of the padding trough is changed; therefore, the adjusting mechanism can also improve the applicability.

[0024] Optionally, the adjusting assembly comprises an adjusting motor, an adjusting gear and an adjusting rack, the adjusting motor is arranged on the first adjusting block, the adjusting gear is connected to the output shaft of the adjusting motor; the adjusting rack is arranged on the second adjusting block and engaged with the adjusting gear.

[0025] By adopting the above technical scheme, the adjusting motor is started, the output shaft of the adjusting motor drives the adjusting gear to rotate, the adjusting gear drives the adjusting rack to move, and the adjusting rack drives the second adjusting block to slide on the first adjusting block; the adjusting assembly is simple in structure and convenient to operate.

[0026] In summary, the present application has at least one of the following beneficial technical effects:

[0027] 1. The foam eliminating device can clean the foam, thereby reducing the influence of the foam on the normal processing of the textile fabric.

[0028] 2. The adjusting mechanism and the adjusting mechanism can improve the application range of the foam eliminating device. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 FIG. 1 is a structural schematic view of a foam eliminating structure in a functional finishing process of a textile fabric in an embodiment of the present application;

[0030] Figure 2 FIG. 5 is a structural schematic view of an adjusting mechanism in an embodiment of the present application;

[0031] Figure 3 FIG. 8 is a structural schematic view of a blowing mechanism in an embodiment of the present application;

[0032] Figure 4 FIG. 11 is a structural schematic view of a blowing block in an embodiment of the present application;

[0033] Figure 5 FIG. 14 is a structural schematic view of a suction mechanism in an embodiment of the present application;

[0034] Figure 6 FIG. 17 is a structural schematic view of a suction block in an embodiment of the present application.

[0035] : 1, foam eliminating device; 2, blowing mechanism; 21, air inlet pipe; 22, air outlet pipe; 23, blowing nozzle; 231, blowing block; 2311, air cavity; 2312, air outlet hole; 232, protruding block; 24, blowing piece; 25, PE hose; 3, suction mechanism; 31, suction block; 311, first connecting block; 3111, first through hole; 312, second connecting block; 3121, second through hole; 32, suction box; 33, connecting hose; 34, return pipe; 4, adjusting mechanism; 41, fixed block; 411, sliding groove; 42, lifting block; 43, lifting assembly; 431, lifting motor; 432, lifting screw; 44, clamping assembly; 441, first clamping block; 4411, clamping groove; 4412, positioning groove; 442, second clamping block; 443, fastener; 5, adjusting mechanism; 51, first adjusting block; 52, second adjusting block; 53, adjusting assembly; 531, adjusting motor; 532, adjusting gear; 533, adjusting rack; 6, dip tank; 7, positioning block. DETAILED DESCRIPTION

[0036] The following will be described in detail below with reference to the accompanying drawings. Figures 1-6 The present application is further described in detail.

[0037] The embodiment of the present application discloses a foam eliminating structure in a functional finishing process of a textile fabric.

[0038] Reference Figure 1 A foam eliminating structure in a functional finishing process of a textile fabric, comprising two adjusting mechanisms 5 arranged on a dip tank 6, and an adjusting mechanism 4 arranged on each adjusting mechanism 5; the dip tank 6 is provided with a foam eliminating device 1, the foam eliminating device 1 comprises a blowing mechanism 2 and a suction mechanism 3, the blowing mechanism 2 is arranged on one of the adjusting mechanisms 4, and the suction mechanism 3 is arranged on the other adjusting mechanism 4; the blowing mechanism 2 is located at one end of the dip tank 6, and the suction mechanism 3 is located at the other end of the dip tank 6. In this way, the blowing mechanism 2 blows the foam generated in the dip tank 6 to the vicinity of the suction mechanism 3, and then the suction mechanism 3 sucks out the foam. After vacuum defoaming is performed on the suction mechanism 3, the finishing liquid after defoaming is returned to the dip tank 6.

[0039] Reference Figure 1 And Figure 2 The adjusting mechanism 5 comprises a first adjusting block 51 fixedly connected to the dip tank 6, and a second adjusting block 52 slidably connected to the first adjusting block 51. The first adjusting block 51 is provided with an adjusting assembly 53, and the adjusting assembly 53 comprises an adjusting motor 531, and an adjusting gear 532 is key-connected to an output shaft of the adjusting motor 531; the second adjusting block 52 is fixedly connected with an adjusting rack 533 engaged with the adjusting gear 532.

[0040] The adjusting motor 531 is started, the output shaft of the adjusting motor 531 drives the adjusting gear 532 to rotate, the adjusting gear 532 drives the adjusting rack 533 to move, and the adjusting rack 533 drives the second adjusting block 52 to move on the first adjusting block 51.

[0041] With reference to Figure 2 And Figure 3 The adjusting mechanism 4 comprises a fixed block 41 fixedly connected to the second adjusting block 52, a sliding groove 411 is formed in the vertical direction of the fixed block 41, and a lifting block 42 is slidably connected in the sliding groove 411. The fixed block 41 is provided with a lifting assembly 43, the lifting assembly 43 comprises a lifting lead screw 432 rotatably connected in the sliding groove 411, the lifting lead screw 432 penetrates through the lifting block 42 and is threadedly connected with the lifting block 42; the fixed block 41 is fixedly connected with a lifting motor 431, and an output shaft of the lifting motor 431 is connected with one end of the lifting lead screw 432.

[0042] The lifting block 42 is L-shaped, the lifting block 42 is provided with a clamping assembly 44, the clamping assembly 44 comprises a first clamping block 441 fixedly connected to the lifting block 42, and a second clamping block 442 is hingedly connected to the first clamping block 441; the first clamping block 441 and the second clamping block 442 are both provided with clamping grooves 4411, the clamping grooves 4411 on the first clamping block 441 and the clamping grooves 4411 on the second clamping block 442 form a machining space; the second clamping block 442 is provided with a fastener 443, which is a fastening bolt in this embodiment, and the fastening bolt is threadedly connected with the first clamping block 441 penetrating through the second clamping block 442.

[0043] The lifting motor 431 is started, the output shaft of the lifting motor 431 drives the lifting lead screw 432 to rotate, and the lifting lead screw 432 drives the lifting block 42 to slide in the sliding groove 411 of the fixed block 41.

[0044] With reference to Figure 1 And Figure 3 The blowing mechanism 2 comprises a blowing piece 24 arranged on one side of the dip tank 6, the blowing piece 24 is a fan, the fan is connected with a PE hose 25, and one end of the PE hose 25 away from the fan is connected with an air inlet pipe 21; the air inlet pipe 21 is located in the clamping space formed by the first clamping block 441 and the second clamping block 442, a positioning block 7 is fixedly arranged on the side wall of the air inlet pipe 21, and positioning grooves 4412 for placing part of the positioning block 7 are formed in the clamping grooves 4411 of the first clamping block 441 and the second clamping block 442. The air inlet pipe 21 is fixedly connected with an air outlet pipe 22 away from the fan, and one end of the air outlet pipe 22 away from the air inlet pipe 21 is located in the dip tank 6 and above the water level in the dip tank 6.

[0045] With reference to Figure 3 And Figure 4The air outlet pipe 22 is provided with a blowing nozzle 23, the blowing nozzle 23 comprises a blowing block 231 connected with the air outlet pipe 22, the blowing block 231 is flat, and the blowing block 231 is provided with a gas cavity 2311 communicated with the air outlet pipe 22; a plurality of protrusions 232 are uniformly and fixedly connected to the blowing block 231 away from the air outlet pipe 22, the plurality of protrusions 232 form a zigzag shape on the blowing block 231; and the blowing block 231 between the adjacent two protrusions 232 is provided with an air outlet hole 2312 communicated with the gas cavity 2311.

[0046] With reference to Figure 1 and Figure 5 The suction mechanism 3 comprises a suction box 32 provided on one side of the dip tank 6, and the suction box 32 is provided with a negative pressure pump; and the suction box 32 is connected with a return pipe 34 connected with the dip tank 6.

[0047] With reference to Figure 5 and Figure 6 The suction box 32 is connected with a connecting hose 33, and the connecting hose 33 is connected with a suction block 31 away from the suction box 32. The suction block 31 comprises a first connecting block 311 in a cylindrical shape, the first connecting block 311 is provided with a first through hole 3111 communicated with the connecting hose 33, and the first connecting block 311 is fixedly connected with the positioning block 7 on the circumferential side wall, and the first connecting block 311 is located in the clamping space formed by the first clamping block 441 and the second clamping block 442. The first connecting block 311 is fixedly connected with a second connecting block 312 in a cylindrical shape away from the connecting hose 33, the second connecting block 312 is perpendicular to the first connecting block 311, and the second connecting block 312 is provided with a second through hole 3121 communicated with the first through hole 3111.

[0048] In the embodiment, the PE hose 25 and the connecting hose 33 are both corrugated pipes that can be deformed.

[0049] The implementation principle of the foam elimination structure in the functional finishing process of the textile fabric is that: first, the first connecting block 311 is placed into the clamping space of one of the adjusting mechanisms 4, and the positioning block 7 on the first connecting block 311 is located in the positioning groove 4412 of the first clamping block 441 and the second clamping block 442; and the air inlet pipe 21 is connected in the clamping space of the other adjusting mechanism 4, and the positioning block 7 on the air inlet pipe 21 is located in the positioning groove 4412 of the first clamping block 441 and the second clamping block 442.

[0050] Then, according to the water level in the dip tank 6, the adjusting motor 531 and the lifting motor 431 are started to adjust the positions of the air inlet pipe 21 and the first connecting block 311.

[0051] The air blower is started to blow air into the PE hose 25, then through the air inlet pipe 21 into the air outlet pipe 22, then into the air cavity 2311 of the air blowing block 231, and finally blow out through the air outlet hole 2312 on the air blowing block 231.

[0052] The negative pressure pump in the suction box 32 is started to form negative pressure in the connecting hose 33, and the foam in the cleaning tank enters the first through hole 3111 of the first connecting block 311 through the second through hole 3121 of the second connecting block 312, then enters the suction box 32 through the connecting hose 33. The foam in the suction box 32 is vacuum defoamed, and then the defoamed finishing liquid is returned to the padding tank 6 through the return pipe 34.

[0053] In order to save resources, the foam removal device 1 can automatically perform defoaming action after a certain interval of time, and does not need to work all the time. Moreover, the whole machine is directly in the shutdown state at night.

[0054] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A foam elimination structure in a functional finishing process of a textile fabric, characterized by, The foam eliminating device (1) comprises a blowing mechanism (2) and a suction mechanism (3), the blowing mechanism (2) is arranged at one end of the dip tank (6), and the suction mechanism (3) is arranged at the other end of the dip tank (6); and the blowing mechanism (2) blows the foam to move towards the suction mechanism (3); Two adjusting mechanisms (4) are arranged on the dip tank (6), each of the adjusting mechanisms (4) comprises a fixing block (41), a lifting block (42), a lifting assembly (43) and a clamping assembly (44), the fixing block (41) is arranged on the dip tank (6), the lifting block (42) is slidably arranged on the fixing block (41), and the lifting assembly (43) is arranged on the fixing block (41) and connected with the lifting block (42); the clamping assembly (44) is arranged on the lifting block (42); the blowing mechanism (2) is arranged on the clamping assembly (44) of one of the adjusting mechanisms (4), and the suction mechanism (3) is arranged on the clamping assembly (44) of the other adjusting mechanism (4); An adjusting mechanism (5) is arranged on the dip tank (6), the adjusting mechanism (5) comprises a first adjusting block (51), a second adjusting block (52) and an adjusting assembly (53), the first adjusting block (51) is arranged on the dip tank (6), the second adjusting block (52) is slidably arranged on the first adjusting block (51), and the fixing block (41) is arranged on the second adjusting block (52); the adjusting assembly (53) is arranged on the first adjusting block (51) and connected with the second adjusting block (52).

2. A foam eliminating structure in the process of functional finishing of a textile fabric according to claim 1 characterized in that, The blowing mechanism (2) comprises a blowing piece (24), an air inlet pipe (21), an air outlet pipe (22) and a blowing nozzle (23), the air inlet pipe (21) is arranged on the dip tank (6), the blowing piece (24) is connected with the air inlet pipe (21), and the air outlet pipe (22) is connected with the air inlet pipe (21); the blowing nozzle (23) is arranged on the air outlet pipe (22).

3. A foam eliminating structure in the process of functional finishing of a textile fabric according to claim 2 characterized in that, The blowing nozzle (23) comprises a blowing block (231) and a protruding block (232), the blowing block (231) is arranged on the air outlet pipe (22), and an air cavity (2311) in communication with the air outlet pipe (22) is formed in the blowing block (231); a plurality of protruding blocks (232) are arranged on the blowing block (231), and an air outlet hole (2312) in communication with the air cavity (2311) is formed in the blowing block (231) between two adjacent protruding blocks (232).

4. A foam eliminating structure in the process of functional finishing of a textile fabric according to claim 1 characterized in that, The suction mechanism (3) comprises a suction block (31), a suction box (32) and a connecting hose (33), the connecting hose (33) connects the suction box (32) and the suction block (31), the suction block (31) is located in the dip tank (6), and the suction box (32) is located on one side of the dip tank (6).

5. A foam eliminating structure in the process of functional finishing of a textile fabric according to claim 4, characterized in that, The suction block (31) comprises a first connecting block (311) and a second connecting block (312), the first connecting block (311) is connected with the connecting hose (33), and a first through hole (3111) in communication with the connecting hose (33) is formed in the first connecting block (311); the second connecting block (312) is arranged on the first connecting block (311), and a second through hole (3121) in communication with the first through hole (3111) is formed in the second connecting block (312).

6. A foam eliminating structure in the process of functional finishing of a textile fabric according to claim 1 characterized in that, The lifting assembly (43) comprises a lifting motor (431) and a lifting lead screw (432), a sliding groove (411) is formed in the fixed block (41), and the lifting block (42) is slidingly arranged in the sliding groove (411); the lifting lead screw (432) penetrates through the lifting block (42) and is threadedly connected with the lifting block (42); the lifting motor (431) is arranged on the fixed block (41) and connected with one end of the lifting lead screw (432).

7. A foam eliminating structure in the process of functional finishing of a textile fabric according to claim 1 characterized in that, The clamping assembly (44) comprises a first clamping block (441), a second clamping block (442) and a fastener (443), the first clamping block (441) is arranged on the lifting block (42), the second clamping block (442) is hingedly arranged on the first clamping block (441), and the second clamping block (442) and the first clamping block (441) form a clamping space; and the fastener (443) connects the first clamping block (441) and the second clamping block (442).

8. A foam eliminating structure in the process of functional finishing of a textile fabric according to claim 1 characterized in that, The adjusting assembly (53) comprises an adjusting motor (531), an adjusting gear (532) and an adjusting rack (533), the adjusting motor (531) is arranged on the first adjusting block (51), the adjusting gear (532) is keyed on an output shaft of the adjusting motor (531), and the adjusting rack (533) is arranged on the second adjusting block (52) and engaged with the adjusting gear (532).