Cloth inspecting machine
By combining the upper and lower light source plates of the fabric inspection machine and improving the label paper, the problem of labels easily falling off at damaged locations on knitted fleece fabric has been solved, achieving reliable label fixation and precise quality control.
Patent Information
- Application Number
- CN202520235026.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-14
AI Technical Summary
When inspecting knitted fleece fabrics, existing fabric inspection machines often cause labels to fall off when the damage occurs in areas with dense pile, making it difficult to secure them effectively.
A combined structure of upper and lower light source plates was designed. Combined with improvements to the placement box and label paper, the high brightness and large area of the upper light source plate were utilized to first detect damage at the upper light source plate location. The label was then fixed with a sewing needle to ensure that the label was not affected by lint and to provide space for the sewing needle to move. The partition plate and easy-tear groove design inside the placement box facilitated the flexible use of the label.
It improves the reliability of label fixation in densely fuzzy areas, prevents labels from falling off, enhances the accuracy of identifying and marking damaged locations, and achieves more refined quality control.
Smart Images
Figure CN223633673U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing equipment, and more specifically, it relates to a fabric inspection machine. Background Technology
[0002] A fabric inspection machine is a piece of equipment used in the textile industry. Its main function is to inspect the quality of fabrics to ensure that the fabric is flat and free of defects. It checks the surface of the fabric for damage, either manually or automatically. The fabric inspection machine usually unfolds the fabric on the machine and illuminates the surface of the fabric with a light panel so that the operator can accurately identify the problematic parts. When there is a problem with the fabric, a label is attached to the damaged area to facilitate subsequent cutting or sewing repair.
[0003] Existing fabric inspection machines are used to inspect a wide range of fabric weights, among which knitted fleece is the most common. One side of knitted fleece has a pile structure, while the other side is relatively flat. To facilitate fabric inspection, people will place the non-pile side against the light-emitting plate of the fabric inspection machine and face the person with the pile side. This can avoid the pile reflecting light and make it easier for people to observe the fabric surface.
[0004] Because knitted fleece is formed by knitting, its structure is relatively loose. During transportation, holes appearing on the fabric surface are one of the most common problems. However, when the hole is located in a place where the fleece is dense, the bonding area between the ordinary label and the fabric is relatively small, which makes the label easy to fall off later.
[0005] Therefore, a new solution is needed to address this problem. Utility Model Content
[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a fabric inspection machine.
[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A fabric inspection machine includes a frame and an inspection table fixed on the frame. A mounting groove is formed on the top surface of the inspection table, and an upper light source plate and a lower light source plate are installed in the mounting groove. One side of the upper light source plate is flush with the top surface of the inspection table, and one side of the lower light source plate has a gap from the top surface of the inspection table. The area of the upper light source plate is larger than the area of the lower light source plate. A placement table for placing sewing tools is fixedly connected to the frame.
[0008] The present invention is further configured such that: a placement box is provided on the frame, and a rolled label is placed inside the placement box, with one end of the label protruding outside the placement box.
[0009] The utility model further sets up: the label paper is equipped with a plurality of easy tearing groove, the easy tearing groove of label paper same length direction constitutes an easy tearing line, the distance between two adjacent easy tearing lines is equal.
[0010] The utility model further sets up: the placing box includes the box body and the box cover, a plurality of partition plates are arranged in the box body, a plurality of partition plates divide the box body into a plurality of placing cavities, the width of a plurality of placing cavities is not same, wherein the closer to the left side of the box body, the greater the width of the placing cavity.
[0011] The utility model further sets up: the box body one side is equipped with the paper outlet groove of intercommunication with placing cavity, the number of paper outlet groove is equal to the number of placing cavity and paper outlet groove and placing cavity are set up one by one.
[0012] The utility model further sets up: the box cover is fixedly connected in the box body top surface through screw.
[0013] Summarized above, the utility model has following beneficial effect:
[0014] Cloth is through the upper light source board and then after the lower light source board, because the upper light source board is bonded with cloth and the brightness is big, and the time needed for cloth to pass through the upper light source board is also relatively long, so that people can find the damaged position in the position of the upper light source board, if the damaged position appears in the position of the dense pile, the label is not easy to stick, people wait for the damaged position to move to the upper side of the lower light source board and then stop the movement of the cloth inspection machine, people insert the sewing needle with sewing thread into the cloth, and make the sewing thread pass through the cloth, and then fix the sewing thread with the label, by adopting the way of sewing to fix the label, the fixing of the label is not affected by the pile, the distance between the lower light source board and the cloth provides the necessary space for the activity of the sewing needle, so that the needle head is not easy to scratch the lower light source board. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structural schematic diagram of the utility model;
[0016] Figure 2 It is Figure 1 The enlarged view of A part in middle;
[0017] Figure 3 It is the structural schematic diagram of the placing box in the utility model.
[0018] In the drawing: 1, rack;2, cloth inspection table;3, upper light source board;4, lower light source board;5, placing table;6, placing box;7, box body;8, box cover;9, partition plate;10, placing cavity;11, paper outlet groove. DETAILED DESCRIPTION
[0019] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0020] Fabric inspection machine, such as Figure 1 As shown, the machine includes a frame 1 and a fabric inspection table 2 fixed on the frame 1. The top surface of the fabric inspection table 2 has a mounting groove in which an upper light source plate 3 and a lower light source plate 4 are installed. One side of the upper light source plate 3 is flush with the top surface of the fabric inspection table 2, and one side of the lower light source plate 4 is spaced from the top surface of the fabric inspection table 2. The area of the upper light source plate 3 is larger than that of the lower light source plate 4. A placement table 5 for placing sewing tools is fixedly connected to the frame 1. The brightness of the upper light source plate 3 is higher than that of the lower light source plate 4, and its area is larger. The fabric passes through the upper light source plate 3 first and then the lower light source plate 4. Because the upper light source plate 3 is in close contact with the fabric and has high brightness, the fabric takes a relatively long time to pass through the upper light source plate 3, making it easier for people to find damaged areas at the location of the upper light source plate 3. If the damaged area is easy to label, the fabric inspection machine stops operating. After attaching the label next to the damaged area, continue inspecting the fabric with the inspection machine. If the damaged area is in a densely fuzzy area, the label may not stick easily. Wait until the damaged area moves above the lower light source plate 4 before stopping the inspection machine. Insert a sewing needle with thread into the fabric and then pass it through the inside of the fabric, allowing the thread to pass through. Then fix the thread to the label. By using sewing to fix the label, the label is no longer affected by the fuzz. The distance between the lower light source plate 4 and the fabric provides the necessary space for the sewing needle to move, preventing the needle from scratching the lower light source plate 4. The light from the lower light source plate 4 is also sufficient for people to distinguish the damaged area. The placement table 5 provides a platform for people to place the sewing thread and sewing needle, making it convenient for them to place them.
[0021] like Figure 2 and Figure 3 As shown, the frame 1 is also equipped with a placement box 6, which contains a roll of label paper with one end protruding outside the placement box 6. The label paper includes an adhesive layer and a release layer. After pulling the end of the label paper protruding from the placement box 6 to a suitable distance, a section of the label paper is torn off, and then the adhesive layer and the release layer are separated. Finally, the adhesive layer is fixed to the fabric by adhesive. If sewing is required, the release layer and the adhesive layer are separated, and the adhesive layer is used to achieve a pre-fixation, and then it is fixed with sewing thread. The label paper has several easy-tear grooves, and the easy-tear grooves located in the same length direction of the label paper form an easy-tear line. The distance between two adjacent easy-tear lines is equal. When people need to tear off the label paper, they tear off the label paper along the easy-tear line. This design ensures that the length of each torn label paper is equal and also facilitates the tearing operation.
[0022] like Figure 2 andFigure 3 As shown, the placing box 6 comprises a box body 7 and a box cover 8, a plurality of partition plates 9 are arranged in the box body 7, and the plurality of partition plates 9 separate the inside of the box body 7 into a plurality of placing cavities 10, the widths of the plurality of placing cavities 10 are not the same, and the closer to the left side of the box body 7, the larger the width of the placing cavity 10 is. In this embodiment, the number of the partition plates 9 is three, and the three partition plates 9 separate the inside of the box body 7 into four placing cavities 10, and because the widths of the four placing cavities 10 are the same, the widths of the label papers placed in each placing cavity 10 are also the same. Because the defects on the cloth are not only holes and damages, but also different problems such as stains, color differences, and yarns, the label paper with a larger width can be used to mark the larger and obvious defect area, and such label paper can usually cover a larger area of defects, helping workers or inspectors to quickly identify serious defects, and usually these defects need special attention or further processing, such as repair processing or degradation processing. The narrower label is suitable for slight defects, and these defects may not affect the overall quality, but need to be recorded for subsequent quality tracking or evaluation. The label with different widths enables the quality control personnel to select the appropriate label according to the characteristics of the defects, avoiding the situation that all defects are uniformly marked. Such flexibility makes the entire cloth inspection process more refined, and subsequent personnel can take different remedial measures according to the prompts of different labels.
[0023] As shown in the figure, Figure 3 A paper outlet slot 11 is formed in one side of the box body 7 and communicates with the placing cavity 10, the number of the paper outlet slot 11 is equal to the number of the placing cavity 10, and the paper outlet slot 11 and the placing cavity 10 are arranged one by one, the paper outlet slot 11 communicates with the top surface of the box body 7, and the paper outlet slot 11 is located between the box body 7 and the box cover 8. When people need to place the label paper in the placing cavity 10, they separate the box cover 8 from the box body 7, the width of the label paper is equal to the width of the corresponding placing cavity 10, people place the label paper in the form of a roll in the placing cavity 10, and then place one end of the label paper on the paper outlet slot 11 from top to bottom, and then fix the box cover 8. The box cover 8 is fixedly connected to the top surface of the box body 7 by screws, and the fixing by screws not only ensures the fixing strength between the box cover 8 and the box body 7, but also facilitates the disassembly between the box cover 8 and the box body 7.
[0024] As shown in the figure, Figure 3As shown, one side of the box body is provided with a paper outlet slot in communication with the placing cavity, the number of the paper outlet slot is equal to the number of the placing cavity and the paper outlet slot and the placing cavity are arranged one by one, the paper outlet slot is in communication with the top surface of the box body, the paper outlet slot is located between the box body and the box cover, when people need to place the label paper in the placing cavity, people separate the box cover from the box body, the width of the label paper and the corresponding placing cavity is equal, people place the label paper in roll in the placing cavity, then place one end of the label paper on the paper outlet slot from top to bottom, then fix the box cover, the box cover is fixedly connected on the top surface of the box body through screws, the fixing of the box cover and the box body through screws not only ensures the fixing strength between the box cover and the box body, but also facilitates the disassembly between the box cover and the box body.
[0025] The preferred embodiments of the present application have been described above, the protection scope of the present application is not limited to the above-mentioned embodiments, any technical scheme falling within the idea of the present application belongs to the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and decorations without departing from the principle of the present application, these improvements and decorations should also be considered as the protection scope of the present application.
Claims
1. A cloth inspection machine characterized by: The utility model provides a cloth inspection table, including frame (1) and the cloth inspection table (2) of fixing in frame (1), the top surface of cloth inspection table (2) is seted up with installation slot, installation light source board (3) and lower light source board (4) in installation slot, the side of light source board (3) is flush with the top surface of cloth inspection table (2), the side of lower light source board (4) has interval with the top surface of cloth inspection table (2), the area of light source board (3) is greater than the area of lower light source board (4), the frame (1) is fixedly connected with the placement table (5) for placing sewing tool.
2. The cloth inspecting machine according to claim 1, characterized in that: The frame (1) is further provided with a placement box (6), the placement box (6) is placed with a label paper in a roll shape, and one end of the label paper is exposed outside the placement box (6).
3. The cloth inspecting machine according to claim 2, characterized in that: The label paper is provided with a plurality of tear grooves, the tear grooves in the same length direction of the label paper form a tear line, and the distance between adjacent two tear lines is equal.
4. The cloth inspecting machine according to claim 3, characterized in that: The placement box (6) comprises a box body (7) and a box cover (8), a plurality of partition plates (9) are arranged in the box body (7), the box body (7) is divided into a plurality of placement cavities (10) by the plurality of partition plates (9), the widths of the plurality of placement cavities (10) are different, and the closer to the left side of the box body (7), the greater the width of the placement cavity (10).
5. The cloth inspecting machine according to claim 4, characterized in that: One side of the box body (7) is provided with a paper outlet slot (11) in communication with the placement cavities (10), the number of the paper outlet slots (11) is equal to the number of the placement cavities (10), and the paper outlet slots (11) and the placement cavities (10) are one-to-one correspondingly arranged.
6. The cloth inspecting machine according to claim 5, characterized in that: The box cover (8) is fixedly connected to the top surface of the box body (7) by screws.