Tower verticality measuring device

Abstract

A tower perpendicularity measuring device comprises a laser emitting device and a laser receiving device, and the laser emitting device comprises a laser emitter positioning assembly and a laser emitter moving assembly; the laser receiving device comprises a laser receiver positioning assembly and a laser receiver moving assembly; the laser receiving device is used for receiving laser signals emitted by the laser emitting device, and the laser emitter positioning assembly and the laser receiver positioning assembly jointly achieve positioning through surface contact positioning with the end face of a flange and line contact positioning with the inner circumferential face of the flange. The straight lines where the two line contact positions are located are the same straight line. By using the laser emitting device and the laser receiving device, high-precision perpendicularity measurement can be realized; meanwhile, through the design of the positioning assembly and the moving assembly, the stability and the flexibility of the measuring device can be ensured, so that the measuring precision and the reliability are improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tower measurement, in particular to a tower verticality measuring device. BACKGROUND

[0002] The tower is an important equipment commonly used in industrial production, and its verticality has an important influence on the strength and stability of the tower. However, due to the fact that the tower is usually installed in a multi-flange connection manner, installation errors are inevitable during the construction process, which may result in the verticality of the tower not meeting the design technical requirements. Such verticality deviation not only affects the normal operation of the tower, but also may cause safety hazards.

[0003] At present, the conventional tower verticality measuring method has some limitations. For example, CN205981143U-Tower straightness measuring tool uses a method of setting laser emitting devices and receiving devices on the outer peripheral surface of the tower for measurement. Although this method is direct and fast in measurement, it still has the following problems: first, the accuracy of the outer peripheral surface of the tower is usually low, which will affect the accuracy of the measurement results; second, the positioning and installation process of the measuring device on the outer peripheral surface of the tower is difficult, and it is difficult to find a unified positioning point, which further increases the possibility of measurement error.

[0004] These problems make it difficult for the existing tower verticality measuring method to meet the demand for high-precision measurement. Therefore, it is of great practical significance to develop a tower verticality measuring device that can overcome the above-mentioned defects and improve the measurement accuracy and reliability. This not only helps to ensure the installation quality of the tower, but also provides an important guarantee for the safe operation of the tower.

[0005] In view of the above problems, a tower verticality measuring device is designed. CONTENT OF THE INVENTION

[0006] In view of the problems existing in the prior art, the present application provides a tower verticality measuring device, which has the advantages of improving the measurement accuracy and reliability.

[0007] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: a tower verticality measuring device, the tower is provided with flanges at both ends, comprising a laser emitting device and a laser receiving device, the laser emitting device comprises a laser emitter positioning assembly and a laser emitter movement assembly; the laser receiving device comprises a laser receiver positioning assembly and a laser receiver movement assembly; the laser receiving device is used to receive the laser signal emitted by the laser emitting device, the laser emitter positioning assembly and the laser receiver positioning assembly are positioned by surface contact positioning with the end face of the flange and line contact positioning with the inner peripheral surface of the flange, and the two line contact positions are on the same straight line.

[0008] Preferably, the laser receiver positioning assembly and the laser receiver positioning assembly comprise a connecting sleeve, a positioning screw, a connecting rod, a positioning plate, and a sliding rod.

[0009] Preferably, the laser transmitter motion assembly comprises a laser mounting rod and a laser transmitter, and the laser receiver motion assembly comprises a laser mounting rod and a laser receiver.

[0010] Preferably, one end of the connecting rod is fixedly connected to the connecting sleeve, and the other end is fixedly connected to the sliding rod, one section of the connecting rod is connected to the middle position of the sliding rod, and one end of the sliding rod is fixedly connected to the positioning plate.

[0011] Preferably, the connecting sleeve is provided with a threaded hole, the positioning screw passes through the threaded hole of the connecting sleeve, the axis of the positioning screw is perpendicular to the axis of the sliding rod, and they are in the same plane.

[0012] Preferably, the positioning plate is in a fan-shaped structure, and the small end of the fan-shaped structure of the positioning plate is fixed to one end of the sliding rod.

[0013] Preferably, the laser receiver and the laser transmitter slide along the extension direction of the sliding rod through a sliding structure.

[0014] Preferably, the sliding structure comprises a guide rail and a sliding block, the guide rail is arranged on the laser mounting rod, and the laser receiver and the laser transmitter slide along the guide rail through the sliding block.

[0015] Preferably, the laser mounting rod is slidingly connected to the sliding rod and moves up and down along the axis of the sliding rod.

[0016] Preferably, the sliding rod is composed of an arc-shaped section and a planar section, and the internal shape of the laser mounting rod is adapted to the arc-shaped section and the planar section of the sliding rod.

[0017] Compared with the prior art, the above technical scheme has the following advantages:

[0018] 1. By using the laser transmitting device and the laser receiving device, and by positioning through the surface contact with the flange end face and the line contact with the inner circumferential surface of the flange, high-precision perpendicularity measurement can be realized.

[0019] 2. At the same time, through the design of the positioning assembly and the motion assembly, the stability and flexibility of the measuring device can be ensured, thereby improving the measurement accuracy and reliability. BRIEF DESCRIPTION OF DRAWINGS

[0020] The accompanying drawings, which are incorporated into and form part of the specification, illustrate embodiments consistent with the present disclosure and, together with the specification, serve to explain the principles of the present disclosure.

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can also be obtained from these drawings without any creative effort.

[0022] Figure 1 The utility model discloses a measuring device installation shaft view;

[0023] Figure 2 The utility model discloses a measuring device installation front view;

[0024] Figure 3 The utility model discloses a laser emitting device schematic view;

[0025] Figure 4 The utility model discloses a laser receiving device schematic view;

[0026] Figure 5 The utility model discloses a sliding structure shaft view;

[0027] Figure 6 The utility model discloses a sliding structure top view;

[0028] Figure 7 The utility model discloses a measurement principle schematic view;

[0029] Among them:

[0030] 1, lower flange;2, cylinder;3, upper flange;4, laser emitter positioning assembly;5, laser emitter movement assembly;

[0031] 6, laser receiver positioning assembly;7, laser receiver movement assembly;11, lower flange positioning hole;31, upper flange positioning hole;41, positioning screw;42, connecting rod;43, connecting sleeve;44, positioning plate;45, sliding rod;51, laser installation rod;52, laser emitter;71, laser receiver. DETAILED DESCRIPTION

[0032] In order to make those skilled in the art better understand the technical solutions of the utility model, the utility model will be further described in detail below in combination with the drawings and specific embodiments.

[0033] In the description of the embodiments of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "arrangement", "connection" and "connection" should be understood broadly, for example, "connection" can be detachable connection, can also be undetachable connection, can be direct connection, also can be indirect connection through intermediate medium.

[0034] The orientation terms mentioned in the embodiments of the utility model, for example, "inner", "outer", "upper", "lower", "left", "right", "top", "bottom" and the like, are only the directions of the drawings, therefore, the orientation terms used are for better and clearer illustration and understanding of the embodiments of the utility model, and are not indicative or suggestive of the devices or elements referred to necessarily having a specific orientation, being constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the utility model.

[0035] Embodiments

[0036] As shown in Figure 1 , Figure 2 , Figure 7 A kind of tower verticality measuring device, including laser emission device, laser receiving device, laser emission device includes laser emitter positioning assembly 4 and laser emitter movement assembly 5;Laser receiving device includes laser receiver positioning assembly 6 and laser receiver movement assembly 7;Laser receiving device is used to receive the laser signal emitted by laser emission device, laser emitter positioning assembly 4 and laser receiver positioning assembly 6 are positioned by the line contact positioning of the face contact positioning with flange end face and flange inner circumferential surface, and the positioning is realized jointly, wherein the straight line of the two line contact positions is the same straight line.

[0037] Tower includes cylinder 2 and flange, tower is formed by cylinder 2 group butt welding, and upper flange 3 and lower flange 1 are welded at both ends of tower.Laser emission device is arranged in upper flange 3, and laser receiving device is arranged in lower flange 1, and upper flange positioning hole 31 and lower flange positioning hole 11 are respectively arranged on the circumferential surface of upper flange 3 and lower flange 1, to ensure that the axis of upper flange positioning hole 31 and lower flange positioning hole 11 is along the diameter direction of upper flange 3 and lower flange 1 respectively, and the two axes are parallel, and laser receiver positioning assembly 6 and laser emitter positioning assembly 4 are fixedly positioned in lower flange positioning hole 11 and upper flange positioning hole 31 respectively, laser emission device and laser receiving device can be accurately positioned by mutual cooperation, to realize the accurate measurement of tower verticality.It ensures the accurate transmission and reception of laser signal, to improve the accuracy of measurement.

[0038] As shown in Figure 3 , Figure 4As shown, the laser transmitter positioning assembly 4 and the laser receiver positioning assembly 6 include a connecting sleeve 43, a positioning screw 41, a connecting rod 42, a positioning plate 44, and a sliding rod 45; the laser transmitter movement assembly 5 includes a laser mounting rod 51 and a laser transmitter 52; the laser receiver movement assembly 7 includes the laser mounting rod 51 and a laser receiver 71. The positioning plate 44 is in surface contact with the flange end face, which is the surface contact positioning of the laser transmitter positioning assembly 4 and the laser receiver positioning assembly 6 with the upper flange 3 and the lower flange 1 respectively, and the sliding rod 45 is in line contact with the inner circumferential surface of the flange, which is the line contact positioning of the laser transmitter positioning assembly 4 and the laser receiver positioning assembly 6 with the upper flange 3 and the lower flange 1 respectively. The combined action of surface contact positioning and line contact positioning ensures the positioning accuracy of the measuring device.

[0039] The connecting sleeve 43 is used to connect the positioning screw 41 and the connecting rod 42, and the positioning plate 44 is fixed to one end of the sliding rod 45. The laser transmitter 52 can move along the laser mounting rod 51 to achieve accurate laser signal transmission and reception, and can perform multiple group measurements at different positions, and then perform data alignment, thereby improving the accuracy and reliability of the tower verticality measurement.

[0040] The laser mounting rod 51 provides a guide mechanism to ensure the stability and consistency of the laser transmitter 52 during movement, thereby reducing measurement errors. The laser transmitter 52 and the laser receiver 71 are respectively the core components of transmitting and receiving laser signals. Specifically, the laser transmitter 52 slides along the extension direction of the laser mounting rod 51 through a sliding structure, which can be in the form of a guide rail and a sliding block to ensure smooth and accurate movement. In addition, the laser mounting rod 51 can be slidably connected to the sliding rod 45 and move up and down along the axis of the sliding rod 45 to adapt to different height measurement requirements.

[0041] Further, the fixed connection of the connecting rod 42 with the sliding rod 45 and the connecting sleeve 43 can be achieved by welding or other mechanical fixing methods. The positioning plate 44 can adopt a fan-shaped structure to enhance its fixing effect at the end of the sliding rod 45 and the contact area of the surface contact positioning, and to enhance the positioning effect.

[0042] The connecting sleeve 43 is provided with a threaded hole, the positioning screw 41 passes through the threaded hole of the connecting sleeve 43, and the axis of the positioning screw 41 is perpendicular to the axis of the sliding rod 45 and in the same plane. This can ensure that the sliding rod 45 can remain stable when positioned and will not be offset due to other forces, thereby improving the accuracy of the measurement. In this way, the application solves the positioning problem between the connecting sleeve 43 and the sliding rod 45, ensures that the tower verticality measuring device can be accurately positioned during use, and improves the reliability and accuracy of the measurement.

[0043] The threaded hole on the connecting sleeve 43 can be manufactured by precision machining to ensure the accuracy of the threaded hole and the positioning screw 41. The positioning screw 41 can be made of high-strength material to ensure that it is not easily deformed or damaged during use, thereby improving the durability and reliability of the device. In addition, the length and diameter of the positioning screw 41 can be adjusted according to actual needs to adapt to different sizes of the sliding rod 45 and the connecting sleeve 43.

[0044] By designing the positioning plate 44 as a fan-shaped structure and fixing its small end to one end of the sliding rod 45, the problem of fixing the positioning plate 44 during the measurement of the verticality of the tower can be effectively solved. The fan-shaped structure of the positioning plate 44 can provide stable support, so that the sliding rod 45 remains stable during measurement, thereby improving the measurement accuracy.

[0045] The fan-shaped structure of the positioning plate 44 can have multiple implementation methods. For example, the positioning plate 44 can be made of metal material to ensure its strength and durability. Further, the fan-shaped structure of the positioning plate 44 can be adjusted according to specific measurement needs, such as changing the fan angle or size to adapt to different tower structures. In addition, the connection method of the sliding rod 45 and the positioning plate 44 can also be diversified, such as using threaded connection or welding, to ensure the firmness and stability of the connection. For example, the end of the sliding rod 45 is provided with a threaded hole matched with the positioning plate 44, and the positioning plate 44 can be raised and lowered along the sliding rod 45.

[0046] The laser emitter 52 slides on the laser mounting rod 51 through the sliding structure, so that the laser emitter 52 can move along the direction of the laser mounting rod 51, thereby realizing accurate measurement of the verticality of the tower. Through the design of the sliding structure, the laser emitter 52 can freely move on the laser mounting rod 51, ensuring accurate transmission and reception of the laser signal, solving the sliding problem of the laser emitter 52 in the direction of the laser mounting rod 51, and improving the accuracy and stability of the measuring device.

[0047] The sliding structure includes a guide rail and a sliding block, the guide rail is arranged on the laser mounting rod 51, and the laser emitter 52 slides along the guide rail through the sliding block. The design of the guide rail and the sliding block enables the laser emitter 52 to slide smoothly along the guide rail, thereby ensuring that the laser emitter 52 can remain on the correct track during measurement, solving the sliding problem of the laser emitter 52 in the tower verticality measuring device and realizing multiple group measurements of data during measurement.

[0048] The guide rail can be made of high-strength metal material to ensure its stability and durability in long-term use. The sliding block can be designed with a structure of ball bearings or pulleys to reduce friction and improve the smoothness and accuracy of sliding. The guide rail can be fixed on the laser mounting rod 51 by screws or welding to ensure its firmness. The sliding block can be connected with the laser emitter 52 by buckles or threads for easy installation and disassembly. The guide rail and sliding block structure are common technical means in the art and will not be described in detail.

[0049] As shown in Figure 5 , Figure 6 , the laser mounting rod 51 is slidingly connected to the sliding rod 45, and the laser mounting rod 51 can move up and down along the axis direction of the sliding rod 45. This design allows the laser mounting rod 51 to be flexibly adjusted in position on the sliding rod 45, thereby achieving accurate measurement of the perpendicularity of the tower. The sliding rod 45 is composed of an arc segment and a flat segment, and the internal shape of the laser mounting rod 51 is adapted to the arc segment and the flat segment of the sliding rod 45. The arc segment and the flat segment ensure the movement accuracy between them and limit the relative rotation of the sliding rod 45 and the laser mounting rod 51. The flat segment is provided with a positioning screw hole to fix the laser mounting rod 51. The upper end of the sliding rod 45 is a complete arc segment, which can ensure line contact positioning with the inner circumferential surface of the upper flange 3 and can realize positioning cooperation with the surface contact positioning of the positioning plate 44 to achieve more accurate positioning.

[0050] Measurement principle:

[0051] As shown in Figure 7 , through the above arrangement, the laser emitting device and the laser receiving device are fixed respectively, the positioning plate 44 is in close contact with the sealing surface of the flange, and the gap is checked by a feeler gauge, so that the center of the laser beam of the laser emitter 52 and the 0 point of the laser receiver 71 are on the same straight line. After emitting the laser beam, the size a is read according to the scale, the distance b between the laser emitting point and the scale is measured, and according to the inverse sine function, θ is obtained. which is the perpendicularity.

[0052] Many modifications of these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be applied to other embodiments without departing from the spirit or scope of the disclosure. Accordingly, the disclosure is not to be limited to these embodiments, but is to be accorded the broadest scope consistent with the principles and novel features disclosed herein.

Claims

1. A tower plumb measuring device, the tower having flanges at each end, characterised in that, The laser emission device comprises a laser emitter positioning assembly and a laser emitter movement assembly; the laser receiving device comprises a laser receiver positioning assembly and a laser receiver movement assembly; The laser receiving device is used to receive the laser signal emitted by the laser emission device; The laser emitter positioning assembly and the laser receiver positioning assembly are positioned by surface contact with the flange end face and line contact with the inner circumferential surface of the flange.

2. A tower plumb measuring device as claimed in claim 1, wherein, The laser receiver positioning assembly and the laser receiver positioning assembly comprise a connecting sleeve, a positioning screw, a connecting rod, a positioning plate, and a sliding rod.

3. A tower plumb measuring device as claimed in claim 2, wherein, The laser emitter movement assembly comprises a laser mounting rod and a laser emitter; the laser receiver movement assembly comprises a laser mounting rod and a laser receiver.

4. A tower plumb apparatus as claimed in claim 2, wherein, One end of the connecting rod is fixedly connected to the connecting sleeve, and the other end is fixedly connected to the sliding rod.

5. A tower plumb apparatus as claimed in claim 4, wherein, The connecting rod is connected to the middle position of the sliding rod, and one end of the sliding rod is fixedly connected to the positioning plate.

6. A tower plumb apparatus as claimed in claim 4, wherein, The connecting sleeve is provided with a threaded hole, the positioning screw passes through the threaded hole of the connecting sleeve, the axis of the positioning screw is perpendicular to the axis of the sliding rod, and they are in the same plane.

7. A tower plumb apparatus as claimed in claim 5, wherein, The positioning plate is in a fan-shaped structure, and the small end of the fan-shaped structure is fixed to one end of the sliding rod.

8. A tower plumb measuring device as claimed in claim 7, wherein, The laser receiver and the laser emitter slide along the extension direction of the sliding rod through a sliding structure.

9. A device for measuring the perpendicularity of a column, as claimed in claim 3, characterized in that, The sliding structure comprises a guide rail and a sliding block, the guide rail is arranged on the laser mounting rod, and the laser receiver and the laser emitter slide along the guide rail through the sliding block.

10. A tower plumb apparatus as claimed in claim 9, wherein, The laser mounting rod is slidably connected to the sliding rod and moves up and down along the axis of the sliding rod. The sliding rod is composed of an arc-shaped section and a planar section, and the internal shape of the laser mounting rod is adapted to the arc-shaped section and the planar section of the sliding rod.

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